Ferric phosphate refining reaction kettle
By adopting a combination design of bearings, crossbars and limit plates in the iron phosphate refining reactor, as well as the combination of T-blocks and tension springs, the time-consuming and labor-intensive cleaning of the existing reactor is solved, and more efficient cleaning and stable support is achieved.
Patent Information
- Application Number
- CN202422350135.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The existing iron phosphate refining reactors need to be moved one by one when cleaning the internal modules, which is time-consuming and labor-intensive and unnecessary work burden.
The combination design of bearings, crossbars and limit plates allows the module to be arranged in an array on both sides of the support column and fixed by pins and limit cylinders, simplifying the cleaning process; combined with the design of T-blocks and tension springs, the module can be stable and easy to disassemble and assemble.
The cleaning process is simplified, the labor transfer burden is reduced, the cleaning efficiency is improved, and the module support is more stable.
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Figure CN223170892U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refining reaction, in particular to a reaction kettle for refining iron phosphate. Background Technique
[0002] Iron phosphate, also known as ferric phosphate and orthophosphoric acid iron, is an inorganic compound. The purpose of refining iron phosphate is to obtain high-quality iron phosphate products. A reaction kettle is a closed container and is also a device that realizes the functions of heating, evaporation, cooling and high-speed mixing required by the process. Reaction kettles are widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicine and food, etc. They are pressure vessels used to complete processes such as vulcanization, nitrification, hydrogenation, alkylation, polymerization, and condensation. A reaction kettle for refining iron phosphate is a reaction device for refining iron phosphate.
[0003] After retrieval (application number: 202420097689.3), it can be known that there is a reaction kettle for refining iron phosphate with dispersed feeding. Technical problem: In the existing reaction kettles for refining iron phosphate, raw materials are usually directly put into the reaction kettle. Due to the different pure materials, it is easy to cause the raw materials to agglomerate during the reaction, resulting in uneven reaction and affecting the product quality. Compared with the traditional reaction kettles for refining iron phosphate, the utility model includes a dispersion module, a reaction module, a filtration module, a waste liquid module, support columns and feet. The dispersion module is set to disperse and stir the materials evenly to avoid the materials sticking to each other and agglomerating. Feeding pipes with different apertures can separately put different materials to avoid different materials mixing and sticking to the pipe wall and causing blockage. The driving motor drives the cross-shaped stirring rod and the stirring blades to rotate to stir and mix different reaction materials evenly. The filtration module can filter out reaction-generated particles of different sizes.
[0004] In the process of realizing the utility model, the inventor found that the following problems in the prior art have not been solved: Although the device has a good refining reaction effect, its modules are stacked. If cleaning mechanisms such as its internal filtration components and crushing components, the upper molds need to be moved one by one, then cleaned, and then moved back. This method is time-consuming and laborious, and there is an unnecessary work burden, which urgently needs to be improved. Therefore, we propose a reaction kettle for refining iron phosphate. Content of the Utility Model
[0005] The purpose of the utility model is to provide a reaction kettle for refining iron phosphate, which solves the problems put forward in the background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A reaction kettle for refining iron phosphate, including a dispersion module, both sides of the bottom of the dispersion module are placed with bases, and support columns are fixedly installed on the tops of the bases;
[0007] The dispersion module is successively provided with a reaction module, a filtration module, and a waste liquid module from top to bottom, and sealing rings are fixedly installed at the bottoms of the reaction module, the filtration module, and the waste liquid module. One side of the reaction module is integrally formed with a heating module. A waste liquid pipe is communicated with the bottom of the waste liquid module, and a valve is installed on the waste liquid pipe;
[0008] Cross bars are fixedly installed on one side of the reaction module and the filtration module. The cross bars are rotatably connected to the supporting columns on the same side through bearings, and limiting cylinders are fixedly installed inside the cross bars;
[0009] A group of limiting plates are fixedly installed around the upper side of the supporting column close to the bearing. A plug pin is movably penetrated through the limiting plates, and the plug pin is clamped in the limiting cylinder on the same side;
[0010] Gantry frames are fixedly installed on the sides of the reaction module and the filtration module facing away from the cross bars. An insertion cylinder is placed on one side of the gantry frame, and the insertion cylinder is fixedly connected to the supporting column on the same side. By using components such as bearings, cross bars, and limiting plates in cooperation, during the use of the iron phosphate refining reactor, when it is necessary to clean the components in each module, the limiting of the reaction module and the filtration module can be cancelled. Due to the setting of the bearings, the two modules can be rotated by applying force, so that they are respectively arrayed on both sides of the supporting column, and the plug pin is penetrated through the limiting plate and the limiting cylinder. At this time, the dispersion module and the waste liquid module are on the upper and lower sides, and the reaction module and the filtration module are on both sides of the supporting column, which is convenient for personnel to clean and process. Compared with the existing method, the cleaning process is simplified, and the manual handling burden is avoided.
[0011] As an optional scheme of the technical solution of the present application, a T-shaped block is movably penetrated through the side wall of the gantry frame. A tension spring is sleeved outside the T-shaped block, and both ends of the tension spring are fixedly connected to the end of the T-shaped block and the gantry frame respectively. One end of the T-shaped block is inserted into the insertion cylinder. A pull ring is fixedly installed on one side of the T-shaped block close to the tension spring. By using components such as the T-shaped block and the insertion cylinder in cooperation, whenever the module is rotated back to its original position after cleaning, the T-shaped block can be moved by applying force. After the gantry frame is aligned with the insertion cylinder, the T-shaped block is released, and the tension spring drives the T-shaped block to be inserted into the insertion cylinder, which is used for the support and limitation of the other side of the module, so that the reaction proceeds more stably, and the limiting structure is easy to disassemble and adjust.
[0012] As an optional scheme of the technical solution of the present application, a reinforcing rib is fixedly installed at the connection between the supporting column and the base, and the reinforcing rib is of a triangular structure. Positioning holes are opened at the four corners of the base, which can improve the connection stiffness through the reinforcing rib to prevent tearing and breaking conditions, and at the same time, bolts can be penetrated through the positioning holes for the positioning of the kettle body.
[0013] As an alternative solution of the technical solution of the present application, a signboard is fixedly installed in the middle of the front wall of a group of the support columns, and the signboard is fixed by welding. The operator can be informed of the corresponding process through the signboard, and the advantages of the product can be introduced, which is convenient for introduction and promotion.
[0014] As an alternative solution of the technical solution of the present application, a driving motor is fixedly installed in the middle of the upper surface of the dispersion module, and a crushing rod is fixedly installed at the bottom of the transmission shaft of the driving motor. Feed pipes are communicated and arranged on both sides of the dispersion module close to the motor at the top, and end covers are sleeved on the feed pipes. The end covers can be opened to add various raw materials through the feed pipes, and at the same time, the end covers are used for dust and impurity prevention.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. For a ferric phosphate refining reactor of the present utility model, by providing bearings, cross bars and limit plates, during the use of the ferric phosphate refining reactor, when it is necessary to clean the components in each module, the limit of the reaction module and the filtration module can be cancelled. Due to the provision of the bearings, the two modules can be rotated by applying force, so that they are respectively arranged on both sides of the support columns in an array, and the insertion pins are passed through the limit plates and the limit cylinders. At this time, the dispersion module and the waste liquid module are located on the upper and lower sides, and the reaction module and the filtration module are located on both sides of the support columns, which is convenient for personnel to clean and process. Compared with the existing method, the cleaning process is simplified and the manual burden of moving is avoided.
[0017] 2. For a ferric phosphate refining reactor of the present utility model, by providing T-shaped blocks and insertion cylinders, whenever the module is rotated back to its original position after cleaning, the T-shaped blocks can be moved by applying force. After the gantry is aligned with the insertion cylinders, the T-shaped blocks are released, and the tension springs drive the T-shaped blocks to be inserted into the insertion cylinders, which is used for the support and limit on the other side of the module, so that the reaction proceeds more stably, and the limit structure is easy to disassemble, assemble and adjust. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, objects and advantages of the present utility model will become more obvious:
[0019] Figure 1 It is the overall front view structural schematic diagram of a ferric phosphate refining reactor of the present utility model;
[0020] Figure 2 It is the partial structural schematic diagram of the gantry of a ferric phosphate refining reactor of the present utility model;
[0021] Figure 3 It is the structural schematic diagram of part A of a ferric phosphate refining reactor of the present utility model.
[0022] In the figure: 1. Dispersion module; 11. Reaction module; 12. Heating module; 13. Filtration module; 14. Waste liquid module; 15. Waste liquid pipe; 2. Base; 21. Support column; 22. Reinforcing rib; 23. Insertion cylinder; 3. Gantry; 31. T-shaped block; 32. Pull ring; 33. Tension spring; 4. Cross bar; 41. Bearing; 42. Limiting cylinder; 5. Limiting plate; 51. Pin. Detailed implementation mode
[0023] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific implementation modes.
[0024] Please refer to Figures 1-3 , the present utility model provides a technical solution: a reaction kettle for extracting ferric phosphate, including a dispersion module 1. A driving motor is fixedly installed in the middle of the upper surface of the dispersion module 1, and a crushing rod is fixedly installed at the bottom of the transmission shaft of the driving motor. Feeding pipes are communicated on both sides of the top of the dispersion module 1 near the motor, and end covers are sleeved on the feeding pipes. The end covers can be opened to add various raw materials through the feeding pipes, and at the same time, the end covers are used for dust and impurity prevention. Base 2s are placed on both sides of the bottom of the dispersion module 1. Support columns 21 are fixedly installed on the top of the base 2. Reinforcing ribs 22 are fixedly installed at the connection between the support columns 21 and the base 2, and the reinforcing ribs 22 are triangular structures. Positioning holes are opened at the four corners of the base 2. The connection stiffness can be improved through the reinforcing ribs 22 to prevent tearing and breaking, and at the same time, the positioning holes can penetrate bolts for positioning the kettle body; a reaction module 11, a filtration module 13 and a waste liquid module 14 are sequentially arranged from top to bottom on the dispersion module 1, and sealing rings are fixedly installed at the bottoms of the reaction module 11, the filtration module 13 and the waste liquid module 14. A heating module 12 is integrally formed on one side of the reaction module 11. A waste liquid pipe 15 is communicated at the bottom of the waste liquid module 14, and a valve is installed on the waste liquid pipe 15; Cross bars 4 are fixedly installed on one side of the reaction module 11 and the filtration module 13. The cross bars 4 are rotatably connected to the support columns 21 on the same side through bearings 41. Limiting cylinders 42 are fixedly installed inside the cross bars 4; Limiting plates 5 are fixedly installed around the upper sides of a group of support columns 21 close to the bearings 41. Pins 51 are movably penetrated inside the limiting plates 5, and the pins 51 are clamped inside the limiting cylinders 42 on the same side. A signboard is fixedly installed in the middle of the front wall of a group of support columns 21, and the signboard is fixed by welding. The corresponding processes can be informed to the operators through the signboard, and the advantages of the product can be introduced, which is convenient for introduction and promotion; Gantries 3 are fixedly installed on the sides of the reaction module 11 and the filtration module 13 facing away from the cross bars 4. Insertion cylinders 23 are placed on one side of the gantries 3, and the insertion cylinders 23 are fixedly connected to the support columns 21 on the same side.
[0025] In this technical solution, components such as the bearing 41, the cross bar 4, and the limit plate 5 can be used in cooperation. During the use of the iron phosphate refining reactor, when it is necessary to clean the components in each module, the limits of the reaction module 11 and the filtration module 13 can be cancelled. Due to the setting of the bearing 41, the two modules can be rotated by applying force, so that they are respectively arranged on both sides of the support column 21 in an array, and the bolt 51 is passed through the limit plate 5 and the limit cylinder 42. At this time, the dispersion module 1 and the waste liquid module 14 are on the upper and lower sides, and the reaction module 11 and the filtration module 13 are on both sides of the support column 21, which is convenient for personnel to clean and process. Compared with the existing method, the cleaning process is simplified, and the manual handling burden is avoided.
[0026] In some technical solutions, a T-shaped block 31 is movably penetrated through the side wall of the gantry 3. A tension spring 33 is sleeved outside the T-shaped block 31, and both ends of the tension spring 33 are fixedly connected to the end of the T-shaped block 31 and the gantry 3 respectively. One end of the T-shaped block 31 is inserted into the insertion cylinder 23, and a pull ring 32 is fixedly installed on the side of the T-shaped block 31 close to the tension spring 33.
[0027] In this technical solution, components such as the T-shaped block 31 and the insertion cylinder 23 can be used in cooperation. Whenever the module is rotated back to its original position after cleaning, the T-shaped block 31 can be moved by applying force. After the gantry 3 is aligned with the insertion cylinder 23, the T-shaped block 31 is released, and the tension spring 33 drives the T-shaped block 31 to be inserted into the insertion cylinder 23, which is used for the support and limit of the other side of the module, so that the reaction proceeds more stably, and the limit structure is easy to disassemble, assemble and adjust.
[0028] Working principle: It should be noted that the present utility model is an iron phosphate refining reactor, and the components are all common standard parts or parts known to those skilled in the art. Its structure and principle can be known by those skilled in the art through technical manuals or through conventional test methods.
[0029] When an iron phosphate refining reactor is used, the refining reactor is carried to the iron phosphate processing area, and then various materials are added through the feed pipe. The materials are processed by the mold and discharged, which is used for the iron phosphate refining reaction;
[0030] By providing a bearing 41, a cross bar 4 and a limiting plate 5, during the use of the iron phosphate refining reactor, when it is necessary to clean the components in each module, the limitation of the reaction module 11 and the filtration module 13 can be cancelled. Due to the provision of the bearing 41, the two modules can be rotated by applying force, so that they are respectively arranged on both sides of the support column 21 in an array, and the pin 51 is passed through the limiting plate 5 and the limiting cylinder 42. At this time, the dispersion module 1 and the waste liquid module 14 are on the upper and lower sides, and the reaction module 11 and the filtration module 13 are on both sides of the support column 21, which is convenient for personnel to clean and process. Compared with the existing method, the cleaning process is simplified, and the manual handling burden is avoided. By providing a T-shaped block 31 and an insertion cylinder 23, whenever the module is rotated back to its original position after cleaning, the T-shaped block 31 can be moved by applying force. After the gantry 3 is aligned with the insertion cylinder 23, the T-shaped block 31 is released, and the tension spring 33 drives the T-shaped block 31 to be inserted into the insertion cylinder 23 for the support and limitation of the other side of the module, so that the reaction proceeds more stably, and the limiting structure is easy to disassemble, assemble and adjust.
Claims
1. A reaction kettle for extracting iron phosphate, characterized in that: It includes a dispersion module (1), with bases (2) placed on both sides of the bottom of the dispersion module (1), and support columns (21) fixedly installed on the tops of the bases (2); The dispersion module (1) is successively provided with a reaction module (11), a filtration module (13), and a waste liquid module (14) from top to bottom. Sealing rings are fixedly installed at the bottoms of the reaction module (11), the filtration module (13), and the waste liquid module (14). A heating module (12) is integrally formed on one side of the reaction module (11). A waste liquid pipe (15) is communicated at the bottom of the waste liquid module (14), and a valve is installed on the waste liquid pipe (15); Cross bars (4) are fixedly installed on one side of both the reaction module (11) and the filtration module (13). The cross bars (4) are rotationally connected to the support columns (21) on the same side through bearings (41). A limiting cylinder (42) is fixedly installed inside the cross bars (4); A limiting plate (5) is fixedly installed around the upper side of a group of support columns (21) close to the bearings (41). A plug pin (51) movably penetrates through the limiting plate (5), and the plug pin (51) is positioned inside the limiting cylinder (42) on the same side; Gantry frames (3) are fixedly installed on the sides of the reaction module (11) and the filtration module (13) facing away from the cross bars (4). An insertion cylinder (23) is placed on one side of the gantry frame (3), and the insertion cylinder (23) is fixedly connected to the support column (21) on the same side.
2. The iron phosphate refining reactor according to claim 1, wherein: A T-shaped block (31) movably penetrates through the side wall of the gantry frame (3). A tension spring (33) is sleeved outside the T-shaped block (31), and the two ends of the tension spring (33) are respectively fixedly connected to the end of the T-shaped block (31) and the gantry frame (3). One end of the T-shaped block (31) is inserted into the insertion cylinder (23), and a pull ring (3,2) is fixedly installed on the side of the T-shaped block (31) close to the tension spring (33); 3. The iron phosphate refining reactor according to claim 1, characterized in that: Reinforcing ribs (22) are fixedly installed at the connection between the support columns (21) and the bases (2), and the reinforcing ribs (22) are triangular structures. Positioning holes are opened at the four corners of the bases (2).
4. A reaction kettle for extracting iron phosphate according to claim 1, characterized in that: A signboard is fixedly installed in the middle of the front wall of a group of support columns (21), and the signboard is fixed by welding.
5. The iron phosphate refining reactor according to claim 1, wherein: A driving motor is fixedly installed in the middle of the upper surface of the dispersion module (1), and a crushing rod is fixedly installed at the bottom of the transmission shaft of the driving motor. Feed pipes are communicated on both sides of the top of the dispersion module (1) close to the motor, and end covers are sleeved on the feed pipes.
Citation Information
Patent Citations
Ferric phosphate refining reaction kettle capable of dispersedly discharging
CN221558401U