Membrane material conveying device
Through the flip-tightening and elastic tensioning components of the membrane material conveying tensioning mechanism, the pollution problem caused by slack during membrane material transmission is solved, and efficient membrane material transmission is achieved and waste is reduced.
Patent Information
- Application Number
- CN202422102278.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-27
AI Technical Summary
During the transmission process, membrane materials are loose due to their flexibility characteristics, resulting in low transmission stability and easy pollution, resulting in waste of materials and economic losses.
The membrane material conveying tensioning mechanism is adopted, including a flip tensioning assembly and an elastic tensioning assembly. Through the cooperation of the flip rod and the guide roller, combined with the telescopic force of the elastic tensioning assembly, effective tensioning and correction of the membrane material is achieved.
The smooth transmission of membrane materials is achieved, pollution is avoided, production efficiency and material utilization are improved, and waste is reduced.
Smart Images

Figure CN223162903U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of film material processing, and particularly relates to a film material conveying device. Background Art
[0002] Film materials such as PVC film materials have very wide applications in the industry, such as protective films on the screens of multimedia devices such as mobile phone screens and computer screens. Film materials have the characteristic of being soft in texture. Therefore, in the industry, in order to improve the performance of film materials, the finished film materials are mostly composite film structures, that is, multiple films with different performances are compounded into a film material with higher performance to meet the performance requirements.
[0003] In the process of film material production, the transmission of film materials is a key link in production, which is reflected in that the unwound film material needs to be transmitted over a long distance before it can reach the processing equipment for processing.
[0004] Due to the flexible characteristics of film materials, it is determined that during the transmission process, especially during long-distance transmission, the film material is slack, resulting in low transmission stability. Specifically, during the transmission process, due to the soft texture of the film material, it is easy to have different transmission rates or be too slack when the film material is unwound, resulting in low tension.
[0005] Low tension is likely to cause the film material to be too slack. In severe cases, the film material is easily contaminated due to the film material forming a loop. For example, when the slack film that fails to be effectively tensioned contacts the working equipment, the ground, etc., dust and other contaminating substances are adsorbed on the film material due to static electricity, resulting in the film material being contaminated.
[0006] The contaminated film material cannot be effectively cleaned at all, so it can only be treated as waste. However, in the actual production process, it is impossible to judge at all after the film material is contaminated due to slack and forming a loop. Only after entering subsequent processes such as coating and hot pressing can defects such as insufficient adhesive force and low tightness of hot pressing be found, which not only wastes a lot of manpower and material resources, but also causes serious material waste and economic losses.
[0007] Therefore, ensuring the stable transmission of thin film materials is very important for improving production efficiency and effect. Content of the Utility Model
[0008] Based on the above background, the purpose of the utility model is to provide a film material conveying device.
[0009] To achieve the above purpose, the utility model adopts the following technical solutions:
[0010] A film material conveying device includes a film material conveying and tensioning mechanism;
[0011] The film material conveying and tensioning mechanism includes tensioning frames arranged at intervals, and flipping and tensioning components are respectively assembled and connected between the two ends of the tensioning frames;
[0012] The flipping and tensioning components include flipping rods respectively installed on the tensioning frames with adjustable angles, and a plurality of material guiding rollers are rotatably connected between the flipping rods;
[0013] The film material conveying and tensioning mechanism further includes a plurality of elastic tensioning components arranged between the flipping and tensioning mechanisms;
[0014] The elastic tensioning components include adjusting plates respectively fixedly installed on the tensioning frames, a tensioning rod is installed between the adjusting plates, and two ends of the tensioning rod are respectively slidably connected to the adjusting plates through spring structures;
[0015] During the process of conveying the film material, after the film material is inserted and limited by the flipping and tensioning components on one side, the angle of the flipping and tensioning components is adjusted to tension the film. After the film passes through the elastic tensioning of the elastic tensioning components, it is inserted and limited by the flipping and tensioning components on the other side and then output, and the film material is tensioned during the output process.
[0016] Preferably, rotating shafts are respectively fixedly connected to the flipping rods, and the rotating shafts are rotatably connected to the tensioning frames;
[0017] Locking bolts that lock onto the rotating shafts are threadedly connected to the tensioning frames.
[0018] Preferably, two parallel material guiding rollers are rotatably connected to the flipping rods, and the film material is inserted between the material guiding rollers.
[0019] Preferably, two elastic tensioning components are installed between the tensioning frames at intervals left and right;
[0020] One elastic tensioning component is installed between the tops of the tensioning frames, and the other elastic tensioning component is installed between the bottoms of the tensioning frames.
[0021] Preferably, sliding grooves are formed on the adjusting plates;
[0022] The spring structure includes sliding rods fixedly connected in the sliding grooves, and L-shaped adjusting sliding seats slidably connected to the sliding rods are respectively fixedly connected to two ends of the tensioning rod.
[0023] Preferably, the spring structure further includes telescopic springs sleeved on the sliding rods, and two ends of the telescopic springs are respectively fixedly connected to the L-shaped adjusting sliding seats and the sliding grooves.
[0024] Preferably, the elastic tensioning component further includes a height adjusting structure, and the height adjusting structure includes long adjusting screws respectively slidably connected to two side positions of the adjusting plates;
[0025] The bottom of the long adjusting screw is fixedly connected to the tensioning frame;
[0026] Nuts for adjusting the height of the tensioning frame are respectively threadedly connected above and below the long adjusting screw.
[0027] Preferably, the film material conveying device further includes a film transmission correction assembly fixedly connected to the tensioning frame respectively;
[0028] The film transmission correction assembly includes a fixed seat, an adjusting arm is rotatably connected to the fixed seat, and push shafts are respectively rotatably connected to both sides of the top of the adjusting arm;
[0029] The film transmission correction assembly further includes a motor for driving the adjusting arm to rotate.
[0030] The utility model has the following beneficial effects:
[0031] 1. During the working process, the film material passes through the right-side flipping and tensioning assembly and then is output after passing through the left-side flipping and tensioning assembly. During the process of threading the film material, in order to tension the film material, after loosening the locking bolt, the flipping rod is rotated. At this time, the guiding roller raises or lowers the film material, and the film material is tensioned during the process of raising or lowering the film material. This method realizes tensioning the conveyed film material in a simple and effective manner. The tensioning operation is simple and the tensioning effect is relatively high.
[0032] 2. By arranging elastic tensioning components on both sides, during the working process, the film material passes through the top of the tensioning rod of the right-side elastic tensioning component and then passes through the bottom of the tensioning rod of the left-side tensioning component. With the cooperation of upper tensioning and lower tensioning on the tensioning rods on both sides, the film material is fully tensioned. Specifically, by using the elastic force of the telescoping, the tensioning rod elastically abuts against the film material, that is, while tensioning the film material, it also protects the film material.
[0033] 3. The film transmission correction assembly corrects the transmission posture of the film material. Description of the Drawings
[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0035] Figure 1 It is a schematic diagram of the overall structure in the embodiment of the present utility model;
[0036] Figure 2 It is a schematic diagram of the spring structure in the embodiment of the present utility model;
[0037] Figure 3 This is a schematic structural diagram of the film transmission correction component in the embodiment of the present utility model;
[0038] Figure 4 For the embodiment of the present utility model Figure 1 Front view.
[0039] The realization of the purpose, functional features and advantages of the present utility model will be further described in conjunction with the embodiments with reference to the accompanying drawings. Specific embodiments
[0040] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0041] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0042] In addition, the descriptions such as "first" and "second" in the present utility model are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0043] Embodiment 1
[0044] As Figures 1-4 shown, a film material conveying device includes a film material conveying and tensioning mechanism; the film material is tensioned during the film material transmission process through the film material conveying and tensioning mechanism.
[0045] The membrane material conveying and tensioning mechanism includes a tensioning frame 1 arranged at intervals (connecting screws 11 are respectively installed at both ends of the tensioning frame 1 for installing the tensioning frame 1 on the transmission frame), and flipping tensioning components are respectively assembled and connected between both ends of the tensioning frame 1. Specifically, the flipping tensioning component includes flipping rods 21 that are respectively angle-adjustably installed on the tensioning frame 1, and a plurality of material guiding rollers 22 are rotatably connected between the flipping rods 21 (specifically, two parallel material guiding rollers 22 are rotatably connected to the flipping rod 21, and the membrane material is inserted between the material guiding rollers 22).
[0046] Specifically, rotating shafts are respectively fixedly connected to the flipping rods 21, and the rotating shafts are rotatably connected to the tensioning frame 1; a locking bolt 11 that locks onto the rotating shaft is threadedly connected to the tensioning frame 1.
[0047] During the working process, after the membrane material is inserted through the right flipping tensioning component, it is output after being inserted through the left flipping tensioning component. During the process of inserting the membrane material, in order to tension the membrane material, after loosening the locking bolt 11, the flipping rod 21 is flipped and rotated. At this time, the material guiding roller 22 raises or lowers the membrane material, and the membrane material is tensioned during the process of raising or lowering the membrane material. This method realizes tensioning the transmitted membrane material in a simple and effective manner, with simple tensioning operation and high tensioning effect.
[0048] Embodiment 2
[0049] As Figures 1-4 shown, on the basis of the structure of Embodiment 1, in order to further improve the tensioning effect on the membrane material, the above-mentioned membrane material conveying and tensioning mechanism further includes a plurality of elastic tensioning components arranged between the flipping tensioning mechanisms. Specifically, two elastic tensioning components arranged at intervals left and right are installed between the tensioning frames 1;
[0050] The right elastic tensioning component is installed between the tops of the tensioning frames 1, and the left elastic tensioning component is installed between the bottoms of the tensioning frames 1.
[0051] The specific structure of the elastic tensioning component is as follows:
[0052] The elastic tensioning component includes adjusting plates 31 respectively fixedly installed on the tensioning frame 1, a tensioning rod 32 is installed between the adjusting plates 31, and both ends of the tensioning rod 32 are slidably connected to the adjusting plates 31 through spring structures.
[0053] Specifically, chutes are opened on the adjusting plates 31; the spring structure includes slide rods 322 fixedly connected in the chutes, and L-shaped adjusting sliding seats 321 slidably connected to the slide rods 322 are respectively fixedly connected to both ends of the tensioning rod 32.
[0054] Meanwhile, the spring structure further includes a telescopic spring 323 sleeved on the sliding rod 322, and both ends of the telescopic spring 323 are fixedly connected to the L-shaped adjusting sliding seat 321 and the chute respectively.
[0055] During the working process, after the film material penetrates through the top of the tension rod 32 of the right elastic tensioning assembly, it penetrates through the bottom of the tension rod 32 of the left tensioning assembly.
[0056] Under the cooperation of tensioning and lower tensioning on the double-sided tension rod 32, the film material is fully tensioned. Specifically, by using the elastic force of the telescopic spring, the tension rod 32 elastically abuts against the film material, that is, while tensioning the film material, the film material is protected.
[0057] The above elastic tensioning assembly further includes a height adjustment structure, and the height adjustment structure includes long adjustment screws 33 respectively slidably connected to both sides of the adjustment plate 31; the bottom of the long adjustment screw 33 is fixedly connected to the tensioning frame 1; nuts 331 for adjusting the height of the tensioning frame 1 are respectively threadedly connected above and below the long adjustment screw 33.
[0058] During the working process, after loosening the nut 331, the height of the elastic tensioning assembly is adjusted, and then the tensioning force between the tension rod 32 and the film material is adjusted to achieve further adjustable tensioning.
[0059] Embodiment 3
[0060] As Figures 1-4 shown, on the basis of the structure of Embodiment 2, during the transmission of the film material, in order to correct the offset film material and transmit the film material along the normal trajectory, the above film material transmission device further includes a film transmission correction assembly respectively fixedly connected to the tensioning frame 1.
[0061] Specifically, the film transmission correction assembly includes a fixed seat, and an adjustment arm 42 is rotatably connected to the fixed seat. At the same time, the film transmission correction assembly further includes a motor 43 for driving the adjustment arm 42 to rotate. Specifically, the motor 43 is fixedly installed at the bottom of the fixed seat, and its output shaft is fixedly installed at the central position of the adjustment arm 42.
[0062] At the same time, push shafts 41 are respectively rotatably connected to both sides of the top of the adjustment arm 42. Specifically, the bottom of the push shaft 41 is fixedly connected to a short rotating shaft rotatably connected to the adjustment arm 42. During the working process, once the film material is offset, such as offset to the rear side, at this time, the operator turns on the motor 43 on the film transmission correction assembly at the rear side, drives the adjustment arm 42 to rotate close to the edge of the film material, and until the push shaft 41 abuts against the edge part of the film material. Along with the push shaft 41 continuously pushing the film material inward, the film material corrects its posture while being transmitted until the film material is transmitted along the normal trajectory.
[0063] Similarly, when the membrane material is displaced towards the front side, the transmission posture is corrected by the thin film transmission correction component on the front side.
[0064] Of course, the above description is not a limitation of the present utility model, and the present utility model is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the substantial scope of the present utility model should also fall within the protection scope of the present utility model.
Claims
1. A membrane material conveying device, characterized in that, It includes a film material conveying and tensioning mechanism; The film material conveying and tensioning mechanism includes tensioning frames arranged at intervals, and flipping and tensioning components are respectively assembled and connected between the two ends of the tensioning frames; The flipping and tensioning component includes flipping rods respectively installed on the tensioning frames with adjustable angles, and a plurality of material guiding rollers are rotatably connected between the flipping rods; The film material conveying and tensioning mechanism further includes a plurality of elastic tensioning components arranged between the flipping and tensioning mechanisms; The elastic tensioning component includes adjusting plates respectively fixedly installed on the tensioning frames, a tensioning rod is installed between the adjusting plates, and both ends of the tensioning rod are respectively slidably connected to the adjusting plates through spring structures; During the process of conveying the film material, after the film material is inserted and limited by the flipping and tensioning component on one side, the angle of the flipping and tensioning component is adjusted to tension the film. After the film passes through the elastic tensioning of the elastic tensioning component, it is inserted and limited by the flipping and tensioning component on the other side and then output, and the film material is tensioned during the output process.
2. The film material conveying device according to claim 1, wherein Rotation shafts are respectively fixedly connected to the flipping rods, and the rotation shafts are rotatably connected to the tensioning frames; Locking bolts that lock the rotation shafts are threadedly connected to the tensioning frames; 3. The membrane material conveying device according to claim 1, characterized in that, Two parallel material guiding rollers are rotatably connected to the flipping rod, and the film material is inserted between the material guiding rollers; 4. The membrane material conveying device according to claim 1, characterized in that Two elastic tensioning components arranged at intervals left and right are installed between the tensioning frames; One side of the elastic tensioning component is installed between the tops of the tensioning frames, and the other side of the elastic tensioning component is installed between the bottoms of the tensioning frames; 5. The membrane material conveying device according to claim 1, characterized in that, Chute grooves are opened on the adjusting plates; The spring structure includes sliding rods fixedly connected in the chute grooves, and L-shaped adjusting sliding seats slidably connected to the sliding rods are respectively fixedly connected to both ends of the tensioning rod; 6. The membrane material conveying device according to claim 5, wherein, The spring structure further includes telescopic springs sleeved on the sliding rods, and both ends of the telescopic springs are respectively fixedly connected to the L-shaped adjusting sliding seats and the chute grooves; 7. The membrane material conveying device according to claim 1, wherein The elastic tensioning component further includes a height adjusting structure, and the height adjusting structure includes long adjusting screws respectively slidably connected to both sides of the adjusting plates; The bottoms of the long adjusting screws are fixedly connected to the tensioning frames; Nuts for adjusting the height of the tensioning frames are respectively threadedly connected above and below the long adjusting screws; 8. The membrane material conveying device according to claim 1, characterized in that, The film material conveying device further includes film transmission correction components respectively fixedly connected to the tensioning frames; 9. The film material conveying device according to claim 8, characterized in that, The film transmission correction component includes a fixed seat, an adjusting arm is rotatably connected to the fixed seat, and push shafts are respectively rotatably connected to both sides of the top of the adjusting arm; The film transmission correction component further includes a motor for driving the rotation of the adjusting arm.