Anti-deformation structure of metal product positioned welding clamp
By introducing a combined structure of cylinder drive slide plate and infrared sensor into the welding positioning fixture, the problems of inconvenient adjustment of welding position and deformation and bending are solved, and the precise positioning and protection of the support column are achieved.
Patent Information
- Application Number
- CN202422411691.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-08
AI Technical Summary
Existing welding positioning fixtures are inconvenient to adjust the welding position and are prone to deformation and bending of metal products.
An anti-deformation structure including a base, side plate, cylinder, slider, screw, motor, pre-positioning assembly and infrared sensor is designed. The slide plate and block assembly are driven by the cylinder, and the infrared sensor is used to detect the position of the support column to achieve position adjustment and protection.
It realizes convenient adjustment of welding position and protection of support columns, prevents deformation and bending, and improves welding accuracy and stability.
Smart Images

Figure CN223172288U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-deformation structures of jigs, and particularly relates to an anti-deformation structure of a positioning welding jig for metal products. Background Technique
[0002] The steel frame includes an upper main support column and a lower base. When vertically welding the support column and the lower base, a jig is used to position and clamp them, and then welding is carried out through a positioning welding machine or other welding equipment.
[0003] After retrieval, in the prior art (publication number: CN214641426U), it is recorded that "a steel frame welding positioning jig includes a support table for positioning and supporting the lower base of the steel frame; a top plate arranged above the support table, and the top plate is connected to the support table through side plates; a notch is opened on the top plate for accommodating and positioning the support column of the steel frame; a vertical plate connected above the top plate, a hinge seat is connected to the surface of the vertical plate, a swing arm is hinged to the hinge seat, the swing arm is also hinged to a connecting piece, the bottom of the connecting piece is hinged to a sliding column, the bottom end of the sliding column is connected to a pressure plate, and the pressure plate is arranged above the notch; the sliding column freely slides in a guide sleeve, and the guide sleeve is connected to the vertical plate. The device has a simple structure and reasonable design, and can effectively solve the problems of eccentricity and deviation during the welding of the steel frame."
[0004] Although the welding positioning jig in the prior art realizes the welding positioning effect of the steel frame, there are still some deficiencies: the existing welding positioning jig is not convenient to adjust the connection position between the support column and the steel frame base when positioning the support column of the steel frame. Secondly, the positioning and clamping of the support column lack a protection effect, resulting in easy deformation and bending of the support column during the clamping and positioning process. Content of the Utility Model
[0005] In order to overcome the defects existing in the prior art, a metal product positioning welding jig anti-deformation structure is provided at present to solve the problems that the existing welding positioning jig is not convenient to adjust the welding position and is prone to cause deformation and bending of metal products.
[0006] To achieve the above object, a metal product positioning welding jig anti-deformation structure is provided, including: a base, a side plate is connected to the upper side of the base, a fixing plate is connected to one side of the side plate, and a second cylinder is connected to the upper side of the fixing plate. A pressing component is slidably connected to one side of the side plate, and the pressing component is connected to the lower end of the second cylinder. The pressing component includes a sliding plate, a screwing block is slidably connected to the lower end of the sliding plate, and a pressing block component is connected to the lower end of the screwing block. A pre-positioning component is arranged below the pressing block component, one end of the pre-positioning component is connected to the side plate, a limiting block is arranged below the pre-positioning component, and a clamping block is arranged outside the limiting block.
[0007] Further, a first cylinder is connected to the outer side of the clamping block, and the first cylinder is fixed on the base, and the clamping block is slidably connected to the upper end surface of the base.
[0008] Further, one end of the sliding plate is slidably connected to a guiding groove formed inside the side plate, and a sliding groove is formed on the lower side of the sliding plate, and a lead screw is rotatably connected in the sliding groove, and one end of the lead screw is externally connected to a motor.
[0009] Further, the screwed block is slidably connected in the sliding groove, and the lead screw is screwed through the screwed block.
[0010] Further, the pressing block assembly includes a hollow block, and an inner cavity is formed on the lower side of the hollow block, and a spring is installed in the inner cavity.
[0011] Further, an elastic plate is connected to the lower end of the hollow block, and a buffer pad is connected to the lower end of the elastic plate, and the elastic plate is connected to the lower end of the spring.
[0012] Further, mounting plates are connected to both ends of the hollow block, and an infrared sensor is installed inside one of the mounting plates, and a photoelectric reflection plate corresponding to the infrared sensor is provided on the inner end surface of the other mounting plate, and the infrared sensor is electrically connected to the second cylinder.
[0013] Further, the pre-positioning assembly includes a fixing frame with an N-shaped structure, and an opening groove is formed inside the fixing frame, and an adjusting plate slidably connected to the inner wall of the fixing frame is provided inside the opening groove, and a positioning bolt is provided on the upper side of the fixing frame.
[0014] Further, an arc-shaped groove is formed on the outer side of the adjusting plate, and a turning plate hinged to the adjusting plate is provided on the outer side of the arc-shaped groove, and a magnet is provided on the outer edge of the adjusting plate, and scale lines are provided on the upper side of the fixing frame and the upper side of the adjusting plate.
[0015] The beneficial effects of the present utility model are as follows:
[0016] 1. During use, place the base of the steel frame on the base, and then fix it through the first cylinder, the clamping block and the limiting block. Then, insert the support column of the steel frame into the arc-shaped groove from the side of the opening groove of the fixing frame, and then close the turning plate. At this time, the adjusting plate can be moved horizontally or longitudinally back and forth, so that the welding position of the bottom of the support column and the base of the steel frame can be adjusted, and then fixed through the positioning bolt, thereby achieving the effect of facilitating the adjustment of the welding position.
[0017] 2. By using a skateboard, a motor, a lead screw, and a screwed block, it is convenient to adjust the position of the pressing block assembly so that it moves to the upper side of the support column. Then, the second cylinder is used to drive the skateboard to move downward, and the hollow block can be driven downward. When the infrared sensor detects the upper end of the support column, the downward pressing stroke of the second cylinder can be changed according to a preset program at this time, making it convenient to achieve the downward pressing protection effect for support columns of different lengths. At the same time, through the spring, elastic plate, and buffer pad, the downward pressing protection effect on the support column is further realized to prevent it from deforming and bending. Description of the Drawings
[0018] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention.
[0019] Figure 2 It is a schematic sectional structure diagram of the downward pressing assembly of an embodiment of the present invention.
[0020] Figure 3 For an embodiment of the present invention Figure 2 Schematic diagram of the structure at position A.
[0021] Figure 4 It is a schematic top view structure diagram of the pre-positioning assembly of an embodiment of the present invention.
[0022] In the figure: 1. Base; 11. Limit block; 12. Clamping block; 13. First cylinder; 14. Side plate; 15. Fixed plate; 16. Second cylinder; 2. Downward pressing assembly; 21. Skateboard; 22. Chute; 23. Lead screw; 24. Screwed block; 25. Motor; 26. Pressing block assembly; 261. Hollow block; 262. Inner cavity; 263. Spring; 264. Elastic plate; 265. Buffer pad; 266. Infrared sensor; 267. Mounting plate; 3. Pre-positioning assembly; 31. Fixed frame; 32. Open slot; 33. Adjusting plate; 34. Positioning bolt; 35. Arc-shaped slot; 36. Flipping plate; 37. Magnet; 38. Scale line. Detailed Embodiment
[0023] Refer to Figures 1 to 4As shown in the figure, the present utility model provides an anti-deformation structure for a positioning welding fixture of metal products, including: a base 1, a side plate 14 is connected to the upper side of the base 1, a fixing plate 15 is connected to one side of the side plate 14, and a second cylinder 16 is connected to the upper side of the fixing plate 15. A pressing component 2 is slidably connected to one side of the side plate 14, and the pressing component 2 is connected to the lower end of the second cylinder 16. The pressing component 2 includes a sliding plate 21, and a screwing block 24 is slidably connected to the lower end of the sliding plate 21, and a pressing block component 26 is connected to the lower end of the screwing block 24. A pre-positioning component 3 is provided below the pressing block component 26, one end of the pre-positioning component 3 is connected to the side plate 14, and a limiting block 11 is provided below the pre-positioning component 3. At the same time, a clamping block 12 is provided outside the limiting block 11. The clamping block 12 is connected to a first cylinder 13 outside, and the first cylinder 13 is fixed on the base 1, and the clamping block 12 is slidably connected to the upper end surface of the base 1. One end of the sliding plate 21 is slidably connected to a guiding groove opened inside the side plate 14, a sliding groove 22 is opened on the lower side of the sliding plate 21, and a lead screw 23 is rotatably connected in the sliding groove 22. At the same time, one outer end of the lead screw 23 is connected to a motor 25, the screwing block 24 is slidably connected in the sliding groove 22, and the lead screw 23 is screwed through the screwing block 24.
[0024] In this embodiment, the base 1, the pressing component 2 and the pre-positioning component 3 constitute the main structure of the anti-deformation structure of the positioning welding fixture of metal products involved in this application, and the metal product is set as a steel frame structure.
[0025] Specifically, rubber pads are provided on the opposite sides of the limiting block 11 and the clamping block 12 to realize the clamping and holding of the bottom of the steel frame.
[0026] As Figure 2 and Figure 3 shown, the pressing block component 26 includes a hollow block 261, a cavity 262 is opened on the lower side of the hollow block 261, and a spring 263 is installed in the cavity 262. The lower end of the hollow block 261 is connected to an elastic plate 264, and a buffer pad 265 is connected to the lower end of the elastic plate 264, and the elastic plate 264 is connected to the lower end of the spring 263. Installation plates 267 are connected to both ends of the hollow block 261, and an infrared sensor 266 is installed inside one of the installation plates 267, and a photoelectric reflection plate corresponding to the infrared sensor 266 is provided on the inner end face of the other installation plate 267. At the same time, the infrared sensor 266 is electrically connected to the second cylinder 16.
[0027] Specifically, the elastic plate 264 is made of elastic steel material, so that when it is pressed and bent downward, part of the spring 263 is squeezed into the cavity 262 to realize the protection of the downward clamping of the support column of the steel frame.
[0028] Specifically, the infrared sensor 266 is of the reflective type, so that a horizontal infrared detection light is formed below the buffer pad 265. When the detection light is triggered by the top of the steel frame support column, the descending stroke of the second cylinder 16 can be controlled according to a preset program at this time, so that the support column can be pressed tightly without deformation. The cylinder realizes stroke control after the infrared sensor 266 is triggered, which is an existing known technical field.
[0029] As Figure 4 shown, the pre-positioning assembly 3 includes a fixing frame 31 in an N-shaped structure, and an opening groove 32 is provided inside the fixing frame 31. An adjusting plate 33 slidably connected to the inner wall of the fixing frame 31 is provided inside the opening groove 32. At the same time, a positioning bolt 34 is provided on the upper side of the fixing frame 31. An arc groove 35 is opened on the outer side of the adjusting plate 33, and a turning plate 36 hinged to the adjusting plate 33 is provided on the outer side of the arc groove 35. At the same time, a magnet 37 is provided on the outer edge of the adjusting plate 33. Scale lines 38 are provided on the upper sides of both the fixing frame 31 and the adjusting plate 33.
[0030] Specifically, through holes are opened in the front and rear plate bodies of the fixing frame 31, and through holes are also opened on the upper side. The positioning bolt 34 slides in the through hole on the upper side, and the adjusting plate 33 can move back and forth, left and right in the through hole inside the plate body, so as to realize the adjustment of the welding position of the steel frame support column.
[0031] During use, place the base of the steel frame on the base, then fix it through the first cylinder, clamping block and limiting block. Then, insert the support column of the steel frame into the arc groove from the side of the opening groove of the fixing frame, and then close the turning plate. At this time, the adjusting plate can be moved horizontally or longitudinally back and forth to adjust the welding position of the bottom of the support column and the steel frame base. Then fix it with the positioning bolt. By using the sliding plate, motor, lead screw and screwed block, it is convenient to adjust the position of the pressing block assembly so that it moves to the upper side of the support column. Then drive the sliding plate downward through the second cylinder, and the hollow block can be driven downward. When the infrared sensor detects the upper end of the support column, the continuous pressing stroke of the second cylinder can be changed according to a preset program at this time, so as to facilitate the realization of the pressing protection effect on support columns of different lengths. At the same time, through the spring, elastic plate and buffer pad, the pressing protection effect on the support column is further realized to prevent it from deforming and bending.
[0032] The anti-deformation structure of the positioning welding fixture for metal products of the present utility model can effectively solve the problems that the existing welding positioning fixtures are not convenient to adjust the welding position and are prone to cause deformation and bending of metal products. On the basis of the existing anti-deformation structure technology of the positioning welding fixture for metal products, the welding positions of the components of the steel frame can be adjusted, and the pre-positioning effect can be achieved after adjustment. At the same time, it has an anti-deformation protection effect on the components during the clamping process.
Claims
1. An anti-deformation structure for a positioning welding fixture of a metal product, comprising: Base (1), characterized in that: a side plate (14) is connected to the upper side of the base (1), a fixing plate (15) is connected to one side of the side plate (14), and a second cylinder (16) is connected to the upper side of the fixing plate (15). A pressing component (2) is slidably connected to one side of the side plate (14), and the pressing component (2) is connected to the lower end of the second cylinder (16). The pressing component (2) includes a sliding plate (21), a screwing block (24) is slidably connected to the lower end of the sliding plate (21), and a pressing block component (26) is connected to the lower end of the screwing block (24). A pre-positioning component (3) is provided on the lower side of the pressing block component (26), one end of the pre-positioning component (3) is connected to the side plate (14), a limiting block (11) is provided on the lower side of the pre-positioning component (3), and a clamping block (12) is provided on the outer side of the limiting block (11).
2. The anti-deformation structure of a positioning welding fixture for metal products according to claim 1, characterized in that, A first cylinder (13) is connected to the outer side of the clamping block (12), the first cylinder (13) is fixed on the base (1), and the clamping block (12) is slidably connected to the upper end surface of the base (1).
3. The anti-deformation structure of a positioning welding fixture for metal products according to claim 1, characterized in that, One end of the sliding plate (21) is slidably connected to a guiding groove formed inside the side plate (14), a sliding groove (22) is formed on the lower side of the sliding plate (21), a lead screw (23) is rotatably connected to the sliding groove (22), and a motor (25) is connected to the outer end of one end of the lead screw (23).
4. The anti-deformation structure of a positioning welding fixture for metal products according to claim 1, characterized in that, The screwing block (24) is slidably connected to the sliding groove (22), and the lead screw (23) is screwed through the screwing block (24).
5. The anti-deformation structure of a positioning welding fixture for metal products according to claim 1, characterized in that, The pressing block component (26) includes a hollow block (261), a cavity (262) is formed on the lower side of the hollow block (261), and a spring (263) is installed in the cavity (262).
6. The anti-deformation structure of a positioning welding fixture for metal products according to claim 5, characterized in that, The lower end of the hollow block (261) is connected to an elastic plate (264), a buffer pad (265) is connected to the lower end of the elastic plate (264), and the elastic plate (264) is connected to the lower end of the spring (263).
7. The anti-deformation structure of a positioning welding fixture for metal products according to claim 5, characterized in that, Installation plates (267) are connected to both ends of the hollow block (261), an infrared sensor (266) is installed inside one of the installation plates (267), a photoelectric reflection plate corresponding to the infrared sensor (266) is provided on the inner end surface of the other installation plate (267), and the infrared sensor (266) is electrically connected to the second cylinder (16).
8. The anti-deformation structure of a positioning welding fixture for metal products according to claim 1, characterized in that, The pre-positioning component (3) includes a fixing frame (31) with an N-shaped structure, an opening groove (32) is formed inside the fixing frame (31), an adjusting plate (33) slidably connected to the inner wall of the fixing frame (31) is provided inside the opening groove (32), and a positioning bolt (34) is provided on the upper side of the fixing frame (31).
9. The anti-deformation structure of a positioning welding fixture for metal products according to claim 8, characterized in that, An arc-shaped groove (35) is formed on the outer side of the adjusting plate (33), a turning plate (36) hinged to the adjusting plate (33) is provided on the outer side of the arc-shaped groove (35), a magnet (37) is provided on the outer edge of the adjusting plate (33), and scale lines (38) are provided on the upper sides of both the fixing frame (31) and the adjusting plate (33).
Citation Information
Patent Citations
Steel frame welding positioning clamp
CN214641426U