Suction mechanism for sinker processing

By designing the suction mechanism for sedimentation sheet processing, the automatic suction and transport of sedimentation sheets is achieved using components such as suction cup components, translation drive cylinders and servo motors, which solves the high-strength problem caused by manual operation of workers and improves production efficiency.

CN223162735UActive Publication Date: 2025-07-29CHANGZHOU SI-CHENG-KAI-YE PRECISION NEEDLE CO LTD
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Patent Information

Application Number
CN202422300359.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-29
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

In the prior art, the settlement sheet needs to be manually grasped and placed by workers during the processing process, resulting in high work intensity and affecting processing efficiency.

Method used

A suction mechanism for processing settling plates is designed, using suction cup components, translation drive cylinders, servo motors and lifting cylinders to automatically absorb and transport settling plates to the feeding station on the workbench without manual operation.

Benefits of technology

It reduces the work intensity of workers, improves processing efficiency, and realizes automated production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223162735U_ABST
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Abstract

The utility model relates to a suction mechanism for sinker processing, which is characterized by comprising an upper supporting plate, a lower supporting plate, a trapezoidal sliding rail, a sliding block, a translation driving electric cylinder, a lifting electric cylinder, a servo motor, a connecting rod, a mounting plate and a suction cup assembly, the left end and the right end of the upper supporting plate extend to the position over the right end of the transmission belt conveyor and the left end of the workbench correspondingly, the trapezoidal sliding rails are fixed to the bottom of the upper supporting plate and placed left and right, and the sliding blocks are connected to the trapezoidal sliding rails through sliding grooves formed in the tops. After the structure is adopted in the design, personnel do not need to stare at and manually operate, and in this way, the working intensity of workers is reduced, and the effect of improving the machining efficiency is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sinker processing, in particular to a suction mechanism for sinker processing. Background Art

[0002] After the sinkers are stamped and formed, they will automatically fall onto the conveyor belt conveyor and be transported by the conveyor belt conveyor. During the actual processing, workers need to manually grab the sinkers from the conveyor belt conveyor and place them into the processing lower die one by one. This method requires workers to closely monitor the conveyor belt conveyor at all times, so as to timely take out the sinkers to prevent damage to the sinkers caused by falling. This method will greatly increase the working intensity of workers, and once the workers need to leave the work station, all equipment needs to be shut down, which will greatly affect the processing efficiency. Therefore, it is particularly important to design a suction mechanism for sinker processing to solve the above problems. Summary of the Invention

[0003] The utility model designs a suction mechanism for sinker processing to solve the above problems. The suction mechanism can automatically suck the sinkers from the conveyor belt conveyor and selectively transport them to the loading station on the workbench through the suction cup assembly in cooperation with the translation drive electric cylinder, the servo motor and the lifting electric cylinder, without the need for personnel to closely monitor and manually operate. In this way, not only the working intensity of workers is reduced, but also the processing efficiency is improved.

[0004] To solve the above technical problems, the utility model provides a suction mechanism for sinker processing, which is characterized in that: it includes an upper support plate, a lower support plate, a trapezoidal slide rail, a slider, a translation drive electric cylinder, a lifting electric cylinder, a servo motor, a connecting rod, a mounting plate and a suction cup assembly. The upper support plate is supported by a plurality of columns arranged at the bottom. The left and right ends of the upper support plate respectively extend to directly above the right end of the conveyor belt conveyor and the left end of the workbench. The trapezoidal slide rail is fixed to the bottom of the upper support plate and is placed horizontally. The slider is connected to the trapezoidal slide rail through a chute opened at the top. The translation drive electric cylinder is fixed to the bottom of the upper support plate and its output shaft end is connected to the slider. The telescopic direction of the output shaft end of the translation drive electric cylinder is parallel to the trapezoidal slide rail. The lifting electric cylinder is installed at the bottom of the slider. The servo motor is installed at the center of the bottom of the lower support plate. The output shaft of the servo motor passes through the lower support plate and is movably connected thereto. The output shaft of the servo motor passing through the lower support plate is connected to the output shaft end of the lifting electric cylinder through a coupling. Each bottom end of the two ends of the lower support plate is provided with a connecting rod. The mounting plate is horizontally arranged and fixedly connected to the lower end of the connecting rod. The suction cup assembly is arranged at the bottom of the mounting plate. The upper end of the connecting rod is connected to the lower support plate through a rotation adjustment mechanism.

[0005] Further: The rotation adjustment mechanism includes a rotating shaft, a rotation adjustment servo motor, a driving gear, and a transmission gear. At the top of both ends of the lower support plate, a rotating shaft is rotatably connected through a bearing respectively. The upper end of the connecting rod passes through the lower support plate and is connected to the rotating shaft. The connecting rod is movably connected to the lower support plate and rotates together with the rotating shaft. A rotation adjustment servo motor is installed at each of the two ends of the lower support plate. The driving gear is sleeved on the output shaft of the rotation adjustment servo motor. The transmission gear is sleeved on the rotating shaft and meshes with the driving gear.

[0006] Furthermore: A first material guiding baffle and a second material guiding baffle are respectively arranged on the front and rear sides of the conveyor belt conveyor. The first material guiding baffle and the second material guiding baffle respectively extend above the conveyor belt conveyor from the front and rear sides.

[0007] Furthermore: A support frame is arranged on the right side of the conveyor belt conveyor. A connecting cylinder is fixed on the left side of the support frame. A guide block is slidably connected left and right in the connecting cylinder. A spring is arranged between the guide block and the right inner wall of the connecting cylinder. The left end of the connecting cylinder is detachably connected with a limit cover. The guide block is restricted in the connecting cylinder through the limit cover. The left end of the guide block in the connecting cylinder is connected to a guide rod. The left end of the guide rod passes through the limit cover and is connected to a positioning seat. The guide rod is movably connected to the limit cover. The positioning seat extends above the right end of the conveyor belt conveyor and faces the space between the first material guiding baffle and the second material guiding baffle. A positioning groove matching the handle part of the sedimentation piece rod is arranged on the left side of the positioning seat.

[0008] Moreover: Three feeding stations are arranged on the left end of the workbench from front to back. Slide rail assemblies are arranged in the three feeding stations. A processing lower die is slidably connected to each of the three slide rail assemblies. A placement groove matching the sedimentation piece is arranged on the top of the processing lower die.

[0009] After adopting the above structure, the utility model can automatically suck out the sedimentation piece from the conveyor belt conveyor through the suction cup assembly in cooperation with the translation driving electric cylinder, the servo motor, and the lifting electric cylinder and selectively convey it into the feeding station on the workbench, without the need for personnel to closely monitor and manually operate. In this way, not only the working intensity of the workers is reduced, but also the processing efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The following further elaborates on the present utility model in detail in conjunction with the drawings and specific embodiments.

[0011] Figure 1 It is a usage state diagram of the present utility model.

[0012] Figure 2 It is a partial top view structural diagram of the conveyor belt conveyor and the workbench.

[0013] Figure 3 For Figure 2 the enlarged view of A in

[0014] Figure 4 the structural diagram of the present utility model. Specific embodiments

[0015] As Figure 1 , Figure 2 and Figure 4 shown, a suction mechanism for sinker processing includes an upper support plate 4, a lower support plate 16, a trapezoidal slide rail 13, a slider 14, a translation drive electric cylinder 15, a lifting electric cylinder 17, a servo motor 18, a connecting rod 23, a mounting plate 24 and a suction cup assembly 25. The upper support plate is supported by a plurality of columns provided at the bottom. The left and right ends of the upper support plate respectively extend directly above the right end of the conveyor belt conveyor 1 and the left end of the workbench 5. The trapezoidal slide rail is fixed to the bottom of the upper support plate and is placed horizontally. The slider is connected to the trapezoidal slide rail through a chute opened at the top. The translation drive electric cylinder is fixed to the bottom of the upper support plate and its output shaft end is connected to the slider. The telescopic direction of the output shaft end of the translation drive electric cylinder is parallel to the trapezoidal slide rail. The lifting electric cylinder is installed at the bottom of the slider. The servo motor is installed at the center of the bottom of the lower support plate. The output shaft of the servo motor passes through the lower support plate and is movably connected thereto. The output shaft of the servo motor passing through the lower support plate is connected to the output shaft end of the lifting electric cylinder through a coupling. Each bottom end of the two sides of the lower support plate is provided with a connecting rod. The mounting plate is horizontally arranged and fixedly connected to the lower end of the connecting rod. The suction cup assembly is arranged at the bottom of the mounting plate. The upper end of the connecting rod is connected to the lower support plate through a rotation adjustment mechanism. Three feeding stations are arranged on the left end of the workbench from front to back. Slide rail assemblies 8 are arranged in the three feeding stations. A processing lower die 6 is slidably connected to each of the three slide rail assemblies. A placement groove 7 matching the sinker is opened at the top of the processing lower die. During operation, the lifting electric cylinder is started to suck the sinker from the conveyor belt conveyor through the suction cup assembly at the left end of the lower support plate, and then the position of the sinker is adjusted by the servo motor. The sinker adsorbed by the suction cup assembly at the left end of the lower support plate rotates 90 degrees driven by the servo motor. At this time, the sinker is directly facing the front feeding station on the workbench. The translation drive electric cylinder is started to transport the sinker directly above this feeding station; the sinker adsorbed by the suction cup assembly at the left end of the lower support plate rotates 180 degrees driven by the servo motor. At this time, the sinker is directly above the middle feeding station on the workbench; the sinker adsorbed by the suction cup assembly at the left end of the lower support plate rotates 270 degrees driven by the servo motor. At this time, the sinker is directly facing the rear feeding station on the workbench. The translation drive electric cylinder is started to transport the sinker directly above this feeding station. Finally, the lifting is started to use the suction cup assembly to place the sinker into the placement groove at the top of the processing lower die.

[0016] As Figure 4 shown, the rotation adjustment mechanism includes a rotating shaft 21, a rotation adjustment servo motor 19, a driving gear 20, and a transmission gear 22. At the top of both ends of the lower support plate, a rotating shaft is rotatably connected through a bearing respectively. The upper end of the connecting rod passes through the lower support plate and is connected to the rotating shaft. The connecting rod is movably connected to the lower support plate and rotates together with the rotating shaft. A rotation adjustment servo motor is installed at each of the two ends of the lower support plate. The driving gear is sleeved on the output shaft of the rotation adjustment servo motor. The transmission gear is sleeved on the rotating shaft and meshes with the driving gear. By adopting the above structure, the present utility model can accurately adjust the placement position of the sinker, so that the sinker can be smoothly placed into the placement groove.

[0017] As Figure 2 and Figure 3 shown, a first guide baffle 2 and a second guide baffle 3 are respectively arranged on the front and rear sides of the conveyor belt conveyor. The first guide baffle and the second guide baffle respectively extend from the front and rear sides to the upper part of the conveyor belt conveyor. A support frame 12 is arranged on the right side of the conveyor belt conveyor. A connecting cylinder 11 is fixed on the left side of the support frame. A guide block is slidably connected left and right in the connecting cylinder. A spring is arranged between the guide block and the right inner wall of the connecting cylinder. The left end of the connecting cylinder is detachably connected with a limit cover. The guide block is limited in the connecting cylinder by the limit cover. The left end of the guide block in the connecting cylinder is connected to a guide rod 10. The left end of the guide rod passes through the limit cover and is connected to a positioning seat 9. The guide rod is movably connected to the limit cover. The positioning seat extends to the upper part of the right end of the conveyor belt conveyor and faces the space between the first guide baffle and the second guide baffle. A positioning groove matching the handle part of the sinker rod is arranged on the left side of the positioning seat.

[0018] In summary, the present utility model can automatically suck the sinker from the conveyor belt conveyor and selectively convey it into the loading station on the workbench through the sucker assembly cooperating with the translation driving electric cylinder, the servo motor, and the lifting electric cylinder, without the need for personnel to closely monitor and manually operate. In this way, not only the working intensity of the workers is reduced, but also the processing efficiency is improved.

[0019] The above is only the preferred embodiment of the present utility model. The protection scope of the present utility model is not limited to the above embodiments. All technical solutions falling within the idea of the present utility model belong to the protection scope of the present utility model. It should be pointed out that for those of ordinary skill in the art in this technical field, several improvements and refinements made without departing from the principle of the present utility model should be regarded as the protection scope of the present utility model.

Claims

1. A suction mechanism for sinker processing, characterized in that: It includes an upper support plate (4), a lower support plate (16), a trapezoidal slide rail (13), a slider (14), a translation drive electric cylinder (15), a lifting electric cylinder (17), a servo motor (18), a connecting rod (23), a mounting plate (24) and a suction cup assembly (25). The upper support plate is supported by several columns arranged at the bottom. The left and right ends of the upper support plate respectively extend above the right end of the conveyor belt conveyor (1) and the left end of the workbench (5). The trapezoidal slide rail is fixed to the bottom of the upper support plate and is placed horizontally. The slider is connected to the trapezoidal slide rail through a chute opened at the top. The translation drive electric cylinder is fixed to the bottom of the upper support plate and its output shaft end is connected to the slider. The telescopic direction of the output shaft end of the translation drive electric cylinder is parallel to the trapezoidal slide rail. The lifting electric cylinder is installed at the bottom of the slider. The servo motor is installed at the center of the bottom of the lower support plate. The output shaft of the servo motor passes through the lower support plate and is movably connected thereto. The output shaft of the servo motor passing through the lower support plate is connected to the output shaft end of the lifting electric cylinder through a coupling. Each of the two ends of the bottom of the lower support plate is provided with a connecting rod. The mounting plate is horizontally arranged and fixedly connected to the lower end of the connecting rod. The suction cup assembly is arranged at the bottom of the mounting plate. The upper end of the connecting rod is connected to the lower support plate through a rotation adjustment mechanism.

2. The suction mechanism for processing sinkers according to claim 1, characterized in that: The rotation adjustment mechanism includes a rotating shaft (21), a rotation adjustment servo motor (19), a driving gear (20) and a transmission gear (22). Each of the tops of the two ends of the lower support plate is rotatably connected to a rotating shaft through a bearing. The upper end of the connecting rod passes through the lower support plate and is connected to the rotating shaft. The connecting rod is movably connected to the lower support plate and rotates together with the rotating shaft. Each of the two ends of the lower support plate is provided with a rotation adjustment servo motor. The driving gear is sleeved on the output shaft of the rotation adjustment servo motor. The transmission gear is sleeved on the rotating shaft and meshes with the driving gear.

3. The sucking mechanism for processing sinkers according to claim 1, characterized in that: A first material guiding baffle (2) and a second material guiding baffle (3) are respectively arranged on the front and rear sides of the conveyor belt conveyor. The first material guiding baffle and the second material guiding baffle respectively extend above the conveyor belt conveyor from the front and rear sides.

4. The sucking mechanism for processing sinkers according to claim 3, characterized in that: A support frame (12) is arranged on the right side of the conveyor belt conveyor. A connecting cylinder (11) is fixed to the left side of the support frame. A guide block is slidably connected left and right in the connecting cylinder. A spring is arranged between the guide block and the right inner wall of the connecting cylinder. The left end of the connecting cylinder is detachably connected with a limit cover. The guide block is restricted in the connecting cylinder by the limit cover. The left end of the guide block in the connecting cylinder is connected to a guide rod (10). The left end of the guide rod passes through the limit cover and is connected to a positioning seat (9). The guide rod is movably connected to the limit cover. The positioning seat extends above the right end of the conveyor belt conveyor and faces the space between the first material guiding baffle and the second material guiding baffle. A positioning groove matching the handle part of the sedimentation sheet is formed on the left side of the positioning seat.

5. The sucking mechanism for processing sinkers according to claim 1, characterized in that: There are three loading stations arranged from front to back at the left end of the workbench. Slide rail assemblies (8) are arranged in all three loading stations. A processing lower die (6) is slidably connected to each of the three slide rail assemblies. A placement groove (7) matching the sinker is formed at the top of the processing lower die.