Pearl wool back-end winding device
Through the combined structure of the guide roller, winding assembly and tensioning roller, combined with the arc-shaped discharge port and driving mechanism, the problem of loose pearl cotton rolls is solved, tight winding is achieved, and winding efficiency and transportation convenience are improved.
Patent Information
- Application Number
- CN202422163371.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-03
AI Technical Summary
During the winding process of existing pearl cotton winders, the pearl cotton rolls are loose, resulting in excessive volume, inconvenient storage and easy to be contaminated.
The combined structure of guide roller, winding assembly and tensioning roller is adopted, combined with arc-shaped discharge port and driving mechanism, and through spline structure and air hole design, the tight winding of pearl cotton rolls is achieved, and the positioning pins and baffles are used to limit and correct the winding efficiency is ensured.
Effectively reduce the space occupation of pearl cotton rolls, improve the winding efficiency, facilitate transportation and use, and prevent external substances from entering the roll and contaminated.
Smart Images

Figure CN223162849U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of EPE winding, in particular to a post-winding device for EPE. Background Technique
[0002] Polyethylene foamed cotton is a non-crosslinked closed-cell structure, also known as EPE pearl cotton, which is a new type of environmentally friendly packaging material. It is composed of countless independent bubbles generated by physical foaming of low-density polyethylene resin, overcoming the disadvantages of ordinary foamed rubber such as being fragile, deformed, and having poor recoverability. It has many advantages such as water-proof and moisture-proof, shock-proof, sound-insulating, heat-insulating, good plastic properties, strong toughness, recyclable, environmentally friendly, and strong impact resistance. It also has good chemical resistance and is an ideal substitute for traditional packaging materials. During the reproduction and processing of EPE coils, they need to be wound and then packaged and stored. After winding, the volume of the EPE decreases, which is convenient for transportation and placement, and can effectively ensure the hygiene of the EPE and facilitate the use of users.
[0003] In the existing winding machine during the winding process, the EPE is directly wound into a bundle, and there is no tightening operation on the EPE coil during the winding process. As a result, when the EPE coil is bundled, it is too loose, resulting in an overly large volume of the wound EPE, which is inconvenient for placement, and external substances are easily introduced into the interior of the EPE coil through the gaps, causing pollution to the EPE coil and being unfavorable for the use of the EPE. Content of the Utility Model
[0004] According to the above technical problems to be solved, a post-winding device for EPE is provided.
[0005] To achieve the above object, the utility model discloses a post-winding device for EPE, including a frame. A guiding roller and a winding assembly are respectively installed at both ends of the frame. At least one set of tension rollers is arranged between the guiding roller and the winding assembly. The winding assembly includes a winding roller installed on the frame. A blanking roller is sleeved on the surface of the winding roller. An arc-shaped discharge port is opened on one side of the frame close to the blanking roller. An outlet rack located outside the frame is arranged below the discharge port. A driving mechanism is connected to the side of the winding roller away from the outlet rack.
[0006] Further, the driving mechanism is fixedly installed on the frame, and a baffle is arranged between the winding roller and the driving mechanism.
[0007] Furthermore, two groups of arc-shaped side baffles are symmetrically distributed on the side of the baffle close to the winding roller.
[0008] Furthermore, a circumferentially evenly distributed spline structure is arranged on the surface of the winding roller. A conical locking groove is arranged on the end surface of the winding roller on the side away from the baffle, and the depth of the locking groove is less than the length of the winding roller.
[0009] Further, air holes are formed between the spline structures on the surface of the winding roller, and the air holes are connected to the pneumatic device inside the frame.
[0010] Further, the blanking roller is a hollow sleeve structure with a baffle on one side. The blanking roller is connected to the winding roller through splines, and a positioning pin is arranged outside the baffle of the blanking roller.
[0011] Further, the positioning pin corresponds to the locking groove structure. The positioning pin is a conical structure, a rectangular pressing plate is arranged outside the positioning pin, and an anti-rotation block clamped in the locking groove is arranged on one side of the positioning pin close to the pressing plate.
[0012] The beneficial effects produced by the present utility model compared with the prior art: The present utility model discloses a post-processing winding device for EPE. Through the sleeved winding roller and blanking roller, the purpose of tightening the EPE roll is achieved, which can effectively reduce the space occupied by the EPE roll. The arc-shaped side baffle is used for winding limit. After winding is completed, the blanking roller and the wound EPE are taken down together, which is convenient for the transportation and use of the EPE roll, easy to change the roll, and improves the winding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The following further describes the present utility model in detail in conjunction with the drawings and specific embodiments.
[0014] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0015] Figure 2 It is an exploded schematic diagram of the winding assembly of the present utility model.
[0016] Figure 3 It is a sectional view of the winding roller of the present utility model.
[0017] In the figure: 1 is the frame; 2 is the guiding roller; 3 is the tensioning roller; 4 is the winding assembly; 41 is the winding roller; 411 is the spline structure; 412 is the locking groove; 413 is the air hole; 42 is the baffle; 43 is the arc-shaped side baffle; 44 is the driving mechanism; 45 is the blanking roller; 46 is the positioning pin; 461 is the pressing plate; 462 is the anti-rotation block; 5 is the discharge rack; 6 is the pneumatic device. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0019] An embodiment of the present utility model is asFigure 1 and Figure 2 As shown in Figure 2 , guide rollers 2 and a winding assembly 4 are respectively installed at both ends of a frame 1. At least one set of tension rollers 3 is arranged between the guide rollers 2 and the winding assembly 4. An adjusting cylinder is installed at the end of each tension roller 3 for adjusting the height of the tension roller to achieve the adjustment of dynamic tension force. The winding assembly 4 includes a winding roller 41 installed on the frame 1. A blanking roller 45 is sleeved on the surface of the winding roller 41. An arc-shaped discharge port is formed on one side of the frame 1 close to the blanking roller 45, which is convenient for installing the winding roller and avoiding interference. A discharge rack 5 located outside the frame 1 is arranged below the discharge port. After the EPE is wound up, the blanking roller with the EPE is removed through a blanking structure and placed on the discharge rack. The blanking structure can specifically adopt structures such as a manipulator, and the specific content is not the content protected by this application. A driving mechanism 44 is connected to the side of the winding roller 41 away from the discharge rack 5. Specifically, a driving motor can be adopted to provide power for the winding roller.
[0020] The driving mechanism 44 is fixedly installed on the frame 1. A baffle 42 is arranged between the winding roller 41 and the driving mechanism 44. The baffle provides limit and deviation correction for the EPE during the EPE winding operation, ensuring that the EPE is wound neatly.
[0021] Two groups of arc-shaped side baffles 43 are symmetrically distributed on the side of the baffle 42 close to the winding roller 41 for limiting the winding of the EPE. An optical detection switch or other sensor structures can be installed inside the arc-shaped side baffle for detection when the EPE is wound to a certain thickness, which is convenient for subsequent blanking.
[0022] A circumferentially evenly distributed spline structure 411 is arranged on the surface of the winding roller 41, which improves the connection stability and reliability and helps to improve the torque transmission efficiency. A conical locking groove 412 is arranged on the end face of the winding roller 41 on the side away from the baffle 42, and the depth of the locking groove 412 is less than the length of the winding roller 41.
[0023] Air holes 413 are formed between the spline structures 411 on the surface of the winding roller 41. The air holes 413 are connected to a pneumatic device 6 inside the frame 1. During the process of disassembling the blanking roller, gas is input into the air holes through the pneumatic device to form an air gap between the winding roller and the blanking roller, reducing the friction force and making it easier for the blanking roller to separate from the winding roller, thus improving the roll changing efficiency.
[0024] The blanking roller 45 is a hollow sleeve structure with a baffle on one side. The blanking roller 45 is connected to the winding roller 41 through splines. A positioning pin 46 is arranged outside the baffle of the blanking roller 45. The positioning pin fixes the blanking roller on the winding roller to ensure that the blanking roller and the winding roller can rotate synchronously. A threaded hole is opened in the center of the positioning pin for further fixation.
[0025] The positioning pin 46 corresponds to the locking groove 412 in structure. The positioning pin 46 has a conical structure. A rectangular pressing plate 461 is arranged on the outer side of the positioning pin 46. An anti-rotation block 462 that is clamped in the locking groove 412 is arranged on one side of the positioning pin 46 close to the pressing plate 461, providing a limiting function to prevent the positioning pin from sliding during fixation and ensuring the connection stability.
[0026] The following points need to be explained: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the communication inside two components. It can be directly connected. The terms "upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change. Second, in this article, relational terms such as first and second are only used to distinguish one entity from another entity, and do not necessarily require or imply any such actual relationship or order between these entities.
[0027] The above examples are only illustrative of the present utility model and do not constitute a limitation on the protection scope of the present utility model. Any design that is the same as or similar to the present utility model belongs to the protection scope of the present utility model.
Claims
1. A pearl cotton post-treatment coiling device, comprising a frame (1), characterized in that, Guide rollers (2) and winding assemblies (4) are respectively installed at both ends of the frame (1). At least one set of tension rollers (3) is arranged between the guide roller (2) and the winding assembly (4). The winding assembly (4) includes a winding roller (41) installed on the frame (1). A blanking roller (45) is sleeved on the surface of the winding roller (41). An arc-shaped discharge port is formed on one side of the frame (1) close to the blanking roller (45). A discharge rack (5) located outside the frame (1) is arranged below the discharge port. A driving mechanism (44) is connected to one side of the winding roller (41) away from the discharge rack (5).
2. The rewinding device for the epe foam in the post - process according to claim 1, wherein, The driving mechanism (44) is fixedly installed on the frame (1). A baffle (42) is arranged between the winding roller (41) and the driving mechanism (44).
3. The epe post-treatment coiling device according to claim 2, wherein, Two groups of arc-shaped side baffles (43) are symmetrically distributed on one side of the baffle (42) close to the winding roller (41).
4. A pearl cotton post-treatment winding device according to claim 1, characterized in that, A circumferentially evenly distributed spline structure (411) is arranged on the surface of the winding roller (41). A conical locking groove (412) is arranged on the end face of the winding roller (41) on the side away from the baffle (42). The depth of the locking groove (412) is less than the length of the winding roller (41).
5. A kind of EPE post-treatment coiling device according to claim 4, characterized in that, Air holes (413) are formed between the spline structures (411) on the surface of the winding roller (41). The air holes (413) are connected to a pneumatic device (6) inside the frame (1).
6. A pearl cotton post-treatment winding device according to claim 1, characterized in that, The blanking roller (45) is a hollow sleeve structure with a baffle on one side. The blanking roller (45) is connected to the winding roller (41) through splines. A positioning pin (46) is arranged outside the baffle of the blanking roller (45).
7. A pearl cotton post-treatment coiling device according to claim 6, characterized in that, The positioning pin (46) corresponds to the structure of the locking groove (412). The positioning pin (46) is a conical structure. A rectangular pressing plate (461) is arranged outside the positioning pin (46). An anti-rotation block (462) clamped in the locking groove (412) is arranged on one side of the positioning pin (46) close to the pressing plate (461).