Dust collecting device in injection molding production process

Abstract

The utility model relates to a dust collecting device in the injection molding production process, which comprises an air pump, a filter tank, an air pipe, a connecting structure and a corrugated structure, the air pump is mounted on the filter tank, the output end of the air pump extends into the filter tank, the air pipe comprises a transverse channel and a vertical channel which are communicated, the upper end of the air pump is connected with the vertical channel, and the connecting structure is connected with the corrugated structure. A round hole is formed in the lower end of the transverse channel, the connecting structure is installed in the round hole, the corrugated structure is installed at the lower end of the connecting structure, and channels are formed in the middles of the connecting structure and the corrugated structure. The corrugated structure can be twisted to any angle, can adapt to the layout and placement angle of injection molding equipment, can collect dust at the position close to the injection molding equipment, collects injection molding dust from the source, and avoids the situation that the injection molding dust is gathered in a workshop at a higher concentration and influences the health of workers, the sanitation of the workshop and the normal operation of the equipment.

Description

Technical Field

[0001] The utility model relates to the technical field of injection molding auxiliary equipment, and particularly relates to a dust collection device for the injection molding production process. Background Art

[0002] Injection molding is a method for producing industrial product shapes. During the operation of injection molding equipment, a large amount of volatile organic compounds in molten plastics and melted additives will carry out fine particles to form dust. These dusts stay in the workshop for a long time, which is harmful to the health of employees, and will also affect the hygiene of the workshop and the normal operation of equipment. However, the existing dust suction equipment, ventilation equipment, etc. in the workshop have limited functions, are difficult to suck or discharge dust, and are difficult to reduce the dust concentration, resulting in situations such as employees being harmed by dust for a long time, the poor hygiene degree of the workshop, and insufficient lubrication of equipment affected by dust. Content of the Utility Model

[0003] To solve the above technical problems, the utility model provides a dust collection device for the injection molding production process, which sucks dust at a position close to the injection molding equipment, collects injection molding dust from the source, and avoids the injection molding dust from gathering in the workshop at a high concentration and affecting the health of workers.

[0004] The technical solution of the utility model is: a dust collection device for the injection molding production process, including an air pump, a filter tank, an air duct, a connection structure and a corrugated structure. The air pump is installed on the filter tank, and the output end of the air pump extends into the filter tank. The air duct includes a connected horizontal channel and a vertical channel. The upper end of the air pump is connected to the vertical channel. A round hole is opened at the lower end of the horizontal channel. The connection structure is installed in the round hole, and the corrugated structure is installed at the lower end of the connection structure. Channels are provided in the middle of both the connection structure and the corrugated structure.

[0005] Further, a guiding groove is provided in the round hole, and a guide rail is provided on the side surface of the connection structure. The guide rail is slidably connected to the guiding groove.

[0006] Further, a fixing piece is provided at the lower end of the horizontal channel. The fixing piece is located on the side of the guiding groove. A through hole is provided on the fixing piece, and a threaded hole is provided on the guide rail. The through hole and the threaded hole can be connected by screws.

[0007] Further, the connection structure includes a ventilation member and an adapter. The ventilation member and the adapter are connected by threads. The guide rail is located on the side of the ventilation member. Channels are provided in the middle of both the ventilation member and the adapter.

[0008] Further, the ventilation member includes an adapter ring and a baffle. The adapter ring is provided with internal threads. The guide rail is located on the side of the adapter ring. The baffle is installed at the upper end of the guide rail, and there is a spacing between the baffle and the adapter ring.

[0009] Further, a circular groove is provided at the upper end of the circular hole, and the baffle is circular and can be embedded in the circular groove.

[0010] Further, the adapter is of an annular structure, with external threads provided at the upper part, a retaining ring provided in the middle, and an anti-slip structure provided at the lower part. The corrugated structure can be sleeved outside the anti-slip structure.

[0011] Further, the middle part of the corrugated structure is a corrugated metal hose.

[0012] Further, a dust collection hood is provided at the lower end of the corrugated structure, and the dust collection hood communicates with the corrugated structure.

[0013] Further, a handle is provided on the side of the dust collection hood.

[0014] Further, an exhaust pipe is provided at the upper end of the filter tank.

[0015] Compared with the prior art, the advantages of the present utility model are as follows: The corrugated structure can be twisted to any angle, can adapt to the layout and placement angle of the injection molding equipment, sucks dust at a position close to the injection molding equipment, collects the injection molding dust from the source, and avoids the injection molding dust from gathering in the workshop at a high concentration, which affects the health of workers, the hygiene of the workshop and the normal operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 is an exploded view of the present utility model;

[0018] Figure 2 is a schematic structural diagram of the transverse channel of the air duct of the present utility model;

[0019] Figure 3 is Figure 2 the enlarged view of part A in

[0020] Figure 4 is a schematic structural diagram of the ventilation member of the present utility model;

[0021] Figure 5 is a schematic structural diagram of the adapter of the present utility model;

[0022] Figure 6 is a usage state diagram of the present utility model.

[0023] Wherein: 1. Filter tank; 101. Exhaust pipe; 2. Filter tank; 3. Vertical channel; 4. Horizontal channel; 401. Round hole; 402. Round groove; 403. Guide groove; 5. Ventilation component; 501. Baffle; 502. Guide rail; 503. Adapter ring; 504. Screw hole; 6. Adapter component; 601. Retaining ring; 602. Anti-slip structure; 7. Corrugated structure; 701. Metal hose; 8. Dust collection hood; 801. Handle; 9. Fixed plate; 901. Through hole. Detailed implementation mode

[0024] To further elaborate on the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the following will, in conjunction with the accompanying drawings and preferred embodiments, detail the specific implementation mode, structure, features and their effects of the present invention as follows.

[0025] As Figures 1-6 shown, a dust collection device for the injection molding production process includes an air pump, a filter tank 21, an air duct, a connection structure and a corrugated structure 7. The air pump is installed on the filter tank 21, and the output end of the air pump extends into the filter tank 21. The air duct includes a communicating horizontal channel 4 and a vertical channel 3. The upper end of the air pump is connected to the vertical channel 3. A round hole 401 is opened at the lower end of the horizontal channel 4. The connection structure is installed in the round hole 401. The corrugated structure 7 is installed at the lower end of the connection structure. The corrugated structure 7 can be twisted to any angle to adapt to the layout and placement angle of the injection molding equipment. Channels are provided in the middle of the connection structure and the corrugated structure 7. Under the action of the air pump, the injection molding dust enters the horizontal channel 4 and the vertical channel 3 through the channels in the middle of the corrugated structure 7 and the connection structure, and finally enters the filter tank 21, and the dust is adsorbed by the liquid in the filter tank 21. If the purification of the injection molding tail gas is to be achieved, existing technologies such as acid-base liquid and liquid carbon can be used for treatment, so that the harmful substances in the injection molding tail gas are adsorbed or neutralized. An exhaust pipe 101 is provided at the upper end of the filter tank 21 to discharge the gas filtered by the filter tank 21 from the side.

[0026] In the above embodiments, a guiding groove 403 is provided in the round hole 401, and a guide rail 502 is provided on the side of the connecting structure. The guide rail 502 is slidably connected to the guiding groove 403 to prevent the connecting structure from rotating randomly. The force on the connecting structure is kept stable by a plurality of guide rails 502 and guiding grooves 403. When the corrugated structure 7 is twisted to adjust its position and angle, the connection between the connecting structure and the transverse channel 4 is tight without air leakage, ensuring the airtightness of the entire section of the air duct and improving the dust suction effect. A fixing piece 9 is provided at the lower end of the transverse channel 4. The fixing piece 9 is located on the side of the guiding groove 403. A through hole 901 is provided on the fixing piece 9, and a threaded hole is provided on the guide rail 502. The through hole 901 and the threaded hole can be connected by a screw. After the connecting structure is upwardly inserted into the round hole 401, the connecting structure and the transverse channel 4 are connected and fixed by a screw, ensuring the stability of the connection and preventing the connecting structure from disengaging from the assembly position of the transverse channel 4, which may cause air leakage and abnormal use of the transverse channel 4.

[0027] In the above embodiments, the connecting structure includes a ventilation member 5 and an adapter member 6. The ventilation member 5 and the adapter member 6 are threadedly connected. The guide rail 502 is located on the side of the ventilation member 5. Channels are provided in the middle of both the ventilation member 5 and the adapter member 6. First, the ventilation member 5 is inserted into the round hole 401 and fixed by a screw, and then the adapter member 6 connected to the corrugated structure 7 is inserted into the lower end of the ventilation member 5. Compared with inserting the entire connecting structure into the transverse channel 4, the operation is more convenient and faster. The ventilation member 5 includes an adapter ring 503 and a baffle 501. The adapter ring 503 is provided with internal threads. The guide rail 502 is located on the side of the adapter ring 503. The baffle 501 is installed at the upper end of the guide rail 502. There is a gap between the baffle 501 and the adapter ring 503. The baffle 501 passes over the round hole 401 of the transverse channel 4, that is, this branch is connected, and dust is sucked from the injection molding equipment at the lower end of this branch. A round groove 402 is provided at the upper end of the round hole 401. The baffle 501 is circular and can be inserted into the round groove 402. When the injection molding equipment stops running, the screw on the guide rail 502 can be removed, so that the baffle 501 of the ventilation member 5 is inserted into the round groove 402 to close this branch, improving the dust suction effect of other running branches. The adapter member 6 is a ring structure, with external threads provided at the upper part for connecting the ventilation member 5, a retaining ring 601 provided in the middle to limit the assembly depth of the adapter member 6, and an anti-slip structure 602 provided at the lower part for assembling the corrugated structure 7. The corrugated structure 7 can be sleeved outside the anti-slip structure 602 and quickly fixed by a screw or a wire, thus achieving a good stable connection relationship. The middle part of the corrugated structure 7 is a corrugated metal hose 701. After the position and angle are adjusted by twisting, it can maintain its state by itself, thus maintaining a stable dust suction effect. A dust collection hood 8 is provided at the lower end of the corrugated structure 7. The dust collection hood 8 is communicated with the corrugated structure 7. The dust collection hood 8 can increase the dust suction range. A handle 801 is provided on the side of the dust collection hood 8, which is convenient for pulling the dust collection hood 8 and aligning it with the injection molding equipment.

[0028] Description of the working mode of the present utility model:

[0029] Arrange the filter tank 21 of the device outside the workshop. The vertical channel 3 and the horizontal channel 4 of the air duct pass through the reserved ventilation opening of the workshop. The horizontal channel 4 is vertically and horizontally distributed and hoisted above the injection molding equipment in the workshop. The air duct horizontal channel 4 above the pedestrian passage or freight passage can use an air duct without round holes 401, or continue to use an air duct with round holes 401. The baffle 501 at the upper end of the ventilation part 5 is embedded into the round hole 401 to close the round hole 401 of this section of the air duct, so as to avoid inhaling the workshop air, wasting dust collection resources and reducing the dust collection efficiency. Install the ventilation part 5, the adapter 6 and the corrugated structure 7 on the horizontal channel 4 above the injection molding equipment. First, connect and fix the ventilation part 5 through the screw hole 504 of the guide rail 502 and the through hole 901 of the fixing piece 9 with screws. Then, fix the anti-slip structure 602 at the lower end of the adapter 6 and the corrugated structure 7 with screws, steel wires or welding. Subsequently, screw the upper end of the adapter 6 into the lower end of the ventilation part 5 to complete the installation of the device; by using this method, first connect the adapter 6 and the corrugated structure 7, assemble the overall structure with larger weight and space first, and then connect it to the lower end of the ventilation part 5 by an assembly method, which is convenient and fast to operate, and takes into account labor saving and safety. After the installation of the device is completed, adjust the position and angle of the corrugated structure 7 through the handle 801 to align it with the injection molding equipment, and start the air pump to carry out dust collection operations. When the injection molding equipment stops due to maintenance or off-peak production, the screws in the fixing piece 9 and the guide rail 502 can be removed, and the overall structure composed of the ventilation part 5, the adapter 6 and the corrugated structure 7 sinks. The baffle 501 at the upper end of the ventilation part 5 is embedded into the round groove 402 of the air duct horizontal channel 4 to close this section of the branch, avoiding wasting dust collection resources and improving the dust collection effect of other branches. By using this device to collect dust at a position close to the injection molding equipment, the injection molding dust is collected from the source, avoiding the injection molding dust from gathering in the workshop at a high concentration and affecting the health of workers.

[0030] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present utility model.

Claims

1. A dust collection device for an injection molding production process, comprising an air pump, a filter tank, an air duct, a connection structure and a corrugated structure, characterized in that: The air pump is installed on the filter tank, and the output end of the air pump extends into the filter tank. The air duct includes a transverse channel and a vertical channel that communicate with each other. The upper end of the air pump is connected to the vertical channel. A round hole is provided at the lower end of the transverse channel, and a connecting structure is installed in the round hole. A corrugated structure is installed at the lower end of the connecting structure. Channels are provided in the middle of both the connecting structure and the corrugated structure. The middle part of the corrugated structure is a corrugated metal hose.

2. The dust collection device for the injection molding production process according to claim 1, characterized in that: A guide groove is provided in the round hole, and a guide rail is provided on the side of the connecting structure. The guide rail is slidably connected to the guide groove.

3. The dust collection device for the injection molding production process according to claim 2, characterized in that: A fixing piece is provided at the lower end of the transverse channel. The fixing piece is located on the side of the guide groove. A through hole is provided on the fixing piece, and a threaded hole is provided on the guide rail. The through hole and the threaded hole can be connected by screws.

4. The dust collection device for the injection molding production process according to claim 2, characterized in that: The connecting structure includes a ventilation member and an adapter. The ventilation member and the adapter are connected by threads. The guide rail is located on the side of the ventilation member. Channels are provided in the middle of both the ventilation member and the adapter.

5. The dust collection device for the injection molding production process according to claim 4, characterized in that: The ventilation member includes an adapter ring and a baffle. The adapter ring is provided with internal threads. The guide rail is located on the side of the adapter ring. The baffle is installed at the upper end of the guide rail, and there is a gap between the baffle and the adapter ring.

6. The dust collection device for the injection molding production process according to claim 4, characterized in that: The adapter is a ring structure, with external threads provided at the upper part, a retaining ring provided in the middle, and an anti-slip structure provided at the lower part. The corrugated structure can be sleeved outside the anti-slip structure.

7. The dust collection device for the injection molding production process according to claim 5, characterized in that: A circular groove is provided at the upper end of the round hole. The baffle is circular and can be inserted into the circular groove.

8. The dust collection device for the injection molding production process according to claim 1, characterized in that: A dust collection hood is provided at the lower end of the corrugated structure. The dust collection hood communicates with the corrugated structure.

9. The dust collection device for the injection molding production process according to claim 8, characterized in that: A handle is provided on the side of the dust collection hood.

10. The dust collection device for the injection molding production process according to claim 1, characterized in that: An exhaust pipe is provided at the upper end of the filter tank.

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