Cashew nut sorting front-end feeding device

Through the combination of first-stage vibrator, multi-roller leak system, second-stage vibrator, third-stage vibrator and differential mechanism, the problems of low efficiency and inaccurate accuracy of cashew sorting equipment are solved, and efficient and accurate cashew sorting is achieved.

CN223171295UActive Publication Date: 2025-08-01CHINA HEFEI TAIHE OPTOELECTRONICS TECH
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Patent Information

Application Number
CN202422240443.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-01
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing cashew sorting equipment has low sorting efficiency and inaccurate accuracy, especially in the removal of small fruits, and the mechanical screening method is inefficient.

Method used

The first-stage vibrator, multi-roller leak system, secondary vibrator, three-stage vibrator and differential mechanism are used to process cashews through multi-stage vibration and differential speed to achieve accurate sorting.

Benefits of technology

Improve cashew sorting efficiency, save equipment footprint, simple maintenance, durable equipment, and improve sorting accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model discloses a cashew nut sorting front-end feeding device which comprises a support, a first-stage vibrator, a multi-roller leakage system, a second-stage vibrator, a third-stage vibrator and a differential mechanism, a stock bin is installed on the support, and cashew nuts are contained in the stock bin; the first-stage vibrator is arranged under the stock bin and is used for carrying out primary vibration on the cashew nuts, so that the cashew nuts are linearly arranged and distributed; the cashew nuts are rolled by the multi-roller material leaking system and are sorted, so that different types of cashew nuts are separated; the secondary vibrator vibrates the cashew nuts at a specified frequency, so that the cashew nuts are linearly arranged again; a V-shaped groove is formed in the third-stage vibrator, and cashew nuts are arranged at equal intervals through the V-shaped groove; and the differential mechanism accelerates the cashew nuts, so that the transmission speed of the cashew nuts is increased. And by arranging the first-stage vibrator, the multi-roller leakage system, the second-stage vibrator, the third-stage vibrator and the differential mechanism, the sorting efficiency of the cashew nuts can be improved.
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Description

Technical Field

[0001] This application relates to the field of cashew nut sorting equipment, and particularly to a feeding device for the front end of cashew nut sorting. Background Art

[0002] With the development of the economy, people's incomes are continuously increasing, and the pursuit of material living standards is also constantly rising. By screening cashew nuts of different economic values, users can accurately purchase different grades of cashew nuts they need. However, for the screening of fruits smaller than the average size and those with half-damaged fruits, the current technology in this area is still relatively crude and backward, and the performance of the small fruit removal equipment needs to be continuously improved. Currently, the commonly used method for removing small fruits in our country is still simple mechanical screening. For example, fruits are screened by a conveyor belt with different hole diameters. This method has low sorting efficiency and inaccurate sorting accuracy.

[0003] Therefore, how to improve the sorting efficiency is an important technical problem that urgently needs to be solved at present. Utility Model Content

[0004] To solve the problems existing in the prior art, the present utility model provides a feeding device for the front end of cashew nut sorting. By setting a primary vibrator, a multi-roller leakage system, a secondary vibrator, a tertiary vibrator and a differential mechanism, the sorting efficiency of cashew nuts can be improved.

[0005] The technical solutions adopted by the present utility model to solve the above technical problems are as follows:

[0006] This application provides a feeding device for the front end of cashew nut sorting, including:

[0007] A bracket, on which a feed bin is installed, and cashew nuts are placed in the feed bin;

[0008] A primary vibrator, arranged directly below the feed bin, which performs primary vibration on the cashew nuts to make the cashew nuts present a linear arrangement;

[0009] A multi-roller leakage system, arranged below the primary vibrator, which rolls the cashew nuts and performs sorting to separate different types of cashew nuts;

[0010] A secondary vibrator, arranged at a position below the multi-roller leakage system, which vibrates the cashew nuts at a specified frequency to make the cashew nuts linearly arranged again;

[0011] A tertiary vibrator, arranged at a position below the secondary vibrator, and a V-shaped groove is arranged inside the tertiary vibrator, and the V-shaped groove arranges the cashew nuts at equal intervals;

[0012] A differential mechanism is arranged below the three - stage vibrator. The differential mechanism accelerates the cashews, increasing the transmission speed of the cashews.

[0013] Optionally, in some embodiments of the present application, the multi - roller leakage system includes a first roller and a second roller. The first roller and the second roller are arranged side by side, and both the first roller and the second roller are driven to rotate by a motor, enabling the cashews to be linearly arranged.

[0014] Among them, a fixed spacing is formed between the first roller and the second roller, and the multi - roller leakage system controls the classification of the cashews through the fixed spacing.

[0015] Optionally, in some embodiments of the present application, a transition plate is further arranged in the multi - roller leakage system. The transition plate is arranged directly below the first roller and the second roller. When the cashews fall through the fixed spacing between the first roller and the second roller, the cashews are located on the transition plate.

[0016] Among them, the secondary vibrator and the transition plate are separately arranged.

[0017] Optionally, in some embodiments of the present application, the secondary vibrator includes a V - shaped groove. A vibration spring is arranged at the bottom of the V - shaped groove, and the V - shaped groove vibrates and arranges the cashews through the vibration spring.

[0018] Optionally, in some embodiments of the present application, the secondary vibrator is horizontally placed on the bracket, the three - stage vibrator is inclinedly placed on the bracket, and one end of the three - stage vibrator abuts against one end of the secondary vibrator, and the other end of the three - stage vibrator is close to the differential mechanism.

[0019] Optionally, in some embodiments of the present application, the differential mechanism includes two groups of belts. A V - shaped groove is formed between the two groups of belts, and the V - shaped groove drives the cashews to move through the two groups of belts.

[0020] Among them, multiple V - shaped grooves are arranged in the differential mechanism. The multiple V - shaped grooves are arranged side by side, and the V - shaped grooves accelerate the cashews through the belts, enabling the cashews to enter the sorting system.

[0021] Compared with the prior art, the beneficial effects in the present utility model are as follows:

[0022] By setting up a primary vibrator, a multi-roller material leakage system, a secondary vibrator, a tertiary vibrator and a differential mechanism, the sorting efficiency of cashew nuts can be improved. At the same time, the entire front-end system saves space in the length direction from top to bottom, reduces the floor area of the equipment, has simple mechanism maintenance, is durable, and has strong practicability. Description of the Drawings

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0024] Figure 1 It is a schematic diagram of the overall structure of the assembly of the front-end feeding device and the sorting system for cashew nut sorting provided by the embodiment of the present application;

[0025] Figure 2 It is a schematic diagram of the overall structure of the front-end feeding device for cashew nut sorting provided by the embodiment of the present application Figure 1 ;

[0026] Figure 3 It is Figure 2 the enlarged structural schematic diagram at A in

[0027] Figure 4 It is a schematic diagram of the overall structure of the multi-roller material leakage system provided by the embodiment of the present application;

[0028] Figure 5 It is a schematic diagram of the overall structure of the front-end feeding device for cashew nut sorting provided by the embodiment of the present application Figure 2 ;

[0029] Figure 6 It is a schematic diagram of the overall structure of the differential mechanism provided by the embodiment of the present application.

[0030] Explanation of the Reference Numerals:

[0031] 100, support; 110, silo; 111, discharge port; 200, primary vibrator; 300, multi-roller material leakage system; 310, first roller; 320, second roller; 330, motor; 340, fixed spacing; 350, transition plate; 400, secondary vibrator; 410, vibration spring; 420, vibration motor; 500, tertiary vibrator; 600, differential mechanism; 610, belt; 700, V-shaped groove; 800, sorting system. Detailed Embodiments

[0032] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application. It can be understood that the accompanying drawings are only for reference and illustration, and are not used to limit the present application. The connection relationships shown in the drawings are only for clear description and do not limit the connection methods.

[0033] Specifically, as Figures 1-6 shown, in the embodiment of the present application, a front-end feeding device for sorting cashew nuts is provided. This device automatically screens and finely selects cashew nuts, and sorts cashew nuts of corresponding different sizes and qualities. The specific sorting process includes a primary vibrator 200, a multi-roller leakage system 300, a secondary vibrator 400, a tertiary vibrator 500, and a differential mechanism 600, which are arranged in sequence to sort the cashew nuts.

[0034] The specific sorting process is as follows:

[0035] As Figure 2 shown, the sorting process is set on the bracket 100. A feed bin 110 is installed on the bracket 100. An outlet 111 is opened at the bottom of the feed bin 110. Cashew nuts are placed in the feed bin 110 and discharged through the outlet 111 under the action of their own gravity, falling into the primary vibrator 200.

[0036] A V-shaped groove 700 is provided on the primary vibrator 200, and the V-shaped groove 700 is horizontally placed on the bracket 100. A vibration motor 420 is provided at the bottom of the V-shaped groove 700. The vibration motor 420 vibrates the V-shaped groove 700 in the horizontal direction, so that when the cashew nuts fall into the V-shaped groove 700, the cashew nuts are arranged one by one through the horizontal vibration frequency, and at the same time, the cashew nuts are also transported to the multi-roller leakage system 300.

[0037] In the primary vibrator 200, the frequency of the vibration motor 420 is set between 5 - 10 Hz, which can evenly distribute the cashew nuts in the V-shaped groove 700, avoid the accumulation of cashew nuts, and facilitate the screening of cashew nuts.

[0038] The cashew nuts are initially screened in a multi-roller leakage system 300, which mainly consists of multiple groups of two rollers. Specifically, in a group of rollers, a first roller 310 and a second roller 320 are provided, and the first roller 310 and the second roller 320 are arranged side by side. A gap is formed between the first roller 310 and the second roller 320, and this gap is a fixed spacing 340. When the diameter of the cashew nut is greater than the fixed spacing 340, the cashew nut will slide down along the first roller 310 and the second roller 320 and enter the secondary vibrator 400; when the diameter of the cashew nut is less than the fixed spacing 340, the cashew nut will fall in the fixed spacing 340 and thus fall onto the transition plate 350, thereby realizing the sorting of the cashew nuts.

[0039] In the above process, to achieve this process, more specifically, the first roller 310 and the second roller 320 are rotationally driven by a motor 330, and the rotation directions of the first roller 310 and the second roller 320 are opposite and the rotation speeds are the same, so that the cashew nuts can move linearly and stably for sorting movement from the multi-roller leakage system 300.

[0040] Among them, when the cashew nuts fall onto the transition plate 350, the cashew nuts on the transition plate 350 are basically small cashew nuts and defective cashew nuts. Such cashew nuts can be processed by manual screening or machines in the subsequent process, and further sorting can also be realized. This process is not specifically described in this article.

[0041] When the cashew nuts enter the secondary vibrator 400, a V-shaped groove 700 is provided in the secondary vibrator 400. There are multiple V-shaped grooves 700 arranged in the secondary vibrator 400, and the multiple V-shaped grooves 700 are arranged in sequence to avoid chaotic accumulation of the cashew nuts.

[0042] In the embodiment of the present application, the secondary vibrator 400 is horizontally placed on the bracket 100, and a vibration motor 420 and a vibration spring 410 are provided below the V-shaped groove 700 in the secondary vibrator 400. The vibration motor 420 and the vibration spring 410 are both connected to the V-shaped groove 700, and the vibration motor 420 drives the V-shaped groove 700 to vibrate in the horizontal direction, and the vibration frequency is set between 5 - 10 Hz to realize the movement of the cashew nuts from the secondary vibrator 400 to the tertiary vibrator 500.

[0043] The same V-shaped grooves 700 are also provided on the three-stage vibrator 500. The number of the V-shaped grooves 700 is equivalent to that of the V-shaped grooves 700 on the two-stage vibrator 400, so that the cashew nuts always enter the three-stage vibrator 500 from the two-stage vibrator 400 in a linearly arranged manner. And in the three-stage vibrator 500, a vibration motor 420 is also provided at the position below the V-shaped groove 700. The vibration motor 420 vibrates the V-shaped groove 700, and the V-shaped groove 700 is inclined downward at a certain inclination angle of 12°, which is convenient for the movement of the cashew nuts.

[0044] After passing through the three-stage vibrator 500, the cashew nuts enter the differential mechanism 600. The differential mechanism 600 includes two groups of belts 610. The two groups of belts 610 are arranged to form a V-shaped groove 700. After the cashew nuts pass through the three-stage vibrator 500, they enter the V-shaped groove 700 on the differential mechanism 600. The rotation of the belts 610 drives the moving speed of the cashew nuts, which is convenient for the cashew nuts to enter the sorting fruit tray in the sorting system 800 to complete the preliminary sorting process before the fruit tray sorting.

[0045] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical method of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical method of the present invention.

Claims

1. A feeding device for the front-end sorting of cashew nuts, characterized in that, Including: A bracket, on which a silo is installed, and cashews are placed in the silo; A primary vibrator, arranged directly below the silo, which performs primary vibration on the cashews to make the cashews present a linear arrangement distribution; A multi-roller leakage feeding system, arranged below the primary vibrator, which rolls the cashews and performs sorting to separate different types of cashews; A secondary vibrator, arranged at a position below the multi-roller leakage feeding system, which vibrates the cashews at a specified frequency to make the cashews linearly arranged again; A tertiary vibrator, arranged at a position below the secondary vibrator, and a V-shaped groove is arranged in the tertiary vibrator, and the V-shaped groove arranges the cashews at equal intervals; A differential mechanism, arranged at a position below the tertiary vibrator, which accelerates the cashews to increase the transmission speed of the cashews.

2. The front-end feeding device for cashew nut sorting according to claim 1, characterized in that, The multi-roller leakage feeding system includes a first roller and a second roller. The first roller and the second roller are arranged side by side, and both the first roller and the second roller are driven to rotate by a motor to make the cashews linearly arranged; Wherein, a fixed distance is formed between the first roller and the second roller, and the multi-roller leakage feeding system controls the classification of the cashews through the fixed distance.

3. The front-end feeding device for sorting cashew nuts according to claim 2, characterized in that, A transition plate is also arranged in the multi-roller leakage feeding system. The transition plate is arranged directly below the first roller and the second roller. When the cashews fall through the fixed distance between the first roller and the second roller, the cashews are located on the transition plate; Wherein, the secondary vibrator and the transition plate are separately arranged.

4. The front-end feeding device for sorting cashew nuts according to claim 1, wherein The secondary vibrator includes a V-shaped groove, and a vibration spring is arranged at the bottom of the V-shaped groove. The V-shaped groove vibrates and arranges the cashews through the vibration spring.

5. A front-end feeding device for cashew nut sorting according to claim 1, characterized in that, The secondary vibrator is horizontally placed on the bracket, the tertiary vibrator is inclinedly placed on the bracket, and one end of the tertiary vibrator abuts against one end of the secondary vibrator, and the other end of the tertiary vibrator is close to the differential mechanism.

6. The front-end feeding device for sorting cashew nuts according to claim 1, wherein, The differential mechanism includes two groups of belts, and a V-shaped groove is formed between the two groups of belts. The V-shaped groove drives the cashews to move through the two groups of belts; Wherein, a plurality of V-shaped grooves are arranged in the differential mechanism, the plurality of V-shaped grooves are arranged side by side, and the V-shaped grooves accelerate the cashews through the belts to make the cashews enter the sorting system.