Copper wire winding equipment
Through the automated operation of the clamping module, rotating module and shearing module of the copper wire winding equipment, the problem of manual tightening of the wire head is solved, and efficient and stable copper wire winding is achieved, reducing labor intensity and improving winding quality is improved.
Patent Information
- Application Number
- CN202422523378.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-10-17
AI Technical Summary
After the existing copper wire winding equipment has completed single winding, it needs to manually tie the thread tip and re-fix it, which is time-consuming and labor-intensive and affects the quality of winding.
A copper wire winding device is designed, including a clamping module, a rotating module and a shearing module, which automatically bends the copper wire head into a suitable shape and clamps in the notch of the reeling drum. Automatic operation is achieved through the coordination of the clamping module, a rotating module and a shearing module.
It reduces the labor intensity of staff, improves the winding efficiency and quality, and ensures that the copper wire head is firmly on the winding drum.
Smart Images
Figure CN223162968U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of copper wire processing, and specifically to a copper wire winding device. Background Art
[0002] Copper wire is a conductive material widely used in the electrical and electronic industries. Generally, through a series of steps such as smelting, pretreatment, heating, wire drawing, and annealing, copper blocks are transformed into thin wire-shaped copper wires. Copper wire is widely welcomed due to its good electrical conductivity, ductility, and corrosion resistance.
[0003] CN115478153A discloses a loosening-preventing winding device with a moisture-removing function after copper wire annealing, including a driving box and a sleeve shaft on the outer wall of the driving box. A winding drum is sleeved outside the sleeve shaft. The sleeve shaft and the reciprocating lead screw on one side of it are both driven by a motor in the driving box. A guide wheel group is arranged on the top side of the lead screw slide on the reciprocating lead screw. A cleaning mechanism is arranged on one side of the guide wheel group, and a cylinder unloading mechanism is arranged on one side of the reciprocating lead screw. The cleaning mechanism includes a first bracket and a cleaning block arranged inside the first bracket. This patent can drive the cleaning mechanism and the copper wire to move synchronously during the reciprocating movement of the lead screw slide of the reciprocating lead screw. At the same time, when the copper wire is wound onto the winding drum and passes through the inside of the cleaning mechanism, it contacts the cleaning block inside the cleaning mechanism to realize the cleaning of the copper wire and ensure the quality of the copper wire. In addition, this patent also discloses a tangent mechanism to realize automatic cutting of the copper wire.
[0004] However, in production work, after a single roll of copper wire winding is completed, it is necessary for workers to tie up the copper wire roll and remove the copper wire roll from the winding device, and then fix the wire end of the copper wire on the winding drum again to carry out the next winding work. Generally, the fixing method is for workers to bend the copper wire into an arc similar to the diameter of the winding drum and then hang it on the winding drum. This fixing method is not only time-consuming and laborious, but also greatly affected by workers, easily resulting in poor winding quality and even winding failure. Summary of the Utility Model
[0005] To solve the above technical problems, this application provides a copper wire winding device. After automatic winding, through the coordinated actions of a clamping module, a rotating module, and a shearing module, the wire end of the copper wire is automatically bent into a suitable end, and this end can be clamped by the notch of the winding drum, which not only reduces the labor intensity of workers, but also improves the winding efficiency and winding quality.
[0006] The technical solution of this application is as follows:
[0007] A copper wire winding device includes a chassis, a wire guiding mechanism and a winding drum arranged on the chassis in sequence; the wire guiding mechanism reciprocates to wind the copper wire onto the winding drum; the winding drum is provided with a notch for clamping the end of the copper wire, and further includes a horizontal driving unit arranged on the wire guiding mechanism; the horizontal driving unit reciprocates with the wire guiding mechanism; the horizontal driving unit is provided with a clamping module for clamping the copper wire, a rotating module for driving the clamping module to rotate, and a shearing module for cutting the copper wire; the horizontal driving unit is used to drive the clamping module, the rotating module and the shearing module to slide horizontally along the conveying direction of the copper wire.
[0008] When the rotating module drives the clamping module to rotate, the end of the copper wire is formed into a shape that can be clamped by the notch.
[0009] One of the technical solutions in the above technical solutions of this application has at least the following advantages or beneficial effects:
[0010] This application can automatically wind the copper wire. At the same time, after the automatic winding is completed, through the coordinated actions of the clamping module, the rotating module and the shearing module, the end of the copper wire is automatically bent into a suitable end, and this end can be clamped by the notch provided on the winding drum, which not only reduces the labor intensity of the staff, but also improves the winding efficiency and winding quality. Description of the Drawings
[0011] Figure 1 It is a schematic structural diagram of the copper wire winding device according to Embodiment 1 of this application;
[0012] Figure 2 It is a front view of the copper wire winding device according to Embodiment 1 of this application;
[0013] Figure 3 It is a top view of the copper wire winding device according to Embodiment 1 of this application.
[0014] Description of the Reference Numerals:
[0015] 1. Chassis; 2. Wire guiding mechanism; 21. Lead screw; 22. First sliding block; 23. Guide wheel; 24. Guide post; 3. Winding drum; 31. Notch; 4. Horizontal driving unit; 41. Horizontal guide rail; 42. Second sliding block; 43. Driving component; 5. Electric rotating jaw; 6. Shearing module; 7. Tensioning mechanism; 71. First tensioning wheel; 72. Second tensioning wheel. Detailed Embodiments
[0016] The technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the protection scope of the present application.
[0017] Embodiment 1
[0018] Reference Figures 1 to 3 , a copper wire winding device, including a chassis 1, a wire guiding mechanism 2 and a winding drum 3 arranged on the chassis 1 in sequence; the wire guiding mechanism 2 reciprocates to wind the copper wire onto the winding drum 3; the winding drum 3 is provided with a notch 31 for clamping the end of the copper wire, and further includes a horizontal driving unit 4 arranged on the wire guiding mechanism 2; the horizontal driving unit 4 reciprocates with the wire guiding mechanism 2; the horizontal driving unit 4 is provided with a clamping module for clamping the copper wire, a rotating module for driving the clamping module to rotate, and a shearing module 6 for cutting the copper wire; the horizontal driving unit 4 is used to drive the clamping module, the rotating module and the shearing module 6 to slide horizontally along the conveying direction of the copper wire;
[0019] When the rotating module drives the clamping module to rotate, the end of the copper wire is formed into a shape that can be clamped by the notch 31. Specifically, in this embodiment, the end needs to be wound into a C shape or an L shape. In this embodiment, the power devices for driving the winding drum 3, the wire guiding mechanism 2, etc. inside the chassis 1 are not shown.
[0020] In actual application, the copper wire moves with the wire guiding mechanism 2 and is neatly wound layer by layer on the winding drum 3. During the winding process, the horizontal driving unit 4 and each module arranged thereon move with the wire guiding mechanism 2, and the line segment. When the winding is completed, the staff ties and takes out the copper wire coil. When the winding reaches the specified length, the clamping module automatically clamps the copper wire. After the staff ties the copper wire coil and presses the external control switch, at this time, the clamping module holds the end of the copper wire tightly, the shearing module 6 cuts the copper wire to form an end, then the clamping module releases the end, and moves forward a certain distance under the drive of the horizontal driving unit 4 and then clamps the copper wire again. Then the rotating module drives the clamping module to rotate so that the end is wound into a shape that can be clamped by the notch 31 of the winding drum 3. Finally, the horizontal driving unit 4 returns to the initial position. The staff only needs to ensure that the end of the copper wire touches the winding drum 3. When the winding drum 3 rotates, the end of the copper wire will fall into the notch 31 and be clamped.
[0021] This embodiment can automatically wind up the copper wire. At the same time, after the automatic winding is completed, through the coordinated actions of the clamping module, the rotating module and the shearing module 6, the wire end of the copper wire is automatically bent into a suitable end, and this end can be clamped by the notch 31 of the winding drum 3, which not only reduces the labor intensity of the staff, but also improves the winding efficiency and quality.
[0022] In this embodiment, specifically, the wire guiding mechanism 2 includes a lead screw 21 arranged on the chassis 1 and a first sliding block 22 slidably connected to the lead screw 21; a plurality of guide wheels 23 are provided on the first sliding block 22 to horizontally convey the copper wire, and the horizontal driving unit 4 is arranged on the first sliding block 22. The above design is a commonly used structure by those skilled in the art, so no excessive supplementary explanation will be given in this embodiment. It should be noted that in this embodiment, there are two guide wheels 23, and the two guide wheels 23 are arranged side by side. The copper wire passes through the two guide wheels 23 in sequence and then enters the working positions of the clamping module and the shearing module 6.
[0023] In this embodiment, more specifically, the horizontal driving unit 4 includes a horizontal guide rail 41 arranged on the first sliding block 22, a second sliding block 42 slidably connected to the horizontal guide rail 41, and a driving assembly 43 for driving the second sliding block 42 to move horizontally. Further, in this embodiment, the horizontal driving unit 4 adopts a lead screw guide rail module.
[0024] As a preference of this embodiment, the wire guiding mechanism 2 further includes a guide post 24; the guide post 24 is arranged side by side with the lead screw 21 to support the first sliding block 22.
[0025] Under the above preference, the guide post 24 plays a role in improving the traveling accuracy of the first sliding block 22 and can prevent the copper wire from shifting and damaging components.
[0026] As a further preference of this embodiment, the clamping module and the rotating module are an electric rotary gripper 5. Specifically, the model adopted in this embodiment is Z-ERG-20. Of course, the clamping end at the frontmost is set according to the copper wire. It should be added that those skilled in the art adapting the structure of the gripper according to the actual copper wire produced in production should also be within the protection scope of this embodiment.
[0027] In this embodiment, the shearing module 6 is an electric cutting pliers. It should be noted that in this embodiment, the electric cutting pliers are selected according to the conditions of the on-site environment. In other embodiments, hydraulic cutting pliers can be used, and pneumatic cutting pliers can also be used if there is a gas source in the on-site environment.
[0028] In practical applications, the device further includes a tensioning mechanism 7 provided on the chassis 1, and the tensioning mechanism 7, the wire guiding mechanism 2, and the winding drum 3 are arranged in sequence; the tensioning mechanism 7 includes a first tensioning wheel 71 and a second tensioning wheel 72, and is used to keep the copper wire in a tensioned state during winding.
[0029] In practical applications, after the copper wire undergoes the front-end straightening process, it immediately winds around the first tensioning wheel 71 and the second tensioning wheel 72 multiple times before entering the guiding wheel 23, ensuring that the copper wire remains in a tensioned state during winding, thereby further improving the winding quality.
[0030] In this embodiment, in order to enable the copper wire to enter the notch 31 as soon as possible and be clamped, the winding drum 3 is provided with 3 notches 31 for clamping the ends of the copper wire. After the copper wire enters any notch 31, the winding work can be carried out.
[0031] Although the embodiments of the present application have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present application. The scope of the present application is defined by the claims and their equivalents.
Claims
1. A copper wire winding device, comprising a chassis, a wire guiding mechanism and a winding drum sequentially arranged on the chassis; the wire guiding mechanism reciprocates to wind the copper wire onto the winding drum; the winding drum is provided with a notch for clamping the end of the copper wire, and is characterized in that, It further includes a horizontal driving unit disposed on the wire guiding mechanism; the horizontal driving unit reciprocates with the wire guiding mechanism; the horizontal driving unit is provided with a clamping module for clamping the copper wire, a rotating module for driving the clamping module to rotate, and a shearing module for cutting the copper wire; the horizontal driving unit is used to drive the clamping module, the rotating module and the shearing module to slide horizontally along the conveying direction of the copper wire; When the rotating module drives the clamping module to rotate, the end of the copper wire is formed into a shape that can be clamped by the notch.
2. The copper wire winding device according to claim 1, characterized in that, The wire guiding mechanism includes a lead screw disposed on the chassis and a first sliding block slidably connected to the lead screw; a plurality of guide wheels are provided on the first sliding block to horizontally convey the copper wire, and the horizontal driving unit is disposed on the first sliding block.
3. The copper wire winding device according to claim 2, wherein, The horizontal driving unit includes a horizontal guide rail disposed on the first sliding block, a second sliding block slidably connected to the horizontal guide rail, and a driving assembly for driving the second sliding block to move horizontally.
4. The copper wire winding device according to claim 3, characterized in that, The wire guiding mechanism further includes a guide post; the guide post is arranged side by side with the lead screw to support the first sliding block.
5. The copper wire winding device according to claim 1, characterized in that, The clamping module and the rotating module are an electric rotary jaw.
6. The copper wire winding device according to claim 1, characterized in that, The shearing module is an electric cutting pliers, a pneumatic cutting pliers or a hydraulic cutting pliers.
7. The copper wire winding device according to claim 1, characterized in that, It further includes a tensioning mechanism disposed on the chassis, and the tensioning mechanism, the wire guiding mechanism and the winding drum are arranged in sequence; the tensioning mechanism includes a first tensioning wheel and a second tensioning wheel, and is used to keep the copper wire in a tensioned state during winding.
8. The copper wire winding device according to claim 1, characterized in that, The winding drum is provided with 3 notches for clamping the ends of the copper wire.