Chemical reaction kettle with explosion-proof function
By introducing explosion-proof mechanisms and mixing mechanisms into the chemical reactor, the high-pressure safety hazards caused by gas accumulation during the chemical raw material reaction process are solved, and the explosion-proof and uniform mixing effect of the chemical reactor is achieved, and safety and reaction efficiency are improved.
Patent Information
- Application Number
- CN202422460284.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-12
AI Technical Summary
The existing chemical reactors are prone to generate a large amount of gas accumulation during the chemical raw material reaction process, resulting in high pressure, lack of explosion-proof function, and pose safety hazards.
A chemical reactor with explosion-proof function is designed, including an explosion-proof mechanism and a mixing mechanism. The explosion-proof mechanism realizes gas discharge through the combination of the exhaust pipe and the sealing ball. The alarm component reminds the operator through a ringing, and the mixing mechanism realizes uniform mixing of chemical raw materials through a screw rod and a mixing plate.
Effectively reduce the internal pressure of the reactor, prevent explosion risks, improve the safety of the chemical reactor, and ensure uniform mixing and reaction efficiency of chemical raw materials.
Smart Images

Figure CN223170930U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical reaction kettles, in particular to a chemical reaction kettle with an explosion-proof function. Background Technique
[0002] The chemical reaction kettle is a comprehensive reaction vessel, which is widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicine and food, etc. to complete various chemical reaction processes. When the chemical reaction kettle reacts on chemical raw materials, since some chemical raw materials are prone to generate a large amount of gas during the reaction process, the large accumulation of gas in the reaction kettle is prone to generate high pressure, which has a certain impact on the use safety of the reaction kettle.
[0003] At present, when the existing chemical reaction kettles react on chemical raw materials, a large amount of gas will accumulate. However, most of the existing chemical reaction kettles do not have an explosion-proof function, resulting in safety problems during the use of the chemical reaction kettles. Therefore, a chemical reaction kettle with an explosion-proof function is proposed. Content of the Utility Model
[0004] The purpose of the utility model is to provide a chemical reaction kettle with an explosion-proof function to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A chemical reaction kettle with an explosion-proof function, including a reaction kettle main body, a feed pipe located above the reaction kettle main body, a discharge pipe located inside the reaction kettle main body, and a ring plate fixedly sleeved on the surface of the reaction kettle main body. Four support legs are fixedly connected to the bottom surface of the ring plate, and universal wheels are fixedly connected to the bottom surface of the support legs. A pipe cover is arranged on the surface of the feed pipe;
[0006] An explosion-proof mechanism and a mixing mechanism are arranged inside the reaction kettle main body, and the mixing mechanism is located above the explosion-proof mechanism;
[0007] The explosion-proof mechanism includes an explosion-proof component and an alarm component;
[0008] The alarm component is located above the explosion-proof component.
[0009] Preferably, the explosion-proof component includes a vent pipe, the bottom surface of the vent pipe fixedly penetrates through the top surface of the reactor main body and extends into the reactor main body. A first connecting plate and a fixing plate are arranged inside the vent pipe. A through hole is formed through the top surface of the fixing plate. A sealing ball is arranged above the fixing plate. The bottom surface of the sealing ball slidably penetrates through the top surface of the fixing plate and the inner wall of the through hole and extends below the fixing plate. The side surface of the fixing plate is fixedly connected to the inner side surface of the vent pipe. Both the left and right end surfaces of the first connecting plate are fixedly connected to the inner side surface of the vent pipe. The first connecting plate is located below the fixing plate. A first spring is fixedly connected to the bottom surface of the sealing ball. The bottom surface of the first spring is fixedly connected to the top surface of the first connecting plate. By using the gap between the through hole and the sealing ball, it is convenient for the vent pipe to relieve pressure and exhaust gas.
[0010] Preferably, there are two first springs, and they are symmetrically arranged. The first springs facilitate the downward movement of the sealing ball after moving.
[0011] Preferably, the alarm component includes a bell. A second connecting plate is arranged above the bell. Both the left and right side surfaces of the second connecting plate are fixedly connected to the inner side surface of the vent pipe. The top surface of the bell is fixedly installed on the bottom surface of the second connecting plate. A pressing plate is arranged below the bell. There are two second springs between the pressing plate and the second connecting plate. The two second springs are symmetrically arranged on the left and right sides of the bell. The upper and lower end surfaces of the second spring are respectively fixedly connected to the bottom surface of the second connecting plate and the top surface of the pressing plate. The pressing plate is located directly above the sealing ball. By using the pressing plate to squeeze the bell, the bell emits an alarm, so as to facilitate the staff to understand the situation of the reactor main body.
[0012] Preferably, the bottom surface of the feed pipe fixedly penetrates through the top surface of the reactor main body and extends into the reactor main body. The inner wall of the pipe cap is threadedly connected to the surface of the feed pipe through bolts. The bottom end surface of the discharge pipe fixedly penetrates through the inner bottom surface of the reactor main body and extends below the reactor main body. A valve is arranged inside the discharge pipe.
[0013] Preferably, the mixing mechanism includes a motor. A rotating rod is arranged on the right side of the motor. Fixed sleeves of gears are provided on the surfaces of the output rod of the motor and the rotating rod. The two gears are meshed and driven on the side surfaces. A third connecting plate is arranged inside the main body of the reactor. The bottom end surface of the rotating rod penetrates through the top surface of the main body of the reactor and the top surface of the third connecting plate and extends below the third connecting plate. The surface of the rotating rod is rotationally connected to the inner wall of the main body of the reactor through a bearing seat. The surface of the rotating rod is fixedly connected to the inner wall of the third connecting plate. The bottom end surface of the rotating rod is fixedly connected with a screw rod. The bottom surface of the screw rod is rotationally connected to the inner bottom surface of the main body of the reactor through a bearing seat. A connecting rod is fixedly connected to the bottom surface of the third connecting plate. A mixing plate is fixedly connected to the surface of the connecting rod. A connecting frame is arranged above the motor. The top surface of the motor is fixedly connected to the inner top surface of the connecting frame. The bottom surface of the connecting frame is fixedly connected to the top surface of the main body of the reactor. The connecting frame plays a supporting role for the motor.
[0014] Preferably, there are two connecting rods, and they are symmetrically arranged. The mixing plates are distributed on the left and right sides of the screw rod. The connecting rod drives the mixing plate to move, so that the mixing plate drives the chemical raw materials inside the main body of the reactor to be mixed.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. For the chemical reactor with explosion-proof function, through the explosion-proof mechanism, the explosion-proof component discharges the gas inside the main body of the reactor by using the gap between the sealing ball and the through hole, reduces the gas inside the main body of the reactor, reduces the pressure inside the main body of the reactor, and avoids the danger of explosion of the main body of the reactor caused by too high pressure inside the main body of the reactor. The alarm component uses the sealing ball to squeeze the pressure plate, so that the bell is squeezed to give an alarm, thus facilitating the reminder of the staff. By whether the bell gives an alarm, it is convenient for the staff to judge the pressure condition inside the main body of the reactor, and improves the explosion-proof effect of the chemical reactor;
[0017] 2. For the chemical reactor with explosion-proof function, through the mixing mechanism, the screw rod rotates and the mixing plate moves to mix and stir the chemical raw materials inside the main body of the reactor, which is beneficial to the uniformity of the mixing of the chemical raw materials inside the main body of the reactor and facilitates the reaction of the chemical raw materials inside the chemical reactor;
[0018] 3. For the chemical reactor with explosion-proof function, through the ring plate, the support legs and the universal wheels, the main body of the reactor can be moved, so as to facilitate the use of the chemical reactor at different positions. Description of the Drawings [[ID= 18]]
[0019] Figure 1 It is a front-sectional perspective view of the screw rod of the present utility model;
[0020] Figure 2This is the overall front view three-dimensional diagram of the utility model;
[0021] Figure 3 This is the front view three-dimensional diagram of the screw rod of the utility model;
[0022] Figure 4 This is the front view three-dimensional diagram of the sealing ball of the utility model;
[0023] Figure 5 This is the rear side sectional three-dimensional diagram of the sealing ball of the utility model.
[0024] In the figure: the reaction kettle main body 1, the ring plate 2, the support legs 3, the universal wheels 4, the feed pipe 5, the discharge pipe 6, the explosion-proof mechanism 7, the air release pipe 701, the first connecting plate 702, the first spring 703, the fixed plate 704, the sealing ball 705, the second connecting plate 706, the bell 707, the second spring 708, the pressing plate 709, the mixing mechanism 8, the motor 801, the rotating rod 802, the gear 803, the screw rod 804, the third connecting plate 805, the connecting rod 806, the mixing plate 807, the connecting frame 808, the pipe cap 9. Specific implementation manners
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] Embodiment 1: Please refer to Figure 1 - Figure 5 , the present utility model provides a technical solution: a chemical reaction kettle with explosion-proof function, including a reaction kettle main body 1, a feed pipe 5 located above the reaction kettle main body 1, a discharge pipe 6 located inside the reaction kettle main body 1, and a ring plate 2 fixedly sleeved on the surface of the reaction kettle main body 1. Four support legs 3 are fixedly connected to the bottom surface of the ring plate 2, and universal wheels 4 are fixedly connected to the bottom surface of the support legs 3. Through the ring plate 2, the support legs 3 and the universal wheels 4, the reaction kettle main body 1 can be moved, so as to facilitate the use of the chemical reaction kettle at different positions;
[0027] A pipe cap 9 is arranged on the surface of the feed pipe 5;
[0028] An explosion-proof mechanism 7 and a mixing mechanism 8 are arranged inside the reaction kettle main body 1, and the mixing mechanism 8 is located above the explosion-proof mechanism 7;
[0029] The explosion-proof mechanism 7 includes an explosion-proof component and an alarm component;
[0030] The alarm component is located above the explosion-proof component.
[0031] The explosion-proof component includes a vent pipe 701. The bottom surface of the vent pipe 701 is fixedly penetrated through the top surface of the reactor main body 1 and extends into the reactor main body 1. A first connecting plate 702 and a fixing plate 704 are arranged inside the vent pipe 701. A through hole is formed through the top surface of the fixing plate 704. Above the fixing plate 704, there is a sealing ball 705. The bottom surface of the sealing ball 705 slidably penetrates through the top surface of the fixing plate 704 and the inner wall of the through hole and extends below the fixing plate 704. The side surface of the fixing plate 704 is fixedly connected to the inner side surface of the vent pipe 701. Both the left and right end surfaces of the first connecting plate 702 are fixedly connected to the inner side surface of the vent pipe 701. The first connecting plate 702 is located below the fixing plate 704. A first spring 703 is fixedly connected to the bottom surface of the sealing ball 705. The bottom surface of the first spring 703 is fixedly connected to the top surface of the first connecting plate 702. There are two first springs 703, and they are symmetrically arranged.
[0032] The alarm component includes a bell 707. Above the bell 707, there is a second connecting plate 706. Both the left and right side surfaces of the second connecting plate 706 are fixedly connected to the inner side surface of the vent pipe 701. The top surface of the bell 707 is fixedly installed on the bottom surface of the second connecting plate 706. Below the bell 707, there is a pressing plate 709. Between the pressing plate 709 and the second connecting plate 706, there are two second springs 708. The two second springs 708 are symmetrically arranged on the left and right sides of the bell 707. The upper and lower end surfaces of the second spring 708 are respectively fixedly connected to the bottom surface of the second connecting plate 706 and the top surface of the pressing plate 709. The pressing plate 709 is located directly above the sealing ball 705. Through the explosion-proof mechanism 7, the explosion-proof component uses the gap between the sealing ball 705 and the through hole to discharge the gas inside the reactor main body 1, reduce the gas inside the reactor main body 1, and lower the pressure inside the reactor main body 1, avoiding the danger of the reactor main body 1 exploding due to excessive pressure inside the reactor main body 1. The alarm component uses the sealing ball 705 to squeeze the pressing plate 709, causing the bell 707 to be squeezed and emit an alarm, thus facilitating the reminder to the staff. By whether the bell 707 emits an alarm, it is convenient for the staff to judge the pressure situation inside the reactor main body 1, improving the explosion-proof effect of this chemical reactor.
[0033] The bottom surface of the feed pipe 5 is fixedly penetrated through the top surface of the reactor main body 1 and extends into the reactor main body 1. The inner wall of the pipe cap 9 is threadedly connected to the surface of the feed pipe 5 through bolts. The bottom end surface of the discharge pipe 6 is fixedly penetrated through the inner bottom surface of the reactor main body 1 and extends below the reactor main body 1. A valve is arranged inside the discharge pipe 6.
[0034] Embodiment 2: On the basis of Embodiment 1, a preferred embodiment of a chemical reactor with explosion-proof function provided by the present utility model is as follows Figure 1 - Figure 3As shown in the figure: The mixing mechanism 8 includes a motor 801. A rotating rod 802 is arranged on the right side of the motor 801. Fixed sleeves of gears 803 are provided on the surface of the output rod of the motor 801 and the surface of the rotating rod 802. The two gears 803 are meshed and driven on the side surfaces. Inside the reactor main body 1, a third connecting plate 805 is provided. The bottom end surface of the rotating rod 802 penetrates through the top surface of the reactor main body 1 and the top surface of the third connecting plate 805 and extends below the third connecting plate 805. The surface of the rotating rod 802 is rotationally connected to the inner wall of the reactor main body 1 through a bearing seat. The surface of the rotating rod 802 is fixedly connected to the inner wall of the third connecting plate 805. The bottom end surface of the rotating rod 802 is fixedly connected with a screw rod 804. The bottom surface of the screw rod 804 is rotationally connected to the inner bottom surface of the reactor main body 1 through a bearing seat. The bottom surface of the third connecting plate 805 is fixedly connected with a connecting rod 806. A mixing plate 807 is fixedly connected to the surface of the connecting rod 806. A connecting frame 808 is arranged above the motor 801. The top surface of the motor 801 is fixedly connected to the inner top surface of the connecting frame 808. The bottom surface of the connecting frame 808 is fixedly connected to the top surface of the reactor main body 1. Through the mixing mechanism 8, the rotation of the screw rod 804 and the movement of the mixing plate 807 mix and stir the chemical raw materials inside the reactor main body 1, which is beneficial to the uniformity of the stirring of the chemical raw materials in the reactor main body 1 and facilitates the reaction of the chemical raw materials inside the chemical reactor.
[0035] There are two connecting rods 806, and they are symmetrically arranged. The mixing plates 807 are distributed on the left and right sides of the screw rod 804.
[0036] During use, the chemical raw materials are poured into the reactor main body 1 through the feed pipe 5, the pipe cap 6 is covered, the motor 801 is turned on, the output rod of the motor 801 drives the gear 803 to rotate, the rotating rod 802 rotates through the meshing drive of the two gears 803, the rotating rod 802 drives the connected screw rod 804 and the third connecting plate 805 to rotate, the screw rod 804 conveys the chemical raw materials at the bottom of the reactor main body 1 to the upper layer of the reactor main body 1, and at the same time the third connecting plate 805 drives the connecting rod 806 to move, so that the mixing plate 807 mixes and stirs the chemical raw materials in the reactor main body 1;
[0037] When a large amount of gas is generated by the reaction of the chemical raw materials in the reactor main body 1, the gas enters the exhaust pipe 701 and pushes the sealing ball 705. The sealing ball 705 drives the first spring 703 to move. A gap is generated between the sealing ball 705 and the through hole, so that the gas in the exhaust pipe 701 is discharged. At the same time, when the sealing ball 705 moves upward, it pushes the pressing plate 709, so that the pressing plate 709 squeezes the second spring 708 and the bell 707, and the bell 707 makes an alarm sound when being squeezed. After the gas in the reactor main body 1 is discharged, the acting force of the second spring 708 pushes the pressing plate 709 to move away from the surface of the bell 707, and the first spring 703 drives the sealing ball 705 to move downward. At this time, the alarm disappears, and the internal air pressure of the reactor main body 1 remains normal.
[0038] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to the embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A chemical reactor with explosion-proof function, comprising a reactor main body (1), a feed pipe (5) located above the reactor main body (1), a discharge pipe (6) located inside the reactor main body (1), and an annular plate (2) fixedly sleeved on the surface of the reactor main body (1), characterized in that: The bottom surface of the ring plate (2) is fixedly connected with four support legs (3), the bottom surface of the support legs (3) is fixedly connected with universal wheels (4), and a pipe cover (9) is arranged on the surface of the feed pipe (5); An explosion-proof mechanism (7) and a mixing mechanism (8) are arranged inside the reactor main body (1), and the mixing mechanism (8) is located above the explosion-proof mechanism (7); The explosion-proof mechanism (7) includes an explosion-proof component and an alarm component; The alarm component is located above the explosion-proof component.
2. The chemical reactor with explosion-proof function according to claim 1, wherein: The explosion-proof component includes an air discharge pipe (701), the bottom surface of the air discharge pipe (701) fixedly penetrates through the top surface of the reactor main body (1) and extends into the reactor main body (1). A first connecting plate (702) and a fixing plate (704) are arranged inside the air discharge pipe (701). A through hole is formed through the top surface of the fixing plate (704). A sealing ball (705) is arranged above the fixing plate (704). The bottom surface of the sealing ball (705) slidably penetrates through the top surface of the fixing plate (704) and the inner wall of the through hole and extends below the fixing plate (704). The side surface of the fixing plate (704) is fixedly connected with the inner side surface of the air discharge pipe (701). The left and right end faces of the first connecting plate (702) are fixedly connected with the inner side surface of the air discharge pipe (701). The first connecting plate (702) is located below the fixing plate (704). The bottom surface of the sealing ball (705) is fixedly connected with a first spring (703), and the bottom surface of the first spring (703) is fixedly connected with the top surface of the first connecting plate (702).
3. The chemical reactor with explosion-proof function according to claim 2, wherein:
4. A chemical reactor with explosion-proof function according to claim 2, characterized in that: There are two first springs (703), and they are symmetrically arranged.
5. A chemical reactor with explosion-proof function according to claim 1, characterized in that: The alarm component includes a bell (707). A second connecting plate (706) is arranged above the bell (707). The left and right side surfaces of the second connecting plate (706) are fixedly connected with the inner side surface of the air discharge pipe (701). The top surface of the bell (707) is fixedly installed on the bottom surface of the second connecting plate (706). A pressing plate (709) is arranged below the bell (707). Two second springs (708) are arranged between the pressing plate (709) and the second connecting plate (706). The two second springs (708) are symmetrically arranged on the left and right sides of the bell (707). The upper and lower end faces of the second spring (708) are respectively fixedly connected with the bottom surface of the second connecting plate (706) and the top surface of the pressing plate (709). The pressing plate (709) is located directly above the sealing ball (705). The bottom surface of the feed pipe (5) fixedly penetrates through the top surface of the reactor main body (1) and extends into the reactor main body (1). The inner wall of the pipe cover (9) is threadedly connected with the surface of the feed pipe (5) through bolts. The bottom end surface of the discharge pipe (6) fixedly penetrates through the inner bottom surface of the reactor main body (1) and extends below the reactor main body (1). A valve is arranged inside the discharge pipe (6).
6. The chemical reactor with explosion-proof function according to claim 1 is characterized in that: The mixing mechanism (8) includes a motor (801). A rotating rod (802) is arranged on the right side of the motor (801). Gear sleeves (803) are fixedly sleeved on the surfaces of the output rod of the motor (801) and the rotating rod (802). The sides of the two gear sleeves (803) are in meshing transmission. A third connecting plate (805) is arranged inside the reactor main body (1). The bottom end surface of the rotating rod (802) penetrates through the top surface of the reactor main body (1) and the top surface of the third connecting plate (805) and extends to the lower side of the third connecting plate (805). The surface of the rotating rod (802) is rotatably connected to the inner wall of the reactor main body (1) through a bearing seat. The surface of the rotating rod (802) is fixedly connected to the inner wall of the third connecting plate (805). The bottom end surface of the rotating rod (802) is fixedly connected to a screw rod (804). The bottom surface of the screw rod (804) is rotatably connected to the inner bottom surface of the reactor main body (1) through a bearing seat. A connecting rod (806) is fixedly connected to the bottom surface of the third connecting plate (805). A mixing plate (807) is fixedly connected to the surface of the connecting rod (806). A connecting frame (808) is arranged above the motor (801). The top surface of the motor (801) is fixedly connected to the inner top surface of the connecting frame (808). The bottom surface of the connecting frame (808) is fixedly connected to the top surface of the reactor main body (1).
7. A chemical reactor with explosion-proof function according to claim 6, characterized in that: There are two connecting rods (806), and they are symmetrically arranged. The mixing plates (807) are distributed on the left and right sides of the screw rod (804).