Novel tubular heat exchanger

Abstract

The utility model belongs to the technical field of tube type heat exchanger disassembly, and discloses a novel tube type heat exchanger which comprises a tube type heat exchanger body, a base is arranged on the lower portion of the outer side of the tube type heat exchanger body in an attached mode, a supporting frame is rotationally arranged on the left side of the top end of the base, and a jacking assembly is further arranged on the right side of the base. The jacking assembly comprises a side frame rotationally arranged in the base, a supporting frame is rotationally arranged at the top end of the side frame, a hydraulic pusher is fixedly arranged at the top end of the supporting frame, and the tail end of the hydraulic pusher abuts against the tubular heat exchanger. When a tubular heat exchanger structure in the base is maintained, the hydraulic pusher can be controlled to control the side frame to deflect, the tubular heat exchanger located in the base is jacked up and enters the supporting frame on the left side of the top end of the base to be temporarily placed, the supporting frame is gradually pressed to deflect through gravity, and disassembly of the tubular heat exchanger is completed; therefore, finer maintenance is facilitated, and operation is more convenient.

Description

Technical Field

[0001] The utility model belongs to the technical field of disassembly of shell and tube heat exchangers, in particular to a novel shell and tube heat exchanger. Background Art

[0002] The shell-and-tube heat exchanger is the most widely used type of heat exchanger in chemical and alcohol production. During heat exchange, one fluid enters through the connecting pipe of the head, flows through the tube, and flows out from the outlet pipe at the other end of the head. This is called the tube side; the other fluid enters through the connecting pipe of the shell and flows out from another connecting pipe on the shell. This is called the shell side. The tube-and-tube heat exchanger needs to be supported by a base and is difficult to disassemble.

[0003] At the same time, the application number CN202322655686.5 is a shell and tube heat exchanger, "including a base and a heat exchanger body, the bottom end of the base is provided with a first groove and a second groove, a through hole is provided between the first groove and the second groove, and two round rods are fixed to each other and are provided with a support plate, the bottom end of the support plate is equipped with two rollers, the top end of the two support rods is fixed with two support rods and connected to the drive rod through a first connecting block, the top ends of the two support rods are provided with a third groove, the bottom end of the round rod is connected to the third groove by a first spring; the side wall of the second groove is connected to a first screw by a bearing, the other end of the first screw is fixedly connected to the second screw by a block, and both are connected to a coil, and the bottom end of the coil is connected to the other end of the drive rod through a second connecting block."

[0004] During use, the base structure of existing shell-and-tube heat exchangers is directly welded or fixed to the outside of the shell-and-tube heat exchanger with screws. Since the tube-and-tube heat exchanger structure requires regular maintenance and internal cleaning, the base structure cannot be moved and is not convenient to disassemble, which makes the maintenance, installation and disassembly of the tube-and-tube heat exchanger difficult.

[0005] Therefore, a new shell and tube heat exchanger is proposed to solve the above problems. Utility Model Content

[0006] In order to solve the problems raised in the above background technology, the present invention provides a new shell and tube heat exchanger, which has the advantages of being able to quickly replace the tube heat exchanger through the cooperation of the side frame and the support frame, thereby reducing the difficulty of maintenance and installation.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a novel shell-and-tube heat exchanger, comprising a tubular heat exchanger, wherein a base is provided on the lower side of the outer side of the tubular heat exchanger, a receiving frame is provided on the left side of the top end of the base for rotation, and a jacking assembly is further provided on the right side of the base;

[0008] The jacking assembly includes a side frame rotatably arranged inside the base, a support frame rotatably arranged at the top end of the side frame, a hydraulic pusher fixedly arranged at the top end of the support frame, and the end of the hydraulic pusher abuts against the tubular heat exchanger.

[0009] Preferably, a fixed shaft is rotatably arranged outside the support frame, and the fixed shaft is fixedly arranged with the base.

[0010] Preferably, a buffer seat is fixedly arranged at the bottom end of the side frame, and the buffer seat fits with the base. A first spring is sleeved outside the buffer seat, and the first spring is located between the side frame and the buffer seat.

[0011] Preferably, a transmission shaft is rotatably arranged at the bottom end of the receiving frame, and the other end of the transmission shaft is rotatably arranged with a slider, and the slider is slidably arranged with the base.

[0012] Preferably, a horizontal shaft penetrates through the slider, and the horizontal shaft is fixedly arranged with the base. A second spring is sleeved outside the horizontal shaft, and the second spring is located between the base and the slider.

[0013] Preferably, a baffle is slidably arranged through the top end inside the receiving frame. A third spring is fixedly arranged at the bottom end of the baffle, and the other end of the third spring abuts against the support frame.

[0014] Preferably, a pulling block is fixedly arranged on the left side of the baffle, and the pulling block is slidably arranged with the receiving frame. A pulley is rotatably arranged at the top end of the baffle.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. Through the support frame and the side frame structure in the jacking assembly of the present utility model, when repairing the tubular heat exchanger structure inside the base, the hydraulic pusher can be controlled to deflect the side frame, jack up the tubular heat exchanger located inside the base, and temporarily place it on the support frame on the left side of the top end of the base. Then, the support frame is gradually deflected by the gravity, completing the disassembly of the tubular heat exchanger, which is convenient for more delicate maintenance and the operation is more convenient.

[0017] 2. Through the transmission shaft, slider, second spring and baffle structure of the present utility model, the receiving frame can be controlled to deflect slowly, avoiding the situation that the support frame drops rapidly due to excessive gravity. At the same time, the buffering effect of multiple springs is better, playing a role in stabilizing and protecting the tubular heat exchanger. Description of the Drawings

[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 It is a schematic diagram of the installation structure of the jacking assembly of the present utility model;

[0020] Figure 3 Schematic diagram of the installation structure of the side frame of the present utility model;

[0021] Figure 4 Schematic diagram of the installation structure of the slider of the present utility model;

[0022] Figure 5 Schematic diagram of the installation structure of the baffle of the present utility model.

[0023] In the figure: 1, tubular heat exchanger; 2, base; 3, receiving frame;

[0024] 4, jacking assembly; 41, side frame; 42, fixed shaft; 43, support frame; 44, hydraulic pusher; 45, buffer seat; 46, first spring;

[0025] 5, transmission shaft; 6, slider; 7, horizontal shaft; 8, second spring; 9, baffle; 10, pulley; 11, third spring; 12, pulling block. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] As Figures 1 to 5 shown, the present utility model provides a new type of shell-and-tube heat exchanger, including a tubular heat exchanger 1. A base 2 is attached and arranged below the outer side of the tubular heat exchanger 1. A receiving frame 3 is rotatably arranged on the left side of the top end of the base 2. The base 2 cooperates with the receiving frame 3 to support and limit the tubular heat exchanger 1. A jacking assembly 4 is further included on the right side of the base 2;

[0028] The jacking assembly 4 includes a side frame 41 rotatably arranged inside the base 2. A support frame 43 is rotatably arranged at the top end of the side frame 41. A hydraulic pusher 44 is fixedly arranged at the top end of the support frame 43, and the end of the hydraulic pusher 44 abuts against the tubular heat exchanger 1. The side frame 41 in the structure of the jacking assembly 4 that can rotate inside the base 2 can be pushed by the hydraulic pusher 44 to control the deflection of the side frame 41 and simultaneously push the tubular heat exchanger 1.

[0029] Specifically, a fixed shaft 42 is rotatably arranged on the outer side of the support frame 43, and the fixed shaft 42 is fixedly arranged with the base 2. The structure of the fixed shaft 42 can connect and support the support frame 43, keep the support frame 43 stable, support the hydraulic pusher 44, and push the tubular heat exchanger 1.

[0030] Furthermore, a buffer seat 45 is fixedly arranged at the bottom end of the side frame 41, and the buffer seat 45 is in contact with the base 2. A first spring 46 is sleeved outside the buffer seat 45, and the first spring 46 is located between the side frame 41 and the buffer seat 45. The first spring 46 and the buffer seat 45 are at the bottom of the side frame 41, and buffering is carried out between the side frame 41 and the base 2.

[0031] Furthermore, a transmission shaft 5 is rotatably arranged at the bottom end of the receiving frame 3, and the other end of the transmission shaft 5 is rotatably provided with a slider 6, and the slider 6 is slidably arranged with the base 2. After the receiving frame 3 is subjected to gravity, it can push the transmission shaft 5 to push the slider 6 to slide inside the base 2.

[0032] It should be noted that a horizontal shaft 7 penetrates through the slider 6, and the horizontal shaft 7 is fixedly arranged with the base 2. A second spring 8 is sleeved outside the horizontal shaft 7, and the second spring 8 is located between the base 2 and the slider 6. The slider 6 slides outside the horizontal shaft 7, squeezing the second spring 8 to deform, achieving a buffering and pushing effect on the slider 6.

[0033] It should be noted that a baffle 9 is slidably arranged through the top end inside the receiving frame 3. A third spring 11 is fixedly arranged at the bottom end of the baffle 9, and the other end of the third spring 11 abuts against the receiving frame 3. The baffle 9 is connected to the inside of the receiving frame 3 through the third spring 11.

[0034] It should be introduced that a pulling block 12 is fixedly arranged on the left side of the baffle 9, and the pulling block 12 is slidably arranged with the receiving frame 3. A pulley 10 is rotatably arranged at the top end of the baffle 9. Pulling the pulling block 12 can control the opening or closing of the baffle 9. Removing the tubular heat exchanger 1, the pulley 10 structure contacts the tubular heat exchanger 1, achieving a buffering contact effect.

[0035] Among them, the tubular heat exchanger 1 and the hydraulic pusher 44 are prior arts and will not be elaborated; at the same time, the present utility model also includes a power supply, a controller, a switch, etc., which are not the main technical points of this patent and will not be elaborated.

[0036] Working principle and process:

[0037] When the staff installs the tubular heat exchanger 1 inside the base 2, the receiving frame 3 can be rotated to control its rotation on the base 2 to a position close to the ground. Then, the tubular heat exchanger 1 is pushed along the receiving frame 3 to the upper part, so that it can be more conveniently pushed into the inside of the base 2. Press the side frame 41 in the jacking component 4 inside the base 2 to rotate, and press the side frame 41 tightly into the inside of the base 2. The compression deformation of the buffer seat 45 and the outer spring 46 can be used to buffer and support the tubular heat exchanger 1 when it is placed inside the base 2 to keep it stable, and then the assembly is completed and the normal heat exchange operation can be carried out. During the use process, when the tubular heat exchanger 1 is damaged or leaks, the hydraulic pusher 44 on the support frame 43 in the jacking component 4 can be controlled to work. The support frame 43 can be positioned by the outer fixed shaft 42 to support the hydraulic pusher 44, and the tubular heat exchanger 1 can be pushed to move from inside the base 2. The rotation of the side frame 41 can be controlled, and with the elastic push provided by the spring 46, the tubular heat exchanger 1 can be pushed and jacked out from inside the base 2, and the tubular heat exchanger 1 can be jacked up to the position of the receiving frame 3. The receiving frame 3 is affected by gravity and starts to rotate, driving the transmission shaft 5 at the bottom of the receiving frame 3 to rotate, which can drive the slider 6 to slide outside the cross shaft 7 and squeeze the spring 8 outside the cross shaft 7 for buffering to protect the receiving frame 3. The receiving frame 3 supports the tubular heat exchanger 1 through the baffle 9 inside the top end, and the receiving frame 3 is rotated until it reaches the maintenance device, and the tubular heat exchanger 1 above is pushed onto the maintenance machine tool for maintenance. The baffle 9 can be controlled to be retracted or opened by pulling the pull block 12 to form a positioning structure in different states, and with the pulley 10 structure, the movement of the tubular heat exchanger 1 can be protected to reduce friction.

[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel shell-and-tube heat exchanger, comprising a shell-and-tube heat exchanger (1), characterized in that: A base (2) is attached to the lower side of the outer side of the tubular heat exchanger (1). A receiving frame (3) is rotatably provided on the left side of the top end of the base (2). The right side of the base (2) further includes a jacking component (4). The jacking component (4) includes a side frame (41) rotatably provided inside the base (2). A support frame (43) is rotatably provided at the top end of the side frame (41). A hydraulic pusher (44) is fixedly provided at the top end of the support frame (43), and the end of the hydraulic pusher (44) abuts against the tubular heat exchanger (1).

2. A novel shell-and-tube heat exchanger according to claim 1, characterized in that: A fixed shaft (42) is rotatably provided on the outer side of the support frame (43), and the fixed shaft (42) is fixedly provided with the base (2).

3. A novel shell-and-tube heat exchanger according to claim 1, characterized in that: A buffer seat (45) is fixedly provided at the bottom end of the side frame (41), and the buffer seat (45) is attached to the base (2). A first spring (46) is sleeved on the outer side of the buffer seat (45), and the first spring (46) is located between the side frame (41) and the buffer seat (45).

4. A novel shell-and-tube heat exchanger according to claim 1, characterized in that: A transmission shaft (5) is rotatably provided at the bottom end of the receiving frame (3). The other end of the transmission shaft (5) is rotatably provided with a slider (6), and the slider (6) is slidably provided with the base (2).

5. A novel shell-and-tube heat exchanger according to claim 4, characterized in that: A horizontal shaft (7) penetrates through the slider (6), and the horizontal shaft (7) is fixedly provided with the base (2). A second spring (8) is sleeved on the outer side of the horizontal shaft (7), and the second spring (8) is located between the base (2) and the slider (6).

6. A novel shell-and-tube heat exchanger according to claim 1, characterized in that: A baffle (9) is slidably provided through the top end inside the receiving frame (3). A third spring (11) is fixedly provided at the bottom end of the baffle (9), and the other end of the third spring (11) abuts against the receiving frame (3).

7. A novel shell-and-tube heat exchanger according to claim 6, characterized in that: The left side of the baffle (9) is fixedly provided with a pulling block (12), and the pulling block (12) is slidably provided with the receiving frame (3). A pulley (10) is rotatably provided at the top end of the baffle (9).

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