Climbing erection operation practical operation examination station
By designing integrated practical examination stations, including station frames, labor protection supplies storage and parts storage devices, the safety and operationality of traditional double-row floor-standing scaffolding examination sites has been solved, and a safe and efficient operating environment and skill training has been achieved.
Patent Information
- Application Number
- CN202421738456.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The traditional double-row floor-standing scaffolding examination site lacks operability and authenticity, and cannot effectively cultivate the comprehensive safety qualities of the operators, and practice is out of touch with theory.
Design a practical examination station including a station frame, labor protection supplies storage device, component storage device and wall structure, integrate safety facilities and provide a safe and efficient operating environment.
Through integrated design, the safety and efficiency of elevated installation operations have been improved, and multiple skills that meet national standards have been cultivated, which have reduced safety hazards and irregular management problems.
Smart Images
Figure CN223167173U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of teaching equipment, and more specifically, to a practical examination workstation for high-altitude erection operations. Background Art
[0002] The background technology of high-altitude erection involves many fields such as construction, maintenance, and inspection. Its core lies in providing workers with a safe and stable working environment by building temporary or permanent high-altitude working platforms to complete high-altitude work tasks. Double-row ground scaffolding involves a large number of people and has high risks, such as falling, being hit by objects, electric shock, etc. Therefore, the primary concern of high-altitude erection technology is the safety of workers. Among traditional double-row ground scaffolding, the common double-row ground scaffolding may only be built in a few simple steps or just a virtual construction in consideration of the test time. It lacks operability and authenticity and cannot well cultivate and improve the comprehensive safety quality of workers. The disconnection between practice and theory is not conducive to candidates entering the real workplace to work. Utility Model Content
[0003] In order to solve the above technical deficiencies, the utility model provides a practical examination station for high-altitude erection operations, which can make double-row ground-mounted coupler scaffolding safer and more efficient, and can cultivate operators with multi-faceted skills that meet national standard requirements.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions: a practical examination workstation for high-altitude erection operations, comprising a workstation frame, an opening being provided on the workstation frame, a storage device for storing labor protection supplies being provided in the workstation frame near the opening, a parts storage device being provided next to the storage device, and a wall structure being provided on the opposite side of the parts storage device.
[0005] The utility model integrates a labor protection equipment storage device, a wall safety facility, and provides a parts placement device, so that the double-row ground-mounted fastener scaffold is safer and more efficient, and can cultivate operators with various skills that meet national standards.
[0006] Preferably, the workstation frame is a frame structure with a space of 4m*4m*4m, which is built by several aluminum profiles. Several perforated panels are provided on the frame structure to form a semi-enclosed workstation frame. The overall structure of the workstation frame is easy to disassemble and assemble.
[0007] Preferably, the storage device is a double-door tool cabinet located at the lower right corner of the workstation frame entrance. The storage device is a 180cm high * 80cm wide * 39cm deep open-door tool cabinet for storing various labor protection supplies.
[0008] The parts storage unit is preferably located to the right of the workstation frame's entrance opening. It comprises a rectangular open base with a mounting plate attached to it, which in turn is equipped with several supporting structures. The parts storage unit consists of two frames measuring 120cm long, 50cm wide, and 120cm high. Steel pipes, skids, and other tools can be placed on the material storage rack module.
[0009] Preferably, the support structure is divided into three layers. The top layer is provided with a plurality of first L-shaped support frames at the same height. The middle layer is provided with a second L-shaped support frame at the same height. The second L-shaped support frames are provided with a first dividing rod. The bottom layer is provided with a plurality of second dividing rods on the top of the base sidewall. The parts storage device can be used to store steel pipes, fasteners, bases, skids, scaffolding boards and other items used in scaffolding. For easy access, the storage device is divided into four layers based on the length of the steel pipes and the shape and structure of other parts. The bottom layer stores heavy and loose items such as toeboards and scaffolding boards. The remaining steel pipes are placed in the middle and upper layers according to their length.
[0010] Preferably, the wall structure includes a bottom platform, on which are mounted wall components and several short steel pipes. Located in the upper right corner of the workstation frame, the wall structure is a sturdy and reliable structure that can adapt to the needs of modern high-altitude erection operations, providing safe and secure support for operators while also providing support for the scaffolding.
[0011] Preferably, the wall assembly includes a plurality of vertical walls, with transverse walls provided between adjacent vertical walls, and the short steel pipes are provided on the bottom platform and the transverse walls.
[0012] Preferably, a warning strip is provided between the wall structure and the parts storage device. The operator sets up a warning zone to separate the parts storage device from the wall structure to prevent other interference and serve as a warning to non-staff members.
[0013] Compared with the prior art, the beneficial effects of the present invention are: (1) Comprehensively designed utility model examination station: The present invention provides a utility model training examination station with comprehensive consideration, including a station frame, a labor protection equipment storage device, a parts placement area, a wall and other components, providing a safe and efficient operating environment for high-altitude erection training; (2) Stable wall structure: The present invention designs a firm and reliable wall structure that can adapt to the needs of current high-altitude erection operation scenarios, provide safe and firm support for operators, and provide support for scaffolding at the same time; (3) Integrated safety storage device: The present invention integrates labor protection equipment storage device and parts storage device safety equipment, solves the safety hazards and irregular management problems existing in traditional examinations, and ensures the safety and health of high-altitude erection operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is an axonometric view of a training station of the present utility model.
[0015] Figure 2 is a top view of a training station of the present utility model.
[0016] Figure 3 is an axonometric view of a component storage device of the present utility model.
[0017] Figure 4 is a side view of a component storage device of the present utility model.
[0018] Figure 5 is an axonometric view of a wall structure of the present utility model;
[0019] In the figure: working station frame 100; opening 101; perforated board 102; acrylic board 103; forward working station frame 104; storage device 200; component storage device 300; base 301; partition board 302; mounting plate 303; first L-shaped structure support frame 304; second L-shaped structure support frame 305; first partition rod 306; second partition rod 307; first sliding groove 308; first sliding block 309; first telescopic spring 310; first auxiliary cover plate 311; second sliding groove 313; second sliding block 314; second telescopic spring 315; second auxiliary cover plate 316; third sliding groove 317; third sliding block 318; third telescopic spring 319; third auxiliary cover plate 320; wall structure 400; warning tape 500; bottom platform 401; short steel pipe 402; vertical wall 403; horizontal wall 404. Detailed implementation manners
[0020] The technical solutions of the present utility model will be further specifically described below through specific embodiments in conjunction with the accompanying drawings:
[0021] Embodiment 1: An actual operation examination working station for erection work (see Figure 1 , Figure 2 , Figure 3 and Figure 5 ), including a working station frame 100, an opening 101 is provided on the working station frame, a storage device 200 for storing labor protection articles is provided inside the working station frame 100 near the opening 101, a component storage device 300 is provided beside the storage device 200, a wall structure 400 is provided on the opposite side of the component storage device 300, and a warning tape 500 is provided between the wall structure 400 and the component storage device 300. By integrating a labor protection article storage device, wall safety facilities, and providing a component placement device, the double-row drop-bottom fastener scaffold is made safer and more efficient, and can cultivate operators with multi-faceted skills meeting national standard requirements.
[0022] The working station frame 100 is a frame with a space of 4m * 4m * 4m built by several aluminum profiles of 4040 specification. There is a vertical aluminum profile at each corner of the aluminum profile. There are three vertical wire aluminum profiles at equal intervals between the vertical aluminum profiles. There is a horizontal long aluminum profile at the top and bottom of the vertical aluminum profiles on the same side. There is a horizontal short aluminum profile in the middle of the adjacent vertical aluminum profiles on the same side. There are 30 pegboards 102 on the working station frame. The pegboards 102 are respectively arranged in the frame intervals formed by the horizontal long aluminum profiles and the horizontal short aluminum profiles. A "waistline" of an acrylic board 103 with a length of 3m and a width of 20cm is fixed at the connection between the upper and lower pegboards to display additional information content, such as company information, warning messages, etc.
[0023] Compared with traditional steel bars and iron pipes, the aluminum profile has a light weight, which is convenient for great expandability and assembly and disassembly. The frame structure combines 30 pegboards to form a semi-closed working station frame 100 as a whole. Compared with traditional examination sites, it excludes the possibility of external environment interfering with the examination and enhances the practicability. The forward working station frame 104, on the left side of the forward working station frame 104 is the door of the working station opening 101. There is a gap of 1m * 2m left at the opening 101 of the door. Operators enter the working station from here to carry out the safe operation of erecting high-altitude scaffolds. The forward working station frame 104, directly above the working station frame 100, builds a door head with a height of 20cm and a length of 2m by 4040 aluminum profile square pipes and acrylic boards. This part is used to display the working station information.
[0024] The storage device 200 is a double-door tool cabinet, which is located at the lower right corner of the opening 101 of the working station frame 100 when entering the door. The storage device 200 is a double-door tool cabinet with a height of 180cm * a width of 80cm * a depth of 39cm, which is used to store various labor protection articles, including safety helmets, safety belts, anti-slip shoes to meet the selection and wearing examinations of the labor protection articles in subject one. It also includes the labor protection articles used for interference in the examination site configuration standard, such as blue cloth work caps, slippers and cloth shoes, etc. Compared with traditional examination sites, this device classifies and stores various labor protection articles, including various interference articles, with appropriate dimensions, which is conducive to management and quick access. The practical operation tools include torque wrenches, binding wires, wrenches, and tape measures. During the process of building and dismantling the scaffolding, the practical operators need to use wrenches to tighten the fasteners to stabilize the scaffolding. According to the standard regulations, the bottom bar of the scaffolding should not exceed 20cm from the ground, and a tape measure is needed. Binding wires are used to fix the toe boards and safety nets, etc.
[0025] There are two groups of parts storage devices 300, which are arranged on the same horizontal line and are located on the right side of the entrance opening of the work station frame 100. They can be used to store items such as steel pipes, fasteners, bases, pads, scaffolding boards, etc. for building scaffolding. In order to facilitate access, the parts storage device 300 is divided into 4 layers according to the length of the steel pipes and the shape and structure of other parts. The bottom layer stores heavy and scattered items such as footboards and scaffolding boards, and the remaining steel pipes are placed in the middle and upper layers according to their length. Further details of the parts storage device in the work station frame are introduced in detail. The parts storage device 300 is composed of two frame structures with a length of 120 cm, a width of 50 cm, and a height of 120 cm. Tools such as steel pipes and pads can be placed on the material storage rack module. Compared with ordinary examination venues, the design of the parts storage device 300 is based on the length, weight, shape, etc. of various parts, and the layout is reasonable and orderly, which improves safety and work efficiency.
[0026] The wall structure 400 is a wall structure with a length of 250cm, a width of 155cm and a height of 250cm. It is composed of sheet metal parts and is easy to assemble and move. It is located at the upper right corner of the workstation frame 100. Designed according to practical needs, the entire wall structure 400 includes a bottom platform, a column, and 4 short steel pipes. To ensure overall stability, the bottom is 250cm long, 155cm wide and 9cm high, and is composed of 80mm square tubes and 3mm patterned steel to ensure overall stability. The column is 250cm long, 25cm wide and 241cm high, and is composed of 40mm square tubes. Four 44mm round tubes are used to fix the wall parts. According to the optimized equipment layout of the utility model, the operator builds the scaffolding on the wall. The wall serves as a fixed point to facilitate the construction and adjustment of the scaffolding, enhance the safety and stability of the operation process, and improve the efficiency of the operation, ensuring safety, efficiency and compliance with examination specifications.
[0027] The details of the wall structure are further introduced in detail. The wall structure 400 includes a bottom platform 401, on which a wall assembly and several short steel pipes 402 are provided. The wall structure 400 is located in the upper right corner of the workstation frame 100. The sturdy and reliable wall structure 400 can adapt to the needs of current high-altitude erection operation scenarios, provide safe and firm support for operators, and provide support for scaffolding. The wall assembly includes three vertical walls 403, and a group of horizontal walls 404 are provided between adjacent vertical walls 403. The horizontal walls 404 are arranged at the upper side, and the short steel pipes 402 are arranged on the bottom platform 401 and the horizontal walls 403.
[0028] A warning tape 500 is provided between the wall structure 400 and the component storage device 300. The operator sets up a warning area to separate the component storage device from the wall structure, preventing other interferences and serving as a warning to non-staff members.
[0029] The embodiments and advantages of the present utility model are as follows:
[0030] Firstly, the utility model adopts a comprehensively designed training and examination work station, which includes multiple components such as a work station frame, a labor protection article storage device, and a component storage device. This comprehensive design effectively solves the problems existing in traditional scaffold erection training, such as poor safety and simple operation. By building the work station frame, a semi-closed space of 4m x 4m x 4m is created, excluding the interference of the external environment on the training, and improving the practicability and efficiency. The setting of the labor protection article storage device helps the operator store labor protection articles in a standardized manner, reducing the possibility of loss and damage, and ensuring the safety of the operator.
[0031] In addition, the addition of the wall structure effectively reduces the possibility of scaffold tipping and operator falling during the process of scaffold erection and dismantling, improving the safety and stability of the training environment. This wall is made of sheet metal parts and is convenient for assembly; the operator builds the scaffold on the wall for real operation, and the operation process is more standardized and safe; the connection between the scaffold and the wall can increase the stability of the entire scaffold system, enhancing the safety and stability of the operation.
[0032] Generally speaking, the present utility model effectively solves many problems existing in the traditional scaffold erection training platform, improves the training effect and safety, and has important significance for cultivating welding technicians meeting the national standard requirements.
[0033] Beneficial effects: (1) The comprehensively designed utility model examination work station: The present utility model provides a comprehensively considered utility model training and examination work station, including multiple components such as a work station frame, a labor protection article storage device, a component placement area, and a wall, providing a safe and efficient operation environment for scaffold erection training. (2) The stable wall structure: The present utility model designs a firm and reliable wall structure, which can meet the requirements of the current scaffold erection operation scenario, providing a safe and firm support for the operator and also providing support for the scaffold. (3) The integrated safety storage device: The present utility model integrates safety devices such as a labor protection article storage device and a component storage device, solving the safety hazards and non-standard management problems existing in traditional examinations, and ensuring the safety and health of scaffold erection operators.
[0034] Embodiment 2:
[0035] See Appendix Figure 1 AppendixFigure 2 , attached Figure 3 , this embodiment further defines the component storage device 300 on the basis of Embodiment 1. The component storage device 300 includes a rectangular open base 301. A partition plate 302 is provided inside the base 301. The partition plate 302 divides the cavity inside the base 301 into two storage cavities with equal space. An installation plate 303 is provided on the base 301, and a number of support structures are provided on the installation plate 303. The support structures are divided into three layers. At the same height of the uppermost layer, three first L-shaped structure support frames 304 with upward openings are provided. At the same height of the middle layer, three second L-shaped structure support frames 305 with upward openings are provided. A first partition rod 306 is provided on the second L-shaped structure support frame 305 to form two placement slots. At the top of the side walls of each base in the lowermost layer, three equally spaced second partition rods 307 are provided, and the second partition rods 307 divide it into three spaced placement slots.
[0036] Embodiment 3:
[0037] See attached Figure 1 , attached Figure 2 , attached Figure 4 , this embodiment further defines the component storage device 300 on the basis of Embodiment 1. The component storage device 300 includes a rectangular open base 301. A partition plate 302 is provided inside the base 301. The partition plate 302 divides the cavity inside the base 301 into two storage cavities with equal space. An installation plate 303 is provided on the base 301, and a number of support structures are provided on the installation plate 303. The support structures are divided into three layers. At the same height of the uppermost layer, three first L-shaped structure support frames 304 with upward openings are provided. At the same height of the middle layer, three second L-shaped structure support frames 305 with upward openings are provided. A first partition rod 306 is provided on the second L-shaped structure support frame 305 to form two placement slots. At the top of the side walls of each base in the lowermost layer, three equally spaced second partition rods 307 are provided, and the second partition rods 307 divide it into three spaced placement slots.
[0038] Three sets of pressing mechanisms are provided on the installation plate. The first set of pressing mechanisms is located above the first L-shaped structure support frame 304. It includes a first chute 308 provided inside the installation plate 303. A first slider 309 is provided in the first chute 308. A first telescopic spring 310 is provided between the lower side of the first slider 309 and the bottom of the first chute 308. A first auxiliary cover plate 311 is provided on the front side of the first slider 309. An inner single groove opposite to the opening direction of the first L-shaped structure support frame 304 is provided in the first auxiliary cover plate 311. The lowermost side of the first chute 308 is higher than the uppermost layer position of the first L-shaped structure support frame 304.
[0039] The second set of the pressing mechanism is located above the second L-shaped structure support frame 305, and it includes a second chute 313 arranged in the mounting plate 303. A second slider 314 is arranged in the second chute 313. A second telescopic spring 315 is arranged between the lower side of the second slider 314 and the bottom of the second chute 313. A second auxiliary cover plate 316 is arranged on the front side of the second slider 314. Two consecutive grooves opposite to the opening direction of the second L-shaped structure support frame 305 are arranged in the second auxiliary cover plate 316. The lowermost side of the second chute 313 is higher than the uppermost layer position of the second L-shaped structure support frame 35.
[0040] The third set of the pressing mechanism is located above the second partition rod 307, and it includes a third chute 317 arranged in the mounting plate 303. A third slider 318 is arranged in the third chute 317. A third telescopic spring 319 is arranged between the lower side of the third slider 318 and the bottom of the third chute 317. A third auxiliary cover plate 320 is arranged on the front side of the third slider 318. Three consecutive grooves opposite to the opening direction of the second partition rod 307 are arranged in the third auxiliary cover plate 320. The lowermost side of the third chute 317 is higher than the uppermost layer position of the second partition rod 307.
[0041] The above-mentioned pressing mechanism can effectively press and fix parts such as steel pipes in the upper, middle and lower layers of the support structure respectively, preventing parts such as steel pipes inside from falling due to excessive quantity.
Claims
1. An actual operation examination work station for erection work at height, characterized in that, It includes a workstation frame with an opening. Inside the workstation frame near the opening, there is a storage device for labor protection supplies, and beside the storage device, there is a spare part storage device. On the opposite side of the spare part storage device, there is a wall structure.
2. The practical operation test station for erection work according to claim 1, wherein the station The frame is a frame structure with a space of 4m * 4m * 4m built by several aluminum profiles. There are several perforated boards on the frame structure, making the whole form a semi - enclosed workstation frame.
3. The practical operation test station for erection work as claimed in claim 1, wherein The storage device is a double - door tool cabinet, which is located at the lower right corner of the entrance opening of the workstation frame.
4. The practical examination station for erection work according to claim 1, wherein The spare part storage device is located on the right side of the entrance opening of the workstation frame. The spare part storage device includes a rectangular - opening - type base, and there is a mounting plate on the base, and several support structures are provided on the mounting plate.
5. A practical operation examination work station for erection work, according to any one of claims 1-4, characterized in that, The support structure is divided into three layers. At the same height of the top layer, there are several first L - shaped structure support frames. At the same height of the middle layer, there are second L - shaped structure support frames. There is a first partition rod on the second L - shaped structure support frames. At the top of the side wall of the base of the bottom layer, there are several second partition rods.
6. The practical operation test station for high-altitude erection work according to claim 1, characterized in that, The wall structure includes a bottom platform, and there are wall components and several short steel pipes on the bottom platform.
7. An actual operation examination work station for erection work at height according to claim 6, characterized in that, The wall components include several vertical walls, and there are horizontal walls between adjacent vertical walls. The short steel pipes are arranged on the bottom platform and the horizontal walls.
8. The practical operation test work station for erection work as claimed in claim 1, wherein, There is a warning tape between the wall structure and the spare part storage device.