Batch shearing device for connecting wires

By designing the connecting line batch shear device, using the combination of a fixed conveyor rack and a module conveyor rack, automated batch shearing of connecting lines of different lengths is solved, and the problems of low production efficiency and difficult to ensure accuracy in the prior art are improved, and production efficiency and shear accuracy are improved.

CN223171820UActive Publication Date: 2025-08-01MIANYANG HIGH-TECH ZONE KEGUANG HONGSHENG WIRES & CABLES CO LTD
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Patent Information

Application Number
CN202422429342.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-01
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In the prior art, the production efficiency of the connecting wires is low and the shear accuracy is difficult to ensure, especially when mass production of connecting wires of different lengths.

Method used

A connecting wire batch shear device is designed. Through the combination of a fixed conveyor rack and a module conveyor rack, combined with a shear unit, it realizes automatic batch shearing of connecting wires of various lengths, and uses the adjustability of the module conveyor rack and the limiting function of the shear unit to ensure accurate shearing.

Benefits of technology

It realizes that when the shear position remains unchanged, batch shearing of connecting lines of different lengths is automated, which improves production efficiency and shear accuracy and enhances the versatility of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

A connecting line batch shearing device comprises a fixed conveying frame, a module conveying frame, a conveying unit and a shearing unit. A plurality of first semicircular grooves arranged in an array mode in the width direction are formed in the upper end of the fixed conveying frame. The module conveying frame is assembled at the conveying tail end of the fixed conveying frame, a plurality of second semicircular grooves matched with the first semicircular grooves are formed in the upper end of the module conveying frame, and a vertical groove is formed in the conveying tail end of the module conveying frame. The conveying unit is used for conveying the connecting lines fixed to the conveying frame. The shearing unit comprises a second linear mechanism, a cutter plate and a hanger plate are arranged at the lower end of an output shaft of the second linear mechanism, the cutter plate is located above the position between the fixed conveying frame and the module conveying frame, a plurality of springs are arranged at the lower end of the hanger plate, pressing plates are arranged at the lower ends of the springs, and limiting blocks are arranged at the lower ends of the pressing plates. Under the condition that the shearing position is not changed, module conveying frames of different lengths can be assembled according to connecting lines of different lengths needing to be sheared, the connecting lines of various lengths can be automatically sheared in batches, and universality is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of connecting wire processing, in particular to a connecting wire batch shearing device. Background Art

[0002] Connecting wires are usually used in various electronic products to connect different parts of the products. Even in a single electronic product, various connecting wires of different lengths may be used. For different electronic products, there are even more types of connecting wire lengths.

[0003] In order to meet the production requirements of connecting wires of different lengths, in many cases, manual measurement and shearing of connecting wires are used for production. This method has low efficiency and it is difficult to guarantee the shearing accuracy. Summary of the Utility Model

[0004] In view of the above defects, the utility model provides a connecting wire batch shearing device, which can, under the condition of unchanged shearing position, assemble module conveying frames of different lengths according to connecting wires of different lengths to be sheared, so as to realize automatic and batch shearing of connecting wires of various lengths, and has strong versatility.

[0005] In order to achieve the purpose of the utility model, the following technology is proposed:

[0006] A connecting wire batch shearing device includes:

[0007] A fixed conveying frame, on the upper end of which there are a plurality of first semi-circular grooves arranged in an array along the width direction;

[0008] A module conveying frame, assembled at the conveying end of the fixed conveying frame, on the upper end of which there are a plurality of second semi-circular grooves respectively matching the first semi-circular grooves, and a vertical groove is arranged at the conveying end of the module conveying frame;

[0009] A conveying unit, sleeved outside the fixed conveying frame, for conveying the connecting wires on the fixed conveying frame;

[0010] A shearing unit, arranged on one side of the fixed conveying frame, includes a second linear mechanism arranged vertically, the lower end of the output shaft of which is provided with a knife plate and a hanging plate. The knife plate is located above the position between the fixed conveying frame and the module conveying frame. A plurality of springs are arranged at the lower end of the hanging plate, a pressing plate is arranged at the lower end of the springs, and a limiting block matching the vertical groove is arranged at the lower end of the pressing plate.

[0011] Further, a first extension part is formed at the conveying end of the fixed conveying frame, and a blade groove is opened downward on the top surface of the first extension part. The lower part of the blade part at the lower end of the knife plate is located in the blade groove when shearing to the lowest point.

[0012] Further, a plurality of slots extending inward along the length direction of the fixed conveyor frame are formed at the conveying end of the fixed conveyor frame. A plurality of insertion rods respectively matching the slots are provided at the conveying starting end of the module conveyor frame, and the length of the insertion rods is less than or equal to the depth of the slots.

[0013] Further, a second extension part is formed at the conveying end of the module conveyor frame. An inclined surface is formed at the upper end of the second extension part. There is a predetermined interval between the inner side surface of the second extension part and the conveying end of the module conveyor frame. A connecting plate is provided between the conveying end of the module conveyor frame and the inner side surface of the second extension part, so that a vertical groove is formed at the position of the predetermined interval.

[0014] Further, the conveying unit includes a first linear mechanism arranged vertically. A lifting plate located below the fixed conveyor frame is provided at the upper end of its output shaft. A plurality of rotating motors are arranged in an array along the conveying direction of the connecting line above one end of the lifting plate. A rotating rod is provided at the output end of each rotating motor, and a plurality of conveying wheels respectively located above each first semi-circular groove are fixedly arranged in an array along the axis on the outer peripheral side of the rotating rod.

[0015] Further, a cross block is provided at the lower end of the output shaft of the second linear mechanism. An inverted L-shaped plate is provided on one side of the cross block. A knife plate is provided at the lower end of the cross block, and a hanging plate is provided at the lower end of the vertical part of the inverted L-shaped plate.

[0016] Further, a plurality of through holes are formed through the hanging plate up and down. A plurality of guide rods respectively passing through the through holes are provided at the upper end of the pressing plate.

[0017] Further, an upper semi-circular groove extending to one side surface of the limiting block is also formed on one side surface of the pressing plate. The upper semi-circular groove and the second semi-circular groove form a circular groove.

[0018] The beneficial effects of this technical solution are as follows:

[0019] According to connecting lines of different lengths to be sheared, module conveyor frames of different lengths can be selected for assembly, and the shearing unit can limit the end of the wire before shearing. It can automatically, batch-wise, and continuously shear connecting lines of various lengths with the shearing position unchanged, and has strong versatility. Description of the Drawings

[0020] Figure 1 Shows the overall three-dimensional view of the embodiment of the present application.

[0021] Figure 2 Shows the partial three-dimensional view of the fixed conveyor frame of the embodiment of the present application.

[0022] Figure 3 Shows the partial three-dimensional view of the module conveyor frame of the embodiment of the present application.

[0023] Figure 4 Shows the three-dimensional view of the conveying unit of the embodiment of the present application.

[0024] Figure 5 Shows a partial perspective view of the shearing unit according to an embodiment of the present application. Detailed implementation manners

[0025] In order to enable those skilled in the art to better understand the solution of the present application, the present application will be further described in detail below with reference to the accompanying drawings and specific implementation manners. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts shall fall within the scope of protection of the present application.

[0026] As Figures 1 to 5 shown, a batch shearing device for connecting wires includes a fixed conveying rack 1, a module conveying rack 2, a conveying unit 3, and a shearing unit 4.

[0027] A plurality of bottom support rods 11 are provided at the lower end of the fixed conveying rack 1. A plurality of first semi-circular grooves 12 arranged in an array along the width direction are formed at the upper end of the fixed conveying rack 1. A first extension part 13 is formed at the conveying end of the fixed conveying rack 1. A blade groove 15 is opened downward on the top surface 14 of the first extension part 13. A plurality of slots 16 extending inward along the length direction of the fixed conveying rack 1 are also opened at the conveying end of the fixed conveying rack 1. Specifically, the slots 16 also penetrate the first extension part 13.

[0028] The module conveying rack 2 is assembled at the conveying end of the fixed conveying rack 1. Specifically, it is assembled on the outside of the first extension part 13. A plurality of second semi-circular grooves 21 respectively matching the first semi-circular grooves 12 are formed at the upper end of the module conveying rack 2. A second extension part 22 is formed at the conveying end of the module conveying rack 2. An inclined surface 23 is formed at the upper end of the second extension part 22, so that after the connecting wire is sheared and further conveyed, it can fall smoothly. A predetermined interval exists between the inner side surface of the second extension part 22 and the conveying end of the module conveying rack 2. A connecting plate is provided between the conveying end of the module conveying rack 2 and the inner side surface of the second extension part 22, so that a vertical groove 24 is formed at the position of the predetermined interval. The inner bottom surface of the vertical groove 24 is the upper end surface of the connecting plate. A plurality of insertion rods 25 respectively matching the slots 16 are provided at the conveying starting end of the module conveying rack 2. The length of the insertion rod 25 is less than or equal to the depth of the slot 16. Preferably, the depth of the slot 16 is greater than three times the total length of the longest module conveying rack 2 used. The length of the insertion rod 25 is 75% - 100% of the length of the slot 16, so that the module conveying rack 2 is more stable when assembled at one end of the fixed conveying rack 1.

[0029] Three conveying units are sleeved outside the fixed conveying rack 1, including a base 31. A table board is arranged at the upper end of the base 31. A first linear mechanism 32 is vertically arranged on the table board. The upper end of its output shaft is provided with a lifting plate 33 located below the fixed conveying rack 1. Side plates 34 parallel to the conveying direction of the fixed conveying rack 1 are respectively arranged at both ends of the lifting plate 33. A plurality of vertical plates 35 are arranged in an array along the conveying direction of the connecting line on one side plate 34. A rotary motor 36 is arranged at the upper end of the vertical plate 35. The output ends of the rotary motors 36 are respectively provided with rotating rods 37. A plurality of conveying wheels 38 respectively located above the first semi-circular grooves 12 are fixedly arranged in an array along the axis on the outer peripheral side of the rotating rods 37. Specifically, the conveying wheels 38 adopt polyurethane friction conveying wheels commonly used in industry at present. A plurality of rotating seats 39 are arranged in an array on the other side plate 34. The rotating rods 37 are respectively rotatably fitted in the rotating seats 39.

[0030] The shearing unit 4 is arranged on one side of the fixed conveying rack 1, including an inverted L-shaped frame 41. A second linear mechanism 42 is vertically arranged at one end of the horizontal part of the inverted L-shaped frame 41. The lower end of its output shaft is provided with a cross block 43. An inverted L-shaped plate 431 is arranged on one side of the cross block 43. A knife plate 44 is arranged at the lower end of the cross block 43. The knife plate 44 is located above the position between the fixed conveying rack 1 and the module conveying rack 2. The lower part of the blade part 441 at the lower end of the knife plate 44 is located in the blade groove 15 when it shears to the lowest point. A suspension plate 45 is arranged at the lower end of the vertical part of the inverted L-shaped plate 431. A plurality of through holes are vertically formed through the suspension plate 45. A plurality of springs 46 are arranged at the lower end of the suspension plate 45. A pressing plate 47 is arranged at the lower end of the springs 46. A plurality of guide rods 471 respectively passing through the through holes are arranged at the upper end of the pressing plate 47. A limiting block 48 matched with the vertical groove 24 is arranged at the lower end of the pressing plate 47. An upper semi-circular groove 49 extending to one side surface of the limiting block 48 is also formed on one side surface of the pressing plate 47. The upper semi-circular groove 49 and the second semi-circular groove 21 form a circular groove.

[0031] Preferably, the connecting line batch shearing device further includes a collection basket 5 placed below the conveying end of the module conveying rack 2.

[0032] In this embodiment, both the first linear mechanism 32 and the second linear mechanism 42 adopt single-axis linear cylinders.

[0033] Working mode:

[0034] First, select the corresponding module conveying rack 2 according to the connecting line to be produced. Specifically, the length of the second semi-circular groove 21 should be the same as the length of the connecting line to be produced. If it cannot be guaranteed to be the same, the error should also be within the allowable range. Then, assemble the module conveying rack 2 at the conveying end of the fixed conveying rack 1.

[0035] Then, first, raise each conveying wheel 38 through the first linear mechanism 32, place a plurality of connecting line raw materials into the first semi-circular groove 12 in sequence, or part of the connecting line raw materials can also be located on the second semi-circular groove 21. In short, it should not exceed the conveying end of the module conveyor 2. Then, lower each conveying wheel 38 through the first linear mechanism 32 so that the conveying wheels 38 contact the connecting line raw materials.

[0036] Then, lower the cross block 43 through the second linear mechanism 42. First, make the limiting block 48 completely fall into the vertical groove 24. At this time, the cutting edge portion 441 still cannot contact the connecting line raw materials. Then, rotate each conveying wheel 38 through each rotating motor 36 until the end portions of the connecting line raw materials contact the limiting block 48.

[0037] Next, the cross block 43 continues to descend, and the cutting edge portion 441 cuts the connecting line raw materials. At the same time, the spring 46 is compressed and the hanging plate 45 descends. After the cutting is completed, the second linear mechanism 42 lifts all the components under its output shaft, and then continues to convey the connecting line raw materials so that the cut connecting lines are pushed into the collection basket 5.

[0038] And so on, continuous cutting of the connecting lines can be carried out.

[0039] The above are only some embodiments listed in this application and are not used to limit this application.

Claims

1. A batch shearing device for connecting lines, characterized in that, Including: A fixed conveyor rack (1), at the upper end of the fixed conveyor rack (1), a plurality of first semi-circular grooves (12) are arranged in an array along the width direction; A module conveyor rack (2), assembled at the conveying end of the fixed conveyor rack (1), at the upper end of the module conveyor rack (2), a plurality of second semi-circular grooves (21) respectively matching the first semi-circular grooves (12) are provided, and a vertical groove (24) is provided at the conveying end of the module conveyor rack (2); A conveying unit (3), sleeved outside the fixed conveyor rack (1), for conveying the connecting wires on the fixed conveyor rack (1); A shearing unit (4), arranged on one side of the fixed conveyor rack (1), including a vertically arranged second linear mechanism (42), at the lower end of its output shaft, a knife plate (44) and a hanging plate (45) are provided, the knife plate (44) is located above the position between the fixed conveyor rack (1) and the module conveyor rack (2), a plurality of springs (46) are provided at the lower end of the hanging plate (45), a pressing plate (47) is provided at the lower end of the springs (46), and a limiting block (48) matching the vertical groove (24) is provided at the lower end of the pressing plate (47).

2. The batch cutting device for connecting lines according to claim 1, wherein At the conveying end of the fixed conveyor rack (1), a first extension part (13) is formed, a blade groove (15) is opened downward on the top surface (14) of the first extension part (13), and the lower part of the blade part (441) at the lower end of the knife plate (44) is located in the blade groove (15) when shearing to the lowest point.

3. The batch shearing device for connecting wires according to claim 1, wherein, At the conveying end of the fixed conveyor rack (1), a plurality of slots (16) extending inward along the length direction of the fixed conveyor rack (1) are also opened, at the conveying starting end of the module conveyor rack (2), a plurality of inserting rods (25) respectively matching the slots (16) are provided, and the length of the inserting rods (25) is less than or equal to the depth of the slots (16).

4. The connecting wire batch shearing device according to claim 1, characterized in that, At the conveying end of the module conveyor rack (2), a second extension part (22) is formed, an inclined surface (23) is formed at the upper end of the second extension part (22), there is a predetermined interval between the inner side surface of the second extension part (22) and the conveying end of the module conveyor rack (2), and a connecting plate is provided between the conveying end of the module conveyor rack (2) and the inner side surface of the second extension part (22) to form the vertical groove (24) at the predetermined interval position.

5. The batch cutting device for connecting wires according to claim 1, wherein The conveying unit (3) includes a vertically arranged first linear mechanism (32), at the upper end of its output shaft, a lifting plate (33) located below the fixed conveyor rack (1) is provided, above one end of the lifting plate (33), a plurality of rotating motors (36) are arranged in an array along the conveying direction of the connecting wires, at the output end of each rotating motor (36), a rotating rod (37) is provided, and a plurality of conveying wheels (38) respectively located above the first semi-circular grooves (12) are fixedly arranged in an array along the axis on the outer peripheral side of the rotating rod (37).

6. The batch cutting device for connecting wires according to claim 1, wherein, At the lower end of the output shaft of the second linear mechanism (42), a cross block (43) is provided, on one side of the cross block (43), an inverted L-shaped plate (431) is provided, the knife plate (44) is arranged at the lower end of the cross block (43), and the hanging plate (45) is arranged at the lower end of the vertical part of the inverted L-shaped plate (431).

7. The batch cutting device for connecting wires according to claim 1, characterized in that, A plurality of through holes are vertically penetrated through the hanging plate (45), and a plurality of guide rods (471) respectively penetrating through the through holes are provided at the upper end of the pressing plate (47).

8. The batch cutting device for connecting lines according to claim 1, wherein, One side of the pressing plate (47) is also provided with an upper semi-circular groove (49) extending to one side of the limiting block (48), and the upper semi-circular groove (49) and the second semi-circular groove (21) form a circular groove.