Tool equipment suitable for rotor pressing rivet

Abstract

The utility model relates to the technical field of tools for rotor press riveting, and discloses tool equipment suitable for rotor press riveting, which comprises a processing table, and a mounting device is arranged above the processing table and comprises a positioning part. According to the tool equipment suitable for rotor press riveting, the rotating shaft, the fixing disc, the elastic clamping block, the mounting frame, the limiting rod, a second spring and an extrusion block are arranged, the elastic force of the second spring is utilized to enable the extrusion block to position a rotor shaft, the elastic clamping block is utilized to position the mounting frame, the rotor shaft is conveniently mounted on the mounting frame during press riveting, and during press riveting, the rotor shaft is prevented from being damaged. The operation safety of the device is improved; by arranging the U-shaped frame, the positioning rod, the third spring and the baffle plate, when in use, the iron core is arranged on the outer surface of the positioning rod in a sleeving manner, the iron core is positioned and riveted, the rotor shaft moves into the iron core, the positioning rod moves downwards, and after the iron core and the rotor shaft are taken down, the third spring extends to enable the positioning rod to reset upwards, so that the next iron core is convenient to install.

Description

Technical Field

[0001] The utility model relates to the technical field of tooling for rotor riveting, in particular to a tooling device suitable for rotor riveting. Background Technique

[0002] The motor rotor is assembled by an iron core and a rotor shaft. The inner wall of the iron core and the outer surface of the rotor shaft are in interference fit and need to be connected by a riveting machine.

[0003] The Chinese patent discloses a one-piece riveting and locking device for a generator rotor, with the publication number CN115995928A, which includes an upper riveting mechanism, a lower riveting mechanism, and a tooling plate. Among them: the upper riveting mechanism is arranged above the lower riveting mechanism, the tooling plate is arranged between the upper riveting mechanism and the lower riveting mechanism, and the generator rotor is placed on the tooling plate. The upper and lower claw poles of the generator rotor are simultaneously riveted by the upper riveting mechanism and the lower riveting mechanism respectively. The present invention can simultaneously rivet the upper and lower claw poles of the generator rotor, and there will be no riveting grooves inside the claw poles, making the assembly between the upper and lower claw poles and the rotor coil tighter. It can realize the one-piece riveting and locking of the generator rotor, increase the contact area between the rotor coil and the upper and lower claw poles, increase the magnetic flux, and improve the power generation efficiency; there is no need to rivet inside the claw poles, reducing the riveting process, which is beneficial to reducing production costs and improving actual production efficiency.

[0004] However, it still has the following disadvantages: The device uses the upper pressing head to press down the rotor shaft to connect the rotor shaft and the iron core, but the device does not position the rotor shaft. When installing the rotor shaft, manual feeding is required, and the operator needs to hold the rotor shaft vertically, resulting in low safety. For this reason, we propose a tooling device suitable for rotor riveting to solve this problem. Content of the Utility Model

[0005] The purpose of the utility model is to provide a tooling device suitable for rotor riveting to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A tooling device suitable for rotor riveting, including a processing table, a hydraulic rod is arranged above the processing table, a bracket is fixedly sleeved on the outer surface of the hydraulic rod, the bottom surface of the bracket is fixedly connected to the top surface of the processing table, an installation device is arranged above the processing table, and the installation device includes a positioning part;

[0007] The positioning part includes a U-shaped frame, a positioning rod, and a baffle. The top surface of the U-shaped frame is fixedly connected to the inner wall of the processing table. The bottom end of the positioning rod slides through the inner wall of the U-shaped frame and extends below the U-shaped frame. The baffle is fixedly sleeved on the outer surface of the positioning rod;

[0008] A placement part is arranged above the processing table;

[0009] The placement part includes a rotating shaft, a fixed disk, an elastic clamping block, a mounting frame, a limiting rod and an extrusion block. The fixed disk is fixedly sleeved on the outer surface of the rotating shaft. The bottom surface of the elastic clamping block is fixedly connected to the top surface of the fixed disk. A groove is formed on the outer surface of the mounting frame. The outer surface of the extrusion block is fixedly connected to the outer surface of the limiting rod. The outer surface of the limiting rod slidably penetrates through the inner wall of the mounting frame and extends to the outside of the mounting frame.

[0010] Further improvement lies in that a through hole is formed on the top surface of the processing table. The top end of the positioning rod penetrates through the through hole and extends above the processing table. The iron core is sleeved on the outer surface of the positioning rod. By providing the positioning rod, it is convenient to position the iron core.

[0011] Further improvement lies in that the positioning part further includes a third spring. The bottom end of the third spring is fixedly connected to the inner wall of the U-shaped frame. The top end of the third spring is fixedly connected to the bottom surface of the baffle. By providing the third spring and the baffle, the positioning rod can both position the iron core and does not interfere with the downward movement of the rotor shaft.

[0012] Further improvement lies in that the placement part further includes a second spring. The outer surface of the second spring is fixedly connected to the outer surface of the extrusion block. The other end of the second spring is fixedly connected to the inner wall of the mounting frame. By providing the second spring, the extrusion block, the mounting frame and the limiting rod, using the elastic force of the second spring, the extrusion block positions the rotor shaft.

[0013] Further improvement lies in that the bottom surface of the rotating shaft is fixedly connected to the top surface of the processing table. The mounting frame is rotatably sleeved on the outer surface of the top end of the rotating shaft through a bearing. By providing the rotating shaft, it is convenient for the mounting frame to rotate and convenient to timely move the next rotor shaft to the designated position.

[0014] Further improvement lies in that a clamping groove is formed on the bottom surface of the mounting frame. The outer surface of the top end of the elastic clamping block extends into the clamping groove and is clamped with the inner wall of the clamping groove. By providing the elastic clamping block and the fixed disk, it is convenient to position the mounting frame.

[0015] Further improvement lies in that a pressing plate is provided below the hydraulic rod. A sliding rod is fixedly connected to the top surface of the pressing plate. A sliding groove is formed on the bottom surface of the output rod of the hydraulic rod. The outer surface of the top end of the sliding rod extends into the output rod of the hydraulic rod and is slidably connected to the inner wall of the output rod of the hydraulic rod. A first spring is fixedly connected to the top surface of the sliding rod. The top end of the first spring is fixedly connected to the inner wall of the output rod of the hydraulic rod. By providing the first spring, the sliding rod and the pressing plate, when it is observed that the distance between the pressing plate and the output rod of the hydraulic rod is too close, stop the riveting in time to avoid mechanical accidents caused by the diameters of the iron core and the rotor shaft not matching.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows: For the tooling equipment applicable to rotor riveting, by setting a rotating shaft, a fixed disk, an elastic clamping block, a mounting bracket, a limiting rod, a second spring, and an extrusion block, the elastic force of the second spring is utilized to position the rotor shaft by the extrusion block, and the mounting bracket is positioned by the elastic clamping block, which facilitates the installation of the rotor shaft on the mounting bracket during riveting, improving the operation safety of the device during riveting; by setting a U-shaped frame, a positioning rod, a third spring, and a baffle, during use, the iron core is sleeved on the outer surface of the positioning rod to position the iron core. During riveting, as the rotor shaft moves into the iron core, the positioning rod moves downward. After removing the iron core and the rotor shaft, the third spring elongates to reset the positioning rod upward, facilitating the installation of the next iron core; by setting a hydraulic rod, a first spring, a sliding rod, and a pressing plate, controlling the hydraulic rod to elongate enables the pressing plate to squeeze the rotor shaft downward. When it is observed that the distance between the pressing plate and the output rod of the hydraulic rod is too close, stop riveting in a timely manner and check whether the diameters of the iron core and the rotor shaft meet the requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional structural schematic diagram of the installation device of the present utility model;

[0018] Figure 2 is Figure 1 an enlarged view of the structure at A in

[0019] Figure 3 is a partial structural sectional view of the present utility model;

[0020] Figure 4 is a three-dimensional structural sectional view of the positioning part of the present utility model;

[0021] Figure 5 is an exploded view of the partial structure of the placement part of the present utility model.

[0022] In the figure: 1 processing table, 3 support, 4 hydraulic rod, 5 installation device, 51 placement part, 52 positioning part, 511 rotating shaft, 512 fixed disk, 513 elastic clamping block, 514 mounting bracket, 515 limiting rod, 516 second spring, 517 extrusion block, 521 U-shaped frame, 522 positioning rod, 523 third spring, 524 baffle, 6 first spring, 7 sliding rod, 8 pressing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-5 For the tooling equipment applicable to rotor riveting, the present utility model provides a technical solution, which includes a processing table 1. Above the processing table 1, a hydraulic rod 4 is provided. A bracket 3 is fixedly sleeved on the outer surface of the hydraulic rod 4. The bottom surface of the bracket 3 is fixedly connected to the top surface of the processing table 1. Above the processing table 1, an installation device 5 is provided. Below the hydraulic rod 4, a pressing plate 8 is provided. The top surface of the pressing plate 8 is fixedly connected to a sliding rod 7. A chute is opened on the bottom surface of the output rod of the hydraulic rod 4. The top outer surface of the sliding rod 7 extends into the output rod of the hydraulic rod 4 and is slidably connected to the inner wall of the output rod of the hydraulic rod 4. The top surface of the sliding rod 7 is fixedly connected to a first spring 6. The top of the first spring 6 is fixedly connected to the inner wall of the output rod of the hydraulic rod 4. By setting the hydraulic rod 4, the first spring 6, the sliding rod 7 and the pressing plate 8, when the hydraulic rod 4 is controlled to extend, the pressing plate 8 presses down on the rotor shaft. When it is observed that the distance between the pressing plate 8 and the output rod of the hydraulic rod 4 is too close, stop the riveting in time and check whether the core diameter and the rotor shaft diameter meet the requirements;

[0025] The installation device 5 includes a positioning part 52;

[0026] The positioning part 52 includes a U-shaped frame 521, a positioning rod 522 and a baffle 524. The top surface of the U-shaped frame 521 is fixedly connected to the inner wall of the processing table 1. The bottom outer surface of the positioning rod 522 slidably penetrates the inner wall of the U-shaped frame 521 and extends below the U-shaped frame 521. The baffle 524 is fixedly sleeved on the outer surface of the positioning rod 522. The positioning part 52 further includes a third spring 523. The bottom end of the third spring 523 is fixedly connected to the inner wall of the U-shaped frame 521. The top of the third spring 523 is fixedly connected to the bottom surface of the baffle 524;

[0027] A through hole is opened on the top surface of the processing table 1. The top end of the positioning rod 522 penetrates the through hole and extends above the processing table 1. The core is sleeved on the outer surface of the positioning rod 522. By setting the U-shaped frame 521, the positioning rod 522, the third spring 523 and the baffle 524, during use, the core is sleeved on the outer surface of the positioning rod 522 to position the core. When riveting, as the rotor shaft moves into the core, the positioning rod 522 moves downward. After removing the core and the rotor shaft, the third spring 523 extends, causing the positioning rod 522 to reset upward, facilitating the installation of the next core;

[0028] Above the processing table 1, a placement part 51 is provided;

[0029] The placement part 51 includes a rotating shaft 511, a fixed disk 512, an elastic clamping block 513, a mounting bracket 514, a limiting rod 515 and an extrusion block 517. The fixed disk 512 is fixedly sleeved on the outer surface of the rotating shaft 511. The bottom surface of the elastic clamping block 513 is fixedly connected to the top surface of the fixed disk 512. A groove is formed on the outer surface of the mounting bracket 514. The outer surface of the extrusion block 517 is fixedly connected to the outer surface of the limiting rod 515. The outer surface of the limiting rod 515 slidably penetrates through the inner wall of the mounting bracket 514 and extends to the outside of the mounting bracket 514. The placement part 51 further includes a second spring 516;

[0030] The bottom surface of the rotating shaft 511 is fixedly connected to the top surface of the processing table 1. The mounting bracket 514 is rotatably sleeved on the outer surface of the top end of the rotating shaft 511 through a bearing. A clamping groove is formed on the bottom surface of the mounting bracket 514. The top outer surface of the elastic clamping block 513 extends into the clamping groove and is clamped with the inner wall of the clamping groove;

[0031] The outer surface of the second spring 516 is fixedly connected to the outer surface of the extrusion block 517. The other end of the second spring 516 is fixedly connected to the inner wall of the mounting bracket 514. By providing the rotating shaft 511, the fixed disk 512, the elastic clamping block 513, the mounting bracket 514, the limiting rod 515, the second spring 516 and the extrusion block 517, using the elastic force of the second spring 516, the extrusion block 517 positions the rotor shaft, and the elastic clamping block 513 positions the mounting bracket 514, which is convenient for installing the rotor shaft on the mounting bracket 514 during riveting, and improves the operation safety of the device during riveting.

[0032] During use, the iron core is sleeved on the outer surface of the positioning rod 522, the rotor shaft is placed on the mounting bracket 514, the mounting bracket 514 is rotated to move the rotor shaft above the iron core, the hydraulic rod 4 is controlled to extend, the output rod of the hydraulic rod 4 drives the sliding rod 7 and the pressing plate 8 to move downward to move the rotor shaft downward. When the bottom end of the rotor shaft moves into the iron core, the mounting bracket 514 is rotated to separate the rotor shaft on the iron core from the mounting bracket 514, and the hydraulic rod 4 is continuously controlled to extend until the riveting of the rotor shaft and the iron core is completed.

[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirits of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tooling device applicable to rotor riveting, comprising a processing table (1), characterized in that: Above the processing table (1), a hydraulic rod (4) is provided. A bracket (3) is fixedly sleeved on the outer surface of the hydraulic rod (4). The bottom surface of the bracket (3) is fixedly connected to the top surface of the processing table (1). Above the processing table (1), an installation device (5) is provided. The installation device (5) includes a positioning part (52); The positioning part (52) includes a U-shaped frame (521), a positioning rod (522) and a baffle (524). The top surface of the U-shaped frame (521) is fixedly connected to the inner wall of the processing table (1). The bottom end outer surface of the positioning rod (522) slidably penetrates through the inner wall of the U-shaped frame (521) and extends below the U-shaped frame (521). The baffle (524) is fixedly sleeved on the outer surface of the positioning rod (522); Above the processing table (1), a placing part (51) is provided; The placing part (51) includes a rotating shaft (511), a fixed disk (512), an elastic clamping block (513), a mounting frame (514), a limiting rod (515) and a pressing block (517). The fixed disk (512) is fixedly sleeved on the outer surface of the rotating shaft (511). The bottom surface of the elastic clamping block (513) is fixedly connected to the top surface of the fixed disk (512). A groove is formed on the outer surface of the mounting frame (514). The outer surface of the pressing block (517) is fixedly connected to the outer surface of the limiting rod (515). The outer surface of the limiting rod (515) slidably penetrates through the inner wall of the mounting frame (514) and extends to the outside of the mounting frame (514).

2. The tooling equipment applicable to rotor riveting according to claim 1, characterized in that: A through hole is formed on the top surface of the processing table (1). The top end of the positioning rod (522) penetrates through the through hole and extends above the processing table (1). The iron core is sleeved on the outer surface of the positioning rod (522).

3. The tooling equipment applicable to rotor riveting according to claim 2, characterized in that: The positioning part (52) further includes a third spring (523). The bottom end of the third spring (523) is fixedly connected to the inner wall of the U-shaped frame (521). The top end of the third spring (523) is fixedly connected to the bottom surface of the baffle (524).

4. The tooling equipment applicable to rotor riveting according to claim 1, characterized in that: The placing part (51) further includes a second spring (516). The outer surface of the second spring (516) is fixedly connected to the outer surface of the pressing block (517). The other end of the second spring (516) is fixedly connected to the inner wall of the mounting frame (514).

5. The tooling equipment applicable to rotor riveting according to claim 4, characterized in that: The bottom surface of the rotating shaft (511) is fixedly connected to the top surface of the processing table (1). The mounting frame (514) is rotatably sleeved on the outer surface of the top end of the rotating shaft (511) through a bearing.

6. The tooling equipment applicable to rotor riveting according to claim 4, characterized in that: A clamping groove is formed on the bottom surface of the mounting frame (514). The top end outer surface of the elastic clamping block (513) extends into the clamping groove and is clamped with the inner wall of the clamping groove.

7. The tooling equipment applicable to rotor riveting according to claim 1, characterized in that: Below the hydraulic rod (4), a pressing plate (8) is provided. The top surface of the pressing plate (8) is fixedly connected with a sliding rod (7). A sliding groove is formed on the bottom surface of the output rod of the hydraulic rod (4). The top end outer surface of the sliding rod (7) extends into the output rod of the hydraulic rod (4) and is slidably connected with the inner wall of the output rod of the hydraulic rod (4). The top surface of the sliding rod (7) is fixedly connected with a first spring (6). The top end of the first spring (6) is fixedly connected to the inner wall of the output rod of the hydraulic rod (4).

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