Slag cleaning device
Through the combination of guide rails, adjustment components and cleaning components, the problems of slag accumulation and solidification of flame cutting machines are solved, efficient cleaning of slag and flexible adjustment of cutting heads are achieved, and processing accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202422409796.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-08
AI Technical Summary
During processing of existing flame cutting machines, the slag is prone to accumulate and solidify, resulting in uneven work surfaces, affecting the positioning and cutting accuracy of workpieces, and the scraper cleaning effect is limited, limiting processing efficiency.
A slag cleaning device including guide rails, adjustment components and cleaning components is designed. The slag is cleaned by a grinding roller and a spray head, and the cutting head is driven by a threaded rod and a motor to lift and move the cutting head, expand the scope of application, and collect slag and water through a collection box and a filter.
Effectively clean the solidified slag, improve the flatness of the work surface, enhance the positioning accuracy of the workpiece and the flexibility of the cutting head, and improve the processing efficiency and cleaning effect.
Smart Images

Figure CN223172086U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of numerical control flame cutting machine equipment, in particular to a slag cleaning device. Background Technique
[0002] A flame cutting machine is a cutting device that uses gas mixed with oxygen or gasoline mixed with oxygen to cut metal materials. Flame cutting machines are widely used in metal cutting and processing in industries such as steel, shipbuilding, machinery, and chemical engineering. They have the advantages of fast cutting speed, large cutting thickness, low equipment cost, and good environmental protection. The introduction of numerical control technology into flame cutting has realized the automation of the entire cutting process, significantly improving the cutting quality, production efficiency, and material utilization rate.
[0003] A flame cutting machine with the patent application number 202321301433.1, which can collect and clean slag, pushes the connecting frame. The connecting frame slides relative to the guide seat through the slider and the chute, driving the pusher head to push out the slag generated during the operation of the flame cutting machine, which can avoid the phenomenon of slag accumulation during operation and collect the pushed-out slag. However, during use, the gantry slides along the guide rail, and the connecting sleeve slides along the gantry, enabling the cutting head to move back and forth and left and right, and can only cut at a fixed plane height, restricting the adaptability of the cutting machine to workpieces of different thicknesses and shapes, and limiting the flexibility of operation.
[0004] During the production and processing of some existing flame cutting machines, the generated welding slag is prone to accumulate and solidify on the workbench surface, which may cause the workbench surface to be uneven, making it inconvenient to position and place workpieces, and prone to cutting errors. At the same time, the cleaning effect of only using a scraper to clean the solidified welding slag is limited, affecting the processing efficiency.
[0005] Therefore, it is necessary to provide a new slag cleaning device to solve the above technical problems. Content of the Utility Model
[0006] To solve the above technical problems, the utility model provides a slag cleaning device that is convenient for position adjustment and improves the cleaning effect.
[0007] The slag cleaning device provided by the utility model comprises a guide rail, an adjusting component and a cleaning component. A slider is slidably connected to the outside of the guide rail, and a square pipe is fixedly connected to the top of the slider. The adjusting component is arranged inside the square pipe. The adjusting component comprises a gantry, a first positioning block, a threaded rod and a stabilizing rod. A gantry is arranged inside the square pipe. A first positioning block is fixedly connected to the bottom of the gantry. A threaded rod is threadedly connected inside the first positioning block. A stabilizing rod is fixedly connected to the bottom of the inner cavity of the square pipe. The cleaning component is arranged on the rear surface of the square pipe. The cleaning component comprises a fixing frame, a support plate, a grinding roller, a worm wheel and a worm. A fixing frame is fixedly connected to the rear surface of the square pipe. A support plate is fixedly connected to the bottom of the fixing frame. A grinding roller is rotatably connected inside the support plate. A worm wheel is arranged at one end of the grinding roller. A worm is meshed and connected to the outside of the worm wheel.
[0008] As a slag cleaning device provided by the utility model, preferably, a first motor is fixedly connected to the bottom of the inner cavity of the square pipe. An output end of the first motor is fixedly connected to a first connecting rod. One end of the first connecting rod is fixedly connected to one end of the threaded rod.
[0009] As a slag cleaning device provided by the utility model, preferably, a second positioning block is slidably connected to the outside of the stabilizing rod. The top of the second positioning block is fixedly connected to the bottom of the gantry. A connecting sleeve is slidably connected to the outside of the gantry.
[0010] As a slag cleaning device provided by the utility model, preferably, a cutting head is arranged on the front surface of the connecting sleeve. A second connecting rod is fixedly connected to one side of the connecting sleeve. One end of the second connecting rod is fixedly connected to a cylinder.
[0011] As a slag cleaning device provided by the utility model, preferably, a second motor is fixedly connected to one side of the support plate of the cleaning component. An output end of the second motor is fixedly connected to a third connecting rod. One end of the third connecting rod is fixedly connected to one end of the worm.
[0012] As a slag cleaning device provided by the utility model, preferably, a shaft seat is arranged on one side of the worm wheel. One side of the shaft seat is fixedly connected to one side of the support plate. A support seat is arranged at one end of the worm. One side of the support seat is fixedly connected to one side of the support plate.
[0013] As a slag cleaning device provided by the utility model, preferably, a hose is fixedly connected to the bottom of the fixing frame. A spray head is communicated inside the hose. A fixing plate is fixedly connected to the rear surface of the support plate. A pushing plate is fixedly connected to one side of the fixing plate.
[0014] As a slag cleaning device provided by the present utility model, preferably, a processing table is fixedly connected to the bottom of the guide rail, legs are fixedly connected to the four corners of the bottom of the processing table, a collection box is fixedly connected to the front surface of the processing table, a filter screen is arranged inside the collection box, a water storage tank is arranged at the bottom of the collection box, and a water outlet pipe is communicated with the inside of the water storage tank.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] For this slag cleaning device, under the action of a fixing frame, a worm gear, a worm, etc., the grinding roller is controlled to rotate to grind the solidified slag on the processing table. With the cooperation of the water sprayed by the nozzle, the slag is cleaned. Through a pushing plate, a collection box, a water storage tank, etc., it is convenient to collect the slag and the used water, effectively improving the cleaning effect, with convenient, efficient and high - quality operation. Through a threaded rod, a first positioning block, a second positioning block and a stabilizing rod, etc., it is convenient to control the lifting adjustment of the gantry and the cutting head, and it moves back and forth under the drive of a guide rail, a slider, etc., and moves left and right under the drive of a second connecting rod, a connecting sleeve, etc., effectively expanding the scope of use, solving the problems that in some existing flame cutting machines during production and processing, the generated welding slag is easy to accumulate and solidify on the workbench surface, which may lead to the unevenness of the workbench surface, is not convenient for positioning and placing workpieces, is prone to cutting errors, and at the same time, the cleaning effect of only using a scraper to clean the solidified welding slag is limited, affecting the processing efficiency. Description of the Drawings
[0017] Figure 1 It is a schematic structural diagram of a preferred embodiment of the slag cleaning device provided by the present utility model;
[0018] Figure 2 It is Figure 1 a schematic structural diagram of the shown adjusting assembly;
[0019] Figure 3 It is Figure 1 a schematic structural diagram of the shown cleaning assembly;
[0020] Figure 4 It is Figure 1 a schematic structural diagram of the shown filter screen and water storage tank.
[0021] Reference numerals in the figure: 1, guide rail; 2, slider; 3, square tube; 4, adjustment assembly; 41, gantry; 42, first positioning block; 43, threaded rod; 44, stabilizing rod; 5, cleaning assembly; 51, fixing frame; 52, support plate; 53, grinding roller; 54, worm gear; 55, worm; 6, first motor; 7, first connecting rod; 8, second positioning block; 9, connecting sleeve; 10, cutting head; 11, second connecting rod; 12, cylinder; 13, second motor; 14, third connecting rod; 15, shaft seat; 16, support seat; 17, hose; 18, nozzle; 19, fixing plate; 20, pushing plate; 21, processing table; 22, leg; 23, collection box; 24, filter screen; 25, water storage tank; 26, water outlet pipe. Detailed implementation mode
[0022] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0023] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , where Figure 1 is a schematic structural diagram of a preferred embodiment of the slag cleaning device provided by the present utility model; Figure 2 is Figure 1 a schematic structural diagram of the adjustment assembly shown in Figure 3 is Figure 1 a schematic structural diagram of the cleaning assembly shown in Figure 4 is Figure 1 a schematic structural diagram of the filter screen and the water storage tank shown in. A slag cleaning device includes a guide rail 1, a slider 2 is slidably connected to the outside of the guide rail 1, and a square tube 3 is fixedly connected to the top of the slider 2;
[0024] In the specific implementation process, as shown in Figure 1 and Figure 2 , the adjustment assembly 4 is arranged inside the square tube 3. The adjustment assembly 4 includes a gantry 41, a first positioning block 42, a threaded rod 43 and a stabilizing rod 44. A gantry 41 is arranged inside the square tube 3, a first positioning block 42 is fixedly connected to the bottom of the gantry 41, a threaded rod 43 is threadedly connected to the inside of the first positioning block 42, and a stabilizing rod 44 is fixedly connected to the bottom of the inner cavity of the square tube 3.
[0025] A first motor 6 is fixedly connected to the bottom of the inner cavity of the square tube 3, an output end of the first motor 6 is fixedly connected to a first connecting rod 7, and one end of the first connecting rod 7 is fixedly connected to one end of the threaded rod 43.
[0026] A second positioning block 8 is slidably connected to the outside of the stabilizing rod 44, the top of the second positioning block 8 is fixedly connected to the bottom of the gantry 41, and a connecting sleeve 9 is slidably connected to the outside of the gantry 41.
[0027] The front surface of the connecting sleeve 9 is provided with a cutting head 10. One side of the connecting sleeve 9 is fixedly connected with a second connecting rod 11, and one end of the second connecting rod 11 is fixedly connected with a cylinder 12.
[0028] It should be noted that: The slider 2 slides along the guide rail 1, which is convenient for driving the square tube 3 to move back and forth for adjustment. The two square tubes 3 are respectively used for assembling the stabilizing rod 44 and the threaded rod 43. The cutting head 10 is installed and fixed through the connecting sleeve 9, and the cylinder 12 is fixed through the gantry 41. Driven by the cylinder 12, the second connecting rod 11 drives the connecting sleeve 9 and the cutting head 10 to move and adjust along the gantry 41. With the cooperation of the first motor 6 and the first connecting rod 7, it is convenient to drive the threaded rod 43 to rotate. Then, under the action of the first positioning block 42, the gantry 41 is driven to lift, and at the same time, the second positioning block 8 is driven to slide under the limitation of the stabilizing rod 44, improving the stability of the lifting adjustment of the gantry 41. By adjusting the height of the gantry 41, the height of the cutting head 10 is further adjusted, enhancing the flexibility of processing and production.
[0029] Reference Figure 1 、 Figure 3 and Figure 4 As shown in
[0030] and
[0031] the cleaning assembly 5 is arranged on the rear surface of the square tube 3. The cleaning assembly 5 includes a fixing frame 51, a support plate 52, a grinding roller 53, a worm gear 54 and a worm 55. The rear surface of the square tube 3 is fixedly connected with the fixing frame 51. The bottom of the fixing frame 51 is fixedly connected with the support plate 52. The inner side of the support plate 52 is rotatably connected with the grinding roller 53. One end of the grinding roller 53 is provided with the worm gear 54, and the outer side of the worm gear 54 is meshed with the worm 55.
[0032] One side of the support plate 52 of the cleaning assembly 5 is fixedly connected with a second motor 13. The output end of the second motor 13 is fixedly connected with a third connecting rod 14. One end of the third connecting rod 14 is fixedly connected with one end of the worm 55.
[0033] The bottom of the guide rail 1 is fixedly connected to a processing table 21. Legs 22 are fixedly connected to the four corners of the bottom of the processing table 21. A collection box 23 is fixedly connected to the front surface of the processing table 21. A filter screen 24 is arranged inside the collection box 23. A water storage tank 25 is arranged at the bottom of the collection box 23. A water outlet pipe 26 communicates with the inside of the water storage tank 25.
[0034] It should be noted that: the fixing frame 51 is fixed by two square tubes 3. The worm gear 54 and the worm 55 are respectively supported by the shaft seat 15 and the support seat 16. Under the action of the second motor 13, the third connecting rod 14, the worm 55 and the worm gear 54, it is convenient to drive the grinding roller 53 to rotate to grind the solidified slag on the processing table 21. Cleaning water is conveyed through the hose 17 and sprayed onto the processing table 21 through a plurality of nozzles 18, which can clean the grinding debris while cooling. The pushing plate 20 is fixed by two fixing plates 19. When the slider 2 drives the square tube 3 to move, under the connection of the fixing frame 51, the support plate 52 and the fixing plate 19, the pushing plate 20 is driven to move towards the collection box 23, pushing the water and the cleaned slag into the collection box 23. After being filtered by the filter screen 24, the used water falls into the water storage tank 25 for storage and can be conveniently taken out through the water outlet pipe 26 for reuse.
[0035] The working principle of a slag cleaning device provided by the present utility model is as follows:
[0036] During use, supported by the outriggers 22 and the processing table 21, it slides along the guide rail 1 through the slider 2, facilitating the forward and backward movement adjustment of the square tube 3, the cutting head 10, etc. Driven by the cylinder 12, the second connecting rod 11 drives the connecting sleeve 9 to move under the limitation of the gantry 41, thereby driving the cutting head 10 to move horizontally left and right. Driven by the first motor 6, the first connecting rod 7 drives the threaded rod 43 to rotate, so that the first positioning block 42 drives the gantry 41 to rise and fall. At the same time, the second positioning block 8 moves under the limitation of the stabilizing rod 44, thereby realizing the stable up and down movement adjustment of the gantry 41, facilitating the adjustment of the height of the cutting head 10, meeting different cutting requirements, and improving the flexibility of use. When the slider 2 drives the square tube 3 to move forward and backward, supported by the fixing frame 51, the second motor 13 is started, so that the third connecting rod 14 drives the worm 55 to rotate under the support of the support seat 16, thereby driving the worm wheel 54 to drive the grinding roller 53 to rotate, grinding the accumulated and solidified slag on the processing table 21. Clean water is injected through the hose 17 and sprayed out through multiple nozzles 18 onto the processing table 21, effectively cooling during grinding and cleaning the slag at the same time. Supported by the two fixing plates 19, the push plate 20 pushes the water and the cleaned slag into the collection box 23. After being filtered by the filter screen 24, the used water falls into the water storage tank 25 for storage and is conveniently discharged and reused through the water outlet pipe 26, reducing resource waste, effectively cleaning the solidified slag, improving the cleaning effect, and promoting the smooth progress of production and processing.
[0037] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be included in the patent protection scope of the present invention by the same token.
Claims
1. A slag cleaning device, characterized in that, Including: A guiding rail (1), on the outer side of which a slider (2) is slidably connected, and a square pipe (3) is fixedly connected to the top of the slider (2); An adjusting component (4), which is arranged inside the square pipe (3). The adjusting component (4) includes a gantry (41), a first positioning block (42), a threaded rod (43) and a stabilizing rod (44). A gantry (41) is arranged inside the square pipe (3), the bottom of the gantry (41) is fixedly connected with a first positioning block (42), the inside of the first positioning block (42) is threadedly connected with a threaded rod (43), and the bottom of the inner cavity of the square pipe (3) is fixedly connected with a stabilizing rod (44); A cleaning component (5), which is arranged on the rear surface of the square pipe (3). The cleaning component (5) includes a fixing frame (51), a support plate (52), a grinding roller (53), a worm gear (54) and a worm (55). A fixing frame (51) is fixedly connected to the rear surface of the square pipe (3), the bottom of the fixing frame (51) is fixedly connected with a support plate (52), the inside of the support plate (52) is rotatably connected with a grinding roller (53), one end of the grinding roller (53) is provided with a worm gear (54), and the outside of the worm gear (54) is meshed with a worm (55).
2. The slag cleaning device according to claim 1, wherein, A first motor (6) is fixedly connected to the bottom of the inner cavity of the square pipe (3), and the output end of the first motor (6) is fixedly connected with a first connecting rod (7), and one end of the first connecting rod (7) is fixedly connected with one end of the threaded rod (43).
3. The slag cleaning device according to claim 1, wherein A second positioning block (8) is slidably connected to the outside of the stabilizing rod (44), the top of the second positioning block (8) is fixedly connected with the bottom of the gantry (41), and a connecting sleeve (9) is slidably connected to the outside of the gantry (41).
4. The slag cleaning device according to claim 3, characterized in that, A cutting head (10) is arranged on the front surface of the connecting sleeve (9), a second connecting rod (11) is fixedly connected to one side of the connecting sleeve (9), and one end of the second connecting rod (11) is fixedly connected with a cylinder (12).
5. The slag cleaning device according to claim 1, characterized in that On one side of the support plate (52) of the cleaning component (5), a second motor (13) is fixedly connected, and the output end of the second motor (13) is fixedly connected with a third connecting rod (14), and one end of the third connecting rod (14) is fixedly connected with one end of the worm (55).
6. The slag cleaning device according to claim 1, wherein A shaft seat (15) is arranged on one side of the worm gear (54), one side of the shaft seat (15) is fixedly connected with one side of the support plate (52), a support seat (16) is arranged on one end of the worm (55), and one side of the support seat (16) is fixedly connected with one side of the support plate (52).
7. The slag cleaning device according to claim 1, characterized in that A hose (17) is fixedly connected to the bottom of the fixing frame (51), a spray head (18) is communicated inside the hose (17), a fixing plate (19) is fixedly connected to the rear surface of the support plate (52), and a pushing plate (20) is fixedly connected to one side of the fixing plate (19).
8. The slag cleaning device according to claim 1, wherein The bottom of the guide rail (1) is fixedly connected to a processing table (21), the four corners of the bottom of the processing table (21) are fixedly connected to support legs (22), the front surface of the processing table (21) is fixedly connected to a collection box (23), a filter screen (24) is arranged inside the collection box (23), a water storage tank (25) is arranged at the bottom of the collection box (23), and a water outlet pipe (26) is communicated inside the water storage tank (25).
Citation Information
Patent Citations
Flame cutting machine capable of collecting and cleaning slag
CN220574962U