Brake fluid filling machine adapter for mine truck assembly

By designing the brake fluid filling machine adapter for mine card assembly, the problem of gas discharge cannot be discharged after brake fluid filling during mine truck assembly is solved, vacuum filling is achieved, and product quality and efficiency are improved.

CN223163216UActive Publication Date: 2025-07-29XUZHOU XCMG HEAVY VEHICLE CO
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422392012.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-29
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

During the assembly process of mine car, the internal gas of the system cannot be discharged after the brake fluid is filled, resulting in the brake being soft and requires manual repeated treatment, which affects the product quality and efficiency, and lacks an adapter to cooperate with the vacuum filling machine.

Method used

A brake fluid filling machine adapter is designed including a transition valve block, an oil pipe assembly and a rotary sealing joint. It is connected to the transition valve block through the filling gun head, and the rotary sealing joint is connected to the brake fluid oil pot to realize vacuum filling of the brake fluid.

Benefits of technology

It realizes vacuum filling during the assembly process of mine trucks, improves product quality and manufacturing efficiency, solves the problem of soft brakes, is simple in structure and convenient in operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223163216U_ABST
    Figure CN223163216U_ABST
Patent Text Reader

Abstract

The utility model discloses a brake fluid filling machine adapter for mine truck assembly, which comprises a transition valve block, a brake fluid filling machine adapter, a brake fluid filling machine adapter, a brake fluid filling machine adapter, a brake fluid filling machine adapter and a brake fluid filling machine adapter body, and is characterized in that the transition valve block comprises an oil filling end and an oil outlet end; the oil pipe assembly comprises at least two high-pressure oil pipes, one end of each high-pressure oil pipe is connected with the oil outlet end of the transition valve block, and the other end of each high-pressure oil pipe is connected with the rotary sealing joint; and the rotary sealing joint is connected between the high-pressure oil pipe and a brake fluid oil pot on the brake pedal assembly. In the mine car assembling process, vacuum filling of brake fluid is achieved, the product quality is improved, the manufacturing efficiency is improved, the problems that due to the fact that air in the whole system cannot be exhausted, brake is soft, and repeated manual exhaust treatment is needed are solved, the structure is simple, operation is convenient and fast, and implementation is easy.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to an adapter for a brake fluid filling machine used in mining truck assembly, belonging to the field of mining dump truck assembly. Background Art

[0002] During the assembly process of mining trucks, each manual transmission mining truck needs to be filled with brake fluid. After quantitative filling, if there is air in the whole system that cannot be discharged, it will cause soft brakes and require manual repeated air bleeding, seriously affecting the product quality. Conventionally, in order to improve the filling quality, a vacuum filling machine is configured, but there is a lack of an adapter to cooperate with the vacuum filling machine, and the vacuum filling of the system cannot be achieved. Summary of the Invention

[0003] Aiming at the problems existing in the above-mentioned prior art, the utility model provides an adapter for a brake fluid filling machine used in mining truck assembly, which realizes the vacuum filling of brake fluid during the assembly process of mining trucks and improves the quality and efficiency of the assembly process.

[0004] In order to achieve the above object, an adapter for a brake fluid filling machine used in mining truck assembly adopted by the utility model includes:

[0005] A transition valve block, including an oil injection end and an oil outlet end, and the oil injection end is connected to a filling gun head;

[0006] A tubing assembly, including not less than two high-pressure oil pipes, one end of the high-pressure oil pipe is connected to the oil outlet end of the transition valve block, and the other end is connected to a rotary seal joint;

[0007] A rotary seal joint, connected between the high-pressure oil pipe and a brake fluid oil pot on a brake pedal assembly.

[0008] In some embodiments, the tubing assembly further includes straight-through joints installed at both ends of the high-pressure oil pipe. The straight-through joint at one end of the high-pressure oil pipe is connected to the oil outlet end of the transition valve block, and the straight-through joint at the other end is connected to the rotary seal joint.

[0009] In some embodiments, the straight-through joint is installed on the high-pressure oil pipe through a clamp.

[0010] In some embodiments, the clamp adopts a C-type worm drive hoop.

[0011] In some embodiments, the straight-through joint includes a corrugated head end and a threaded end. The corrugated head end is used to connect the high-pressure oil pipe, and the threaded end is used to connect the transition valve block or the rotary seal joint.

[0012] In some embodiments, the tubing assembly includes two high-pressure oil pipes.

[0013] In some embodiments, the rotary seal joint includes a rotary seal head for connecting the brake fluid reservoir, a connecting block for connecting the straight-through joint, and a snap ring. The snap ring is rotatably mounted on the connecting block, and the rotary seal head is fixedly connected to the snap ring.

[0014] In some embodiments, the rotary seal head and the snap ring are fixed by hexagon socket head cap screws.

[0015] In some embodiments, the rotary seal head is threadedly connected to the brake fluid reservoir.

[0016] In some embodiments, the snap ring is composed of two half snap rings.

[0017] Compared with the prior art, the brake fluid filling machine adapter for mining truck assembly of the present utility model is connected to the filling gun head through a transition valve block at one end and connected to the brake fluid reservoir through a rotary seal joint at the other end. During the assembly process of the mining truck, vacuum filling of the brake fluid is realized, the product quality is improved, the manufacturing efficiency is enhanced, and the problem that air cannot be discharged inside the whole system, resulting in soft brakes and requiring manual repeated exhaust treatment, is solved. The structure is simple, the operation is convenient, and it is easy to implement. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0019] Figure 1 is a schematic structural diagram of the present utility model;

[0020] Figure 2 is an exploded view of the present utility model;

[0021] Figure 3 is an exploded structural schematic diagram of the rotary seal joint of the present utility model;

[0022] Figure 4 is a structural schematic diagram of the transition valve block of the present utility model;

[0023] Figure 5 is a structural schematic diagram of the straight-through joint of the present utility model;

[0024] Figure 6 is a schematic structural diagram of the use of the present utility model;

[0025] In the figure: 1. Transition valve block, 11. Threaded hole, 2. Straight-through joint, 21. Bamboo joint end, 22. Threaded end, 3. Clamp, 4. High-pressure oil pipe, 5. Rotary seal joint, 51. Snap ring, 52. Rotary seal head, 53. Connecting block, 54. Allen screw, 6. Filling gun head, 7. Brake pedal assembly, 71. Brake fluid reservoir. Detailed implementation mode

[0026] To make the purpose, technical solutions and advantages of the present utility model clearer, the technical solutions of this application will be described in detail below through the accompanying drawings and specific embodiments. It should be understood that the specific features in the embodiments of this application and the embodiments are detailed descriptions of the technical solutions of this application, rather than limitations on the technical solutions of this application. Without conflict, the technical features in the embodiments of this application and the embodiments can be combined with each other.

[0027] As Figures 1-6 shown, a rotary joint for a brake fluid filling machine for mining truck assembly includes a transition valve block 1, a tubing assembly and a rotary seal joint 5;

[0028] The transition valve block 1 includes an oil injection end and an oil outlet end, and the oil injection end is connected to the filling gun head 6;

[0029] The tubing assembly includes not less than two high-pressure oil pipes 4. One end of each high-pressure oil pipe 4 is connected to the oil outlet end of the transition valve block 1, and the other end is connected to the rotary seal joint 5;

[0030] The rotary seal joint 5 is connected between the high-pressure oil pipe 4 and the brake fluid reservoir 71 on the brake pedal assembly 7. Through the rotary joint of the brake fluid filling machine of the present utility model, it is possible to realize vacuum filling of brake fluid during the assembly process of mining trucks, improving the quality and efficiency of the assembly process.

[0031] In some embodiments, as Figure 1 、 Figure 2 shown, the tubing assembly further includes straight-through joints 2 installed at both ends of the high-pressure oil pipe 4. The straight-through joint 2 at one end of the high-pressure oil pipe 4 is connected to the oil outlet end of the transition valve block 1, and the straight-through joint 2 at the other end is connected to the rotary seal joint 5. Among them, the high-pressure oil pipe 4 adopted has an explosion-proof steel ring wound inside, with good pressure resistance and high safety; the high-pressure oil pipe 4 is connected to the transition valve block 1 and the rotary seal joint 5 through the straight-through joint 2, which is more convenient.

[0032] In some embodiments, as Figure 1 、 Figure 2 shown, the straight-through joint 2 is installed on the high-pressure oil pipe 4 through a clamp 3, and the clamp 3 adopts a C-type worm drive hoop, which is firmly and conveniently installed.

[0033] In some embodiments, as Figure 5As shown, the straight-through joint 2 includes a bamboo joint head end 21 and a threaded end 22. The bamboo joint head end 21 is used to connect the high-pressure oil pipe 4. The high-pressure oil pipe 4 is connected through the cooperation of the bamboo joint head end 21 and the clamp 3, with high stability. The transition valve block 1 and the rotary seal joint 5 are connected through the threaded end 22, which is convenient for disassembly and assembly. Through the straight-through joint 2, the brake fluid in the filling gun head 6 flows into the high-pressure oil pipe 4 through the transition valve block 1, and then flows into the brake fluid kettle 71 from the high-pressure oil pipe 4 through the rotary seal joint 5, making the liquid injection more convenient.

[0034] In some embodiments, as Figure 1 , Figure 2 shown, the oil pipe assembly includes two high-pressure oil pipes 4. During use, one high-pressure oil pipe 4 serves as the filling pipeline for the brake fluid, and the other serves as the vacuum pumping pipeline.

[0035] In some embodiments, as Figure 3 shown, the rotary seal joint 5 includes a rotary seal head 52 for connecting the brake fluid kettle 71, a connection block 53 for connecting the straight-through joint 2, and a snap ring 51. The snap ring 51 is rotatably installed on the connection block 53, and the rotary seal head 52 is fixedly connected to the snap ring 51. The rotary seal joint 5 can be quickly installed on the brake fluid kettle 71 to play a sealing role. During installation, only by rotating the rotary seal head 52 can it be tightened, and the connection block 53 does not rotate.

[0036] In some embodiments, as Figure 3 shown, the rotary seal head 52 and the snap ring 51 are fixed by an internal hexagon screw 54, with high installation stability and good sealing performance.

[0037] In some embodiments, the rotary seal head 52 and the brake fluid kettle 71 are connected by threads. An internal thread is provided on the rotary seal head 52. When filling the oil, the rotary seal head 52 is screwed into the threaded filling port of the brake fluid kettle 72. The threaded connection has high stability and good sealing performance. Additionally, as Figure 4 shown, a threaded hole 11 for connecting the straight-through joint 2 is provided at the oil outlet end of the transition valve block 1. The threaded connection is more convenient; the oil filling end of the transition valve block 1 is used to clamp the filling gun head 6.

[0038] In some embodiments, the snap ring 51 is composed of two half snap rings, which is convenient for installing the snap ring 51 on the connection block 53.

[0039] Combined with Figure 6 shown, the usage process is as follows:

[0040] 1) When evacuating, clamp the filling gun head 6 on the transition valve block 1, start the vacuum pump, open the vacuum pressure maintaining valve, vacuum valve, and gun vacuum valve. After 2 seconds, open the vacuum sensor valve, and evacuate through one of the high-pressure oil pipes 4. The primary vacuum starts and ends after reaching the predetermined time for the primary vacuum process;

[0041] 2) After evacuating to the predetermined time, close the vacuum pressure maintaining valve, and the system enters the leak detection process, which ends after reaching the predetermined time;

[0042] 3) When the leak detection time is up, under normal circumstances, the system enters the secondary vacuum process. Open the vacuum pressure maintaining valve again for the secondary vacuum (repeating the vacuum process), which ends after reaching the predetermined time;

[0043] 4) When filling, start the filling pump, open the filling valve of the filling gun head 6, and fill the brake fluid into the brake fluid reservoir 71 through the other high-pressure oil pipe 4. The filling process ends after filling to the predetermined pressure and reaching the pressure maintaining set time;

[0044] 5) After filling is completed, the system will suck the oil in the high-pressure oil pipe 4 back into the fuel tank. Open the blowing valve and the back suction valve. At the same time, open the filling valve of the filling gun head 6. The back suction ends after reaching the predetermined time.

[0045] The brake fluid filling machine adapter for mining truck assembly of the present utility model is connected to the filling gun head through the transition valve block at one end and to the brake fluid reservoir through the rotary seal joint at the other end, realizing the vacuum filling of brake fluid during the mining truck assembly process, improving the product quality, enhancing the manufacturing efficiency, solving the problem that air cannot be discharged inside the whole system, resulting in soft brakes and requiring manual repeated air exhaust treatment. The structure is simple, the operation is convenient, and it is easy to implement.

[0046] In addition, those skilled in the art can understand that although some of the embodiments described herein include certain features contained in other embodiments rather than other features, the combination of the features of different embodiments also means being within the protection scope of the present utility model and forming different embodiments. For example, in the above embodiments, those skilled in the art can use them in combination according to the known technical solutions and the technical problems to be solved by the present application.

Claims

1. A brake fluid filling machine adapter for mining truck assembly, characterized in that, Comprising: A transition valve block (1), including an oil injection end and an oil outlet end, the oil injection end being connected to an oil filling gun head (6); A tubing assembly, including not less than two high-pressure oil tubes (4), one end of the high-pressure oil tube (4) being connected to the oil outlet end of the transition valve block (1), and the other end being connected to a rotary seal joint (5); A rotary seal joint (5), connected between the high-pressure oil tube (4) and a brake fluid reservoir (71) on a brake pedal assembly (7).

2. The adapter for a brake fluid filling machine used in mining truck assembly according to claim 1, wherein The tubing assembly further includes straight-through joints (2) installed at both ends of the high-pressure oil tube (4), the straight-through joint (2) at one end of the high-pressure oil tube (4) being connected to the oil outlet end of the transition valve block (1), and the straight-through joint (2) at the other end being connected to the rotary seal joint (5).

3. A brake fluid filling machine adapter for mining truck assembly according to claim 2, characterized in that, The straight-through joint (2) is installed on the high-pressure oil tube (4) through a clamp (3).

4. A brake fluid filling machine adapter for mining truck assembly according to claim 3, characterized in that The clamp (3) adopts a C-type worm drive hoop.

5. A brake fluid filling machine adapter for mining truck assembly according to claim 2, characterized in that, The straight-through joint (2) includes a corrugated head end (21) and a threaded end (22), the corrugated head end (21) being used to connect the high-pressure oil tube (4), and the threaded end (22) being used to connect the transition valve block (1) or the rotary seal joint (5).

6. The adapter for a brake fluid filling machine used in mining truck assembly according to claim 1, wherein, The tubing assembly includes two high-pressure oil tubes (4).

7. A brake fluid filling machine adapter for mining truck assembly according to claim 1, characterized in that, The rotary seal joint (5) includes a rotary seal head (52) for connecting the brake fluid reservoir (71), a connection block (53) for connecting the straight-through joint (2), and a snap ring (51), the snap ring (51) being rotatably installed on the connection block (53), and the rotary seal head (52) being fixedly connected to the snap ring (5).

8. A brake fluid filling machine adapter for mining truck assembly according to claim 7, characterized in that, The rotary seal head (52) and the snap ring (51) are fixed by an Allen screw (54).

9. A swivel joint for a brake fluid filling machine used in mining truck assembly according to claim 7, characterized in that, [[ID=eleven]]The rotary seal head (52) is threadedly connected to the brake fluid reservoir (71).

10. A brake fluid filling machine adapter for mining truck assembly according to claim 7, characterized in that, The snap ring (51) is composed of two half snap rings.