Yarn taking mechanism of warp knitting machine

By designing the yarn retrieval mechanism of the adjustment box and the reciprocating mechanism, the problem of low disassembly and assembly of the yarn retrieval roll is solved, and uniform winding and rapid disassembly and assembly of the yarn fabric is achieved, which improves production efficiency.

CN223163571UActive Publication Date: 2025-07-29CHANGZHOU YUANTONG ELECTRONIC SCI-TECH CO LTD
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Patent Information

Application Number
CN202422513667.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-07-29
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

In the prior art, the yarn retrieval mechanism of the warp knitting machine is inefficient when disassembling and assembling the yarn retrieval roll, which affects the production efficiency.

Method used

A yarn retrieval mechanism including an adjustment box, a reciprocating mechanism, an adjustment mechanism, a winding motor and a guide assembly is designed. The motor drives the screw rod and the gear tooth plate to adjust and reciprocate the movable plate, and combines the guide groove and the guide plate to achieve uniform winding of the yarn fabric and rapid disassembly and assembly of the yarn retrieval sleeve.

Benefits of technology

The yarn removal efficiency and winding quality are improved, uniform winding and rapid disassembly of yarn fabrics are achieved, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of warp knitting machines, and discloses a yarn taking mechanism of a warp knitting machine, which comprises an adjusting box, the top of the adjusting box is movably connected with a mounting plate through a reciprocating mechanism, one side of the top of the mounting plate is fixedly connected with a fixed plate, and the other side of the top of the mounting plate is movably connected with a movable plate through an adjusting mechanism. A winding motor is fixedly connected to one side of the fixed plate, and a sand taking sleeve is arranged on the outer surface of a winding roller through a guide assembly, so that the device can quickly adjust the position of a movable plate through an adjusting mechanism, and an operator can more conveniently disassemble and assemble the sand taking sleeve; and the mounting plate can be driven by the reciprocating mechanism to do reciprocating motion, so that the yarn fabric can be uniformly wound on the surface of the sand taking sleeve by the sand taking sleeve, and the winding effect and quality of the device are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of warp knitting machines, in particular to a yarn taking mechanism of a warp knitting machine. Background Technique

[0002] Using one or several groups of parallel arranged yarns, feeding them into all working needles of the machine in the warp direction, and forming loops simultaneously to form a knitted fabric. This method is called warp knitting, the fabric is called warp knitted fabric, and the machine that completes this warp knitting is called a warp knitting machine. The warp knitting machine mainly consists of a knitting mechanism, a comb bar traversing mechanism, a warp feeding mechanism, a pulling and winding mechanism, and a transmission mechanism.

[0003] For example, in a Chinese patent with the patent application number 201810897388.8, a yarn taking mechanism of a warp knitting machine, this patent changes the sliding position of the tension swing rod pulley by sensing the knitting speed to change the yarn feeding speed, thereby preventing the quality of the knitted fabric from being affected due to too fast or too slow yarn feeding. And this yarn taking and feeding transmission mechanism has a compact structure and smooth transmission, ensuring the tension of the yarn, being able to effectively prevent the yarns from being entangled with each other, reducing errors, and improving production efficiency.

[0004] However, it is not easy to disassemble and assemble the yarn taking roller when taking sand in the above patent, which seriously affects the sand taking efficiency. Content of the Utility Model

[0005] The purpose of the utility model is to provide a yarn taking mechanism of a warp knitting machine, which solves the problems raised in the background technique.

[0006] The embodiment of the present application provides a yarn taking mechanism of a warp knitting machine, including an adjustment box. The top of the adjustment box is movably connected with a mounting plate through a reciprocating mechanism. One side of the top of the mounting plate is fixedly connected with a fixed plate. The other side of the top of the mounting plate is movably connected with a movable plate through an adjustment mechanism. One side of the fixed plate is fixedly connected with a winding motor. The output end of the winding motor extends to the other side of the fixed plate and is fixedly connected with a winding roller. A sand taking sleeve is arranged on the outer surface of the winding roller through a guiding component.

[0007] By adopting the above technical solution, the device can quickly take sand and wind the textile, thus greatly improving the practicability of the device.

[0008] Optionally, the adjustment mechanism includes a first motor installed on one side of the mounting plate. The output end of the first motor extends into the inner cavity of the mounting plate and is fixedly connected with a lead screw. The outer surface of the lead screw is movably connected with a lead screw nut. The top of the lead screw nut extends above the mounting plate through a chute and is fixedly connected with the movable plate.

[0009] By adopting the above technical solutions, the device can quickly adjust the position of the movable plate through the adjusting mechanism, so that the operator can more conveniently disassemble and assemble the sand taking sleeve, thereby greatly improving the sand taking efficiency of the device.

[0010] Optionally, the reciprocating mechanism includes a second motor installed on the outer surface of the adjusting box. The output end of the second motor is fixedly connected to a rotating shaft. The other end of the rotating shaft extends into the adjusting box and is fixedly connected to a semi-gear disc. The outer surface of the semi-gear disc is meshed with a reciprocating toothed plate. The top of the reciprocating toothed plate is fixedly connected to a connecting plate. The top of the connecting plate extends above the adjusting box through an adjusting groove and is fixedly connected to the mounting plate.

[0011] By adopting the above technical solutions, the device can drive the mounting plate to reciprocate through the reciprocating mechanism, so that the sand taking sleeve can evenly wind the fabric on the surface of the sand taking sleeve, thereby greatly improving the winding effect and quality of the device.

[0012] Optionally, the guiding component includes guiding grooves formed on the upper and lower sides of the winding roller and guiding plates installed on both sides of the inner wall of the sand taking sleeve. The size and shape of the guiding grooves are adapted to those of the guiding plates.

[0013] By adopting the above technical solutions, the guiding grooves and the guiding plates can not only guide but also have a certain limiting effect.

[0014] Optionally, a circular hole is formed inside the movable plate, and the inner diameter of the circular hole is adapted to the outer diameter of the winding roller.

[0015] By adopting the above technical solutions, the movable plate can be better separated from the winding roller.

[0016] Optionally, the cross sections of the guiding grooves and the guiding plates are both trapezoidal, and the width of the notch of the guiding groove is smaller than the width of the bottom of the groove.

[0017] By adopting the above technical solutions, the sand taking sleeve can only move horizontally, thereby greatly improving the practicability of the device.

[0018] Optionally, an anti-slip sleeve is arranged on the outer surface of the guiding plate, and anti-slip lines are formed on the outer surface of the anti-slip sleeve.

[0019] By adopting the above technical solutions, the anti-slip sleeve can increase the frictional resistance, thereby avoiding the relative sliding phenomenon.

[0020] Optionally, a controller is fixedly connected to the outer surface of the adjusting box.

[0021] By adopting the above technical solutions, the controller can more conveniently control the electrical appliances inside the device.

[0022] Compared with the prior art, the beneficial effects of the technical solution of the present application are as follows:

[0023] 1. By setting the first motor, the lead screw, the lead screw nut, the chute, the guide groove, the guide plate and the sand taking sleeve, the technical solution of the present application enables the device to quickly adjust the position of the movable plate through the adjustment mechanism, so that the operator can more conveniently disassemble and assemble the sand taking sleeve, thereby greatly improving the sand taking efficiency of the device.

[0024] 2. By setting the second motor, the rotating shaft, the semi-gear disc, the reciprocating toothed plate, the connecting plate, the adjustment groove and the mounting plate, the technical solution of the present application enables the device to drive the mounting plate to perform reciprocating motion through the reciprocating mechanism, so that the sand taking sleeve can evenly wind the fabric on the surface of the sand taking sleeve, thereby greatly improving the winding effect and quality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Other features, objects and advantages of the present utility model will become more apparent from the following detailed description of non-limiting embodiments read in conjunction with the accompanying drawings:

[0026] Figure 1 is a three-dimensional structural diagram of the overall yarn taking mechanism of a warp knitting machine of the present utility model;

[0027] Figure 2 is a three-dimensional structural diagram of the mounting plate in the yarn taking mechanism of a warp knitting machine of the present utility model;

[0028] Figure 3 is a three-dimensional structural diagram of the connection part between the sand taking sleeve and the winding roller in the yarn taking mechanism of a warp knitting machine of the present utility model;

[0029] Figure 4 is a three-dimensional structural diagram of the connection part between the semi-gear disc and the reciprocating toothed plate in the yarn taking mechanism of a warp knitting machine of the present utility model.

[0030] In the figure: 1, adjustment box; 2, mounting plate; 3, fixed plate; 4, movable plate; 5, winding motor; 6, winding roller; 7, sand taking sleeve; 8, first motor; 9, lead screw; 10, lead screw nut; 11, chute; 12, guide groove; 13, guide plate; 14, second motor; 15, rotating shaft; 16, semi-gear disc; 17, reciprocating toothed plate; 18, connecting plate; 19, adjustment groove; 20, controller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] Please refer to Figures 1-4, the present utility model provides a technical solution: a yarn taking mechanism of a warp knitting machine, which includes an adjusting box 1. The top of the adjusting box 1 is movably connected with a mounting plate 2 through a reciprocating mechanism. One side of the top of the mounting plate 2 is fixedly connected with a fixing plate 3. The other side of the top of the mounting plate 2 is movably connected with a movable plate 4 through an adjusting mechanism. One side of the fixing plate 3 is fixedly connected with a winding motor 5. The output end of the winding motor 5 extends to the other side of the fixing plate 3 and is fixedly connected with a winding roller 6. A sand taking sleeve 7 is arranged on the outer surface of the winding roller 6 through a guiding component.

[0032] By adopting the above technical solution, the device can quickly carry out the sand taking and winding treatment on the fabric, thereby greatly improving the practicability of the device.

[0033] In the embodiment of the present application, as Figures 1-2 shown, the adjusting mechanism includes a first motor 8 installed on one side of the mounting plate 2. The output end of the first motor 8 extends into the inner cavity of the mounting plate 2 and is fixedly connected with a lead screw 9. A lead screw nut 10 is movably connected to the outer surface of the lead screw 9. The top of the lead screw nut 10 extends above the mounting plate 2 through a sliding groove 11 and is fixedly connected with the movable plate 4.

[0034] By adopting the above technical solution, the device can quickly adjust the position of the movable plate 4 through the adjusting mechanism, so that the operator can more conveniently disassemble and assemble the sand taking sleeve 7, and thus greatly improve the sand taking efficiency of the device.

[0035] In the embodiment of the present application, as Figure 1 and Figure 4 shown, the reciprocating mechanism includes a second motor 14 installed on the outer surface of the adjusting box 1. The output end of the second motor 14 is fixedly connected with a rotating shaft 15. The other end of the rotating shaft 15 extends into the adjusting box 1 and is fixedly connected with a semi-gear disc 16. A reciprocating toothed plate 17 is meshed with the outer surface of the semi-gear disc 16. The top of the reciprocating toothed plate 17 is fixedly connected with a connecting plate 18. The top of the connecting plate 18 extends above the adjusting box 1 through an adjusting groove 19 and is fixedly connected with the mounting plate 2.

[0036] By adopting the above technical solution, the device can drive the mounting plate 2 to perform reciprocating motion through the reciprocating mechanism, so that the sand taking sleeve 7 can evenly wind the yarn fabric on the surface of the sand taking sleeve 7, and thus greatly improve the winding effect and quality of the device.

[0037] In the embodiment of the present application, as Figure 3 shown, the guiding component includes guiding grooves 12 opened on the upper and lower sides of the winding roller 6 and guiding plates 13 installed on both sides of the inner wall of the sand taking sleeve 7. The size and shape of the guiding grooves 12 are adapted to those of the guiding plates 13.

[0038] By adopting the above technical solution, the guiding groove 12 and the guiding plate 13 can not only guide but also have a certain limiting effect.

[0039] In the embodiment of the present application, as Figure 1 shown, a circular hole is formed inside the movable plate 4, and the inner diameter of the circular hole is adapted to the outer diameter of the winding roller 6.

[0040] By adopting the above technical solution, the movable plate 4 can be better separated from the winding roller 6.

[0041] In the embodiment of the present application, as Figure 3 shown, the cross-sections of the guiding groove 12 and the guiding plate 13 are both trapezoidal, and the width of the groove opening of the guiding groove 12 is smaller than the width of the groove bottom.

[0042] By adopting the above technical solution, the sand taking sleeve 7 can only move horizontally, thus greatly improving the practicability of the device.

[0043] In the embodiment of the present application, as Figure 3 shown, an anti-slip sleeve is arranged on the outer surface of the guiding plate 13, and anti-slip lines are formed on the outer surface of the anti-slip sleeve.

[0044] By adopting the above technical solution, the anti-slip sleeve can be used to increase the frictional resistance, thereby avoiding the relative sliding phenomenon.

[0045] In the embodiment of the present application, as Figure 1 shown, a controller 20 is fixedly connected to the outer surface of the adjustment box 1.

[0046] By adopting the above technical solution, the controller 20 can be used to more conveniently control the electrical appliances inside the device.

[0047] During use, the operator can first wind one end of the yarn fabric around the sand-taking sleeve 7, and then start the winding motor 5 and the second motor 14 through the controller 20. After the winding motor 5 is started, it will drive the sand-taking sleeve 7 to rotate through the winding roller 6, so that sand-taking treatment can be quickly carried out. When the second motor 14 is started, it will drive the semi-gear disc 16 to rotate through the rotating shaft 15. When the semi-gear disc 16 rotates, it will drive the reciprocating tooth plate 17 to perform left and right reciprocating movements periodically through meshing, so that the reciprocating tooth plate 17 can drive the mounting plate 2 to move left and right through the connecting plate 18, and further make the sand-taking sleeve 7 evenly wind the yarn fabric on the surface of the sand-taking sleeve 7, thus greatly improving the winding effect and quality of the device. When the winding is completed, the operator can first turn off the winding motor 5 and the second motor 14 through the controller 20, and then start the first motor 8, so that the first motor 8 drives the lead screw 9 to rotate. When the lead screw 9 rotates, it will drive the lead screw nut 10 to move horizontally under the limiting action of the chute 11, so that the lead screw nut 10 can drive the movable plate 4 to slide along the chute 11. After the movable plate 4 moves to be separated from the winding roller 6, the operator can then remove the sand-taking sleeve 7 from the winding roller 6 along the guide groove 12. Similarly, a new sand-taking sleeve 7 can be quickly installed, so that the operator can more conveniently disassemble and assemble the sand-taking sleeve 7, and thus greatly improve the sand-taking efficiency of the device.

Claims

1. A yarn taking mechanism for a warp knitting machine, comprising an adjusting box (1), characterized in that: The top of the adjustment box (1) is movably connected with a mounting plate (2) through a reciprocating mechanism. One side of the top of the mounting plate (2) is fixedly connected with a fixed plate (3). The other side of the top of the mounting plate (2) is movably connected with a movable plate (4) through an adjustment mechanism. One side of the fixed plate (3) is fixedly connected with a winding motor (5). The output end of the winding motor (5) extends to the other side of the fixed plate (3) and is fixedly connected with a winding roller (6). A sand taking sleeve (7) is arranged on the outer surface of the winding roller (6) through a guiding component.

2. The yarn taking mechanism of a warp knitting machine according to claim 1, characterized in that: The adjustment mechanism includes a first motor (8) installed on one side of the mounting plate (2). The output end of the first motor (8) extends into the inner cavity of the mounting plate (2) and is fixedly connected with a lead screw (9). A lead screw nut (10) is movably connected to the outer surface of the lead screw (9). The top of the lead screw nut (10) extends above the mounting plate (2) through a chute (11) and is fixedly connected with the movable plate (4).

3. The yarn taking mechanism of a warp knitting machine according to claim 1, characterized in that: The reciprocating mechanism includes a second motor (14) installed on the outer surface of the adjustment box (1). The output end of the second motor (14) is fixedly connected with a rotating shaft (15). The other end of the rotating shaft (15) extends into the adjustment box (1) and is fixedly connected with a semi-gear disc (16). A reciprocating tooth plate (17) is meshed with the outer surface of the semi-gear disc (16). The top of the reciprocating tooth plate (17) is fixedly connected with a connecting plate (18). The top of the connecting plate (18) extends above the adjustment box (1) through an adjustment groove (19) and is fixedly connected with the mounting plate (2).

4. The yarn taking mechanism of a warp knitting machine according to claim 1, characterized in that: The guiding component includes guiding grooves (12) opened on the upper and lower sides of the winding roller (6) and guiding plates (13) installed on both sides of the inner wall of the sand taking sleeve (7). The size and shape of the guiding grooves (12) are adapted to those of the guiding plates (13).

5. The yarn taking mechanism of a warp knitting machine according to claim 1, characterized in that: A circular hole is opened in the movable plate (4), and the inner diameter of the circular hole is adapted to the outer diameter of the winding roller (6).

6. The yarn taking mechanism of a warp knitting machine according to claim 4, characterized in that: The cross sections of the guiding grooves (12) and the guiding plates (13) are both trapezoidal, and the width of the groove opening of the guiding grooves (12) is smaller than the width of the groove bottom.

7. The yarn taking mechanism of a warp knitting machine according to claim 4, characterized in that: An anti-slip sleeve is arranged on the outer surface of the guiding plate (13), and anti-slip lines are opened on the outer surface of the anti-slip sleeve.

8. The yarn taking mechanism of a warp knitting machine according to claim 1, characterized in that: A controller (20) is fixedly connected to the outer surface of the adjustment box (1).

Citation Information

Patent Citations

  • Yarn taking mechanism of warp knitting machine

    CN108823782A