Linear cutting device for solid waste-based plasticized microporous insulation board production
By designing wire cutting devices for frames, conveying rollers, cutting components and collection components, the rocking and debris problems of solid waste-based plasticized microporous insulation board during cutting are solved, and high-quality cutting and environmental protection are achieved.
Patent Information
- Application Number
- CN202422331068.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The solid waste-based plasticized microporous insulation board is prone to shake during cutting, affecting the cutting quality, and a large amount of debris is generated during the cutting process, contaminating the working environment.
A wire cutting device including a frame, a conveying roller, a cutting assembly, a limiting assembly and a collection assembly is designed. The insulation board is driven to move through the conveying roller. The cutting assembly uses a cam and a crank to drive the cutting line for cutting. The limit assembly stabilizes the plate and collects debris and dust.
Effectively avoiding the shaking of the plate during the cutting process, improving the cutting quality, and cleaning debris and dust by collecting components to keep the working environment clean.
Smart Images

Figure CN223173083U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of the production of solid waste-based plasticized microporous insulation boards, and particularly relates to a wire cutting device for the production of solid waste-based plasticized microporous insulation boards. Background Art
[0002] The solid waste-based plasticized microporous insulation board is a kind of insulation board with a microporous structure, which is made of inorganic cementitious materials, fly ash, rubber powder, chemical additives and other raw materials through a specific production process.
[0003] After the solid waste-based plasticized microporous insulation board is demolded, it needs to be cut into plates with the same thickness according to the required specifications; there are various cutting devices, and the most widely used one is the wire cutting device. However, when the solid waste-based plasticized microporous insulation board is wire-cut, a large amount of debris will be generated, which not only pollutes the working environment but also affects the subsequent cutting of the plates; in addition, when the solid waste-based plasticized microporous insulation board is cut, the solid waste-based plasticized microporous insulation board is easily shaken under the influence of the cutting wire, thus affecting the cutting quality.
[0004] Therefore, this application provides a wire cutting device for the production of solid waste-based plasticized microporous insulation boards to meet the requirements. Summary of the Utility Model
[0005] The purpose of this application is to provide a wire cutting device for the production of solid waste-based plasticized microporous insulation boards, aiming to solve the problems that the solid waste-based plasticized microporous insulation board is easily shaken during cutting, affecting the cutting quality; and debris will appear during cutting, affecting the cutting process.
[0006] To achieve the above purpose, this application provides the following technical solution: A wire cutting device for the production of solid waste-based plasticized microporous insulation boards, including a frame body and a cutting assembly. A conveying roller is rotatably connected to the frame body. There are multiple groups of the conveying rollers, and the multiple groups of conveying rollers are linked by a sprocket and a chain.
[0007] The cutting assembly is further provided outside the frame body, and the cutting assembly is located between two groups of the conveying rollers.
[0008] The cutting assembly includes a cutting wire and a mounting frame. A rectangular frame is slidably connected to the mounting frame. The cutting wire is installed on the rectangular frame. The rectangular frame drives the cutting wire to move in the vertical direction under the drive of a cutting motor to cut the insulation board; by arranging the cutting assembly between adjacent conveying rollers, through the cam and crank in the cutting assembly, the mounting frame is driven to move in the vertical direction, so as to drive the cutting wire to cut the horizontally moving solid waste-based plasticized microporous insulation board, so as to achieve the production cutting process of the solid waste-based plasticized microporous insulation board.
[0009] The frame is also provided with a limiting assembly that enables the insulation board to move stably under the conveyance of the conveying roller;
[0010] A collecting assembly corresponding to the position of the cutting assembly is also provided below the frame.
[0011] Preferably, the cutting line is longitudinally mounted on the rectangular frame, the mounting frame is a "冂"-shaped frame, and a sliding groove for the rectangular frame to slide is provided on the mounting frame.
[0012] Preferably, the cutting motor is mounted on the mounting frame, and a cam is connected to the output end. A connecting block is provided on the facing surfaces of the rectangular frame and the cutting motor, and the cam is hinged to the connecting block via a crank.
[0013] Preferably, there are four limit assemblies, and two are in a group, which are symmetrically arranged on both sides of the cutting assembly. By arranging the limit assemblies on both sides of the frame, the solid waste-based plasticized microporous insulation board on the conveying roller can be conveyed along the middle under the limitation of the limit assemblies, thereby avoiding shaking during cutting, which affects the cutting quality of the solid waste-based plasticized microporous insulation board.
[0014] Preferably, the limiting assembly includes a mounting frame, a mounting seat and a roller. The mounting seat is connected to the frame through a slot at the bottom. The mounting seat is provided with the mounting frame. The mounting frame is rotatably connected to a roller for limiting the insulation board.
[0015] Preferably, a guide rod is slidably connected to the mounting seat, one end of the guide rod passes through the mounting seat and is connected to the mounting frame, and the guide rod is also engaged with a nut for limiting the position between the guide rod and the mounting seat. The mounting frame is fixed to the mounting seat through the guide rod and the nut. The distance between the two limiting components can be adjusted according to needs to adapt to different solid waste-based plasticized microporous insulation board processing requirements.
[0016] Preferably, the collecting component includes a collecting bucket and a connecting port. The collecting bucket is arranged below the frame. A connecting hole is opened on the collecting bucket. A filter is also provided on the connecting hole. The connecting port is installed in the connecting hole. The connecting port is connected to the external negative pressure equipment through a pipe. The collecting component is arranged below the cutting component to collect the cut debris and dust to avoid polluting the working environment and facilitate the staff to clean the site.
[0017] In summary, the technical effects and advantages of the utility model are:
[0018] In the present utility model, a cutting assembly is arranged between adjacent conveying rollers. Through the cam and crank in the cutting assembly, the mounting frame is driven to move in the vertical direction, thereby driving the cutting wire to cut the horizontally moving waste-based plasticized microporous insulation board, so as to achieve the production cutting and processing of the waste-based plasticized microporous insulation board.
[0019] In the present utility model, limiting components are arranged on both sides of the frame body. Under the limitation of the limiting components, the waste-based plasticized microporous insulation board located on the conveying rollers can be conveyed along the middle, avoiding shaking during cutting and affecting the cutting quality of the waste-based plasticized microporous insulation board; the mounting frame is fixed on the mounting seat through guide rods and nuts, and the distance between the two limiting components can be adjusted according to requirements to adapt to the processing requirements of different waste-based plasticized microporous insulation boards.
[0020] In the present utility model, a collection assembly is arranged below the cutting assembly, which can collect the cut debris and dust, avoid polluting the working environment, and at the same time facilitate the staff to clean the site. Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0022] Figure 1 It is a schematic structural diagram of the present utility model;
[0023] Figure 2 It is a partial structural diagram of the present utility model;
[0024] Figure 3 It is a schematic diagram of the cutting assembly of the present utility model;
[0025] Figure 4 It is a schematic diagram of the limiting component of the present utility model;
[0026] Figure 5 It is a schematic diagram of the collection assembly of the present utility model.
[0027] In the figure: 1. Frame body; 11. Conveying roller;
[0028] 2. Cutting assembly; 21. Mounting frame; 22. Rectangular frame; 23. Cutting wire; 24. Chute; 25. Cutting motor; 26. Cam; 27. Crank; 28. Connecting block;
[0029] 3. Limiting component; 31. Guide rod; 32. Mounting frame; 33. Mounting seat; 34. Card slot; 35. Nut; 36. Roller;
[0030] 4. Collection component; 41. Collection bucket; 42. Connection port; 43. Pipe; 44. Connection hole. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Example 1: Reference Figures 1-5 The wire cutting device for producing solid waste-based plasticized microporous insulation board shown in the figure includes a frame 1 and a cutting assembly 2. The frame 1 is rotatably connected to a conveying roller 11. The conveying roller 11 is provided with multiple groups, and the multiple groups of conveying rollers 11 are horizontally arranged and linked by sprockets and chains. The upper rollers of each group of conveying rollers 11 are connected to a sprocket, and one group of sprockets is driven by a conveying motor. Under the drive of the conveying motor, through the cooperation between the chain and the sprocket, the multiple groups of conveying rollers 11 can be driven to rotate simultaneously to convey the solid waste-based plasticized microporous insulation board.
[0033] The cutting assembly 2 is further provided on the outside of the frame 1 , and the cutting assembly 2 is located between the two groups of conveying rollers 11 ; the cutting assembly 2 is vertically arranged.
[0034] Cutting component 2: Figure 3 As shown, it is used for cutting the solid waste-based plasticized microporous insulation board, so that the solid waste-based plasticized microporous insulation board can be cut into boards of required thickness;
[0035] The cutting assembly 2 includes a cutting line 23 and a mounting frame 21. A rectangular frame 22 is slidably connected to the mounting frame 21. The cutting line 23 is mounted on the rectangular frame 22. The rectangular frame 22 is driven by a cutting motor 25 to move the cutting line 23 in a vertical direction to cut the insulation board.
[0036] The cutting line 23 is longitudinally mounted on the rectangular frame 22 . The mounting frame 21 is a "冂"-shaped frame. A sliding groove 24 for the rectangular frame 22 to slide is provided on the mounting frame 21 . The sliding groove 24 defines the moving direction of the rectangular frame 22 .
[0037] The cutting motor 25 is installed on the mounting frame 21, and a cam 26 is connected to the output end. A connecting block 28 is provided on the opposite surface of the rectangular frame 22 and the cutting motor 25. The cam 26 is hinged to the connecting block 28 through a crank 27. Under the action of the cam 26 and the crank 27, the rectangular frame 22 drives the cutting wire 23 to move in the vertical direction to cut the solid waste-based plasticized microporous insulation board.
[0038] Limit component 3: As Figure 2 and Figure 4 shown, during transportation, the solid waste-based plasticized microporous insulation board is limited, so that under the transportation of the conveying rollers 11, the solid waste-based plasticized microporous insulation board can always move stably without shaking, which will affect the cutting quality.
[0039] The frame 1 is also provided with a limit component 3 for stably moving the insulation board under the transportation of the conveying rollers 11; the limit component 3 has four, and two are in a group, symmetrically arranged on both sides of the cutting component 2.
[0040] The limit component 3 includes a mounting frame 32, a mounting seat 33 and a roller column 36. The mounting seat 33 is clamped on the frame 1 through a card slot 34 at the bottom. A bolt for fixing and limiting is also provided between the mounting seat 33 and the frame 1. The mounting frame 32 is provided on the mounting seat 33. A roller column 36 for limiting the insulation board is rotatably connected to the mounting frame 32. There are multiple groups of roller columns 36, and they are evenly arranged in the mounting frame 32.
[0041] A guide rod 31 is slidably connected to the mounting seat 33. One end of the guide rod 31 passes through the mounting seat 33 and is connected to the mounting frame 32. A nut 35 for limiting with the mounting seat 33 is also engaged on the guide rod 31. Two groups of nuts 35 are provided on a group of guide rods 31, and the two groups of nuts 35 are respectively located on both sides of the mounting seat 33 for limiting between the guide rod 31 and the mounting seat 33.
[0042] Collection component 4: As Figure 5 shown, it is used to collect the debris and dust generated when the cutting component 2 cuts the solid waste-based plasticized microporous insulation board, and avoid polluting the working environment;
[0043] A collection component 4 corresponding to the position of the cutting component 2 is also provided below the frame 1. The collection component 4 includes a collection hopper 41 and a connection port 42. The collection hopper 41 is provided below the frame 1. A connection hole 44 is opened on the collection hopper 41, and a filter screen is also provided on the connection hole 44. The connection port 42 is installed in the connection hole 44. The connection port 42 is connected to an external negative pressure device through a pipeline 43, and the negative pressure device uses a vacuum cleaner. Embodiment
[0044] The difference between this embodiment and Embodiment 1 lies in that: an extension plate is further connected to the mounting frame 21, and a pressure roller is rotatably connected to the extension plate. The position of the pressure roller corresponds to the top of the waste-based plasticized microporous insulation board. Under the action of the pressure roller, the friction between the waste-based plasticized microporous insulation board and the conveying roller 11 is increased, and at the same time, a downward pressure is provided to the waste-based plasticized microporous insulation board to prevent the waste-based plasticized microporous insulation board from moving upward under the cutting of the cutting line 23.
[0045] The working principle of this utility model: Connect the device to electricity. According to the width dimension of the waste-based plasticized microporous insulation board to be cut and processed, adjust the distance between the corresponding limiting components 3. Loosen the nut 35 to release the limit between the guide rod 31 and the mounting seat 33, and adjust the distance between the two mounting frames 32 to adapt to the width dimension of the waste-based plasticized microporous insulation board. After the adjustment is completed, lock and limit the guide rod 31 and the mounting seat 33 through the two nuts 35 respectively arranged on both sides of the mounting seat 33 to avoid shaking during cutting and processing.
[0046] Start the conveying motor to drive a set of sprockets to rotate. Through the cooperation relationship between the sprockets and the chain, all the conveying rollers 11 are driven to rotate. Place the waste-based plasticized microporous insulation board to be cut and processed on the conveying rollers 11. Under the action of the friction between the conveying rollers 11 and the waste-based plasticized microporous insulation board, the waste-based plasticized microporous insulation board is moved towards the cutting assembly 2. Control the cutting motor 25 to work and rotate, driving the cam 26 to rotate. The cam 26 drives the connecting block 28 and the rectangular frame 22 to slide vertically along the chute 24 on the mounting frame 21 through the crank 27, so that the electric cutting line 23 cuts the waste-based plasticized microporous insulation board.
[0047] Control the external negative pressure device to work. Debris will be generated during cutting. Under the action of gravity, the debris falls into the collecting hopper 41 of the collecting assembly 4. Under the action of the negative pressure device, a negative pressure is formed at the connecting port 42 of the collecting hopper 41 through the pipeline 43 and the connecting port 42 to collect the dust and avoid polluting the working environment.
[0048] The electromechanical connection involved in this utility model is a common means adopted by those skilled in the art and can obtain technical inspiration through a limited number of experiments, belonging to common general knowledge.
[0049] The components not described in detail in this article are prior art.
[0050] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A wire cutting device for producing a waste-based plasticized microporous insulation board, characterized in that: It comprises a frame (1) and a cutting assembly (2), wherein the frame (1) is rotatably connected to a conveying roller (11), and the conveying roller (11) is provided in multiple groups, and the multiple groups of conveying rollers (11) are linked via sprockets and chains; The cutting assembly (2) is further provided on the outside of the frame (1), and the cutting assembly (2) is located between the two groups of conveying rollers (11); The cutting assembly (2) comprises a cutting line (23) and a mounting frame (21); a rectangular frame (22) is slidably connected to the mounting frame (21); the cutting line (23) is mounted on the rectangular frame (22); and the rectangular frame (22) is driven by a cutting motor (25) to move the cutting line (23) in a vertical direction to cut the insulation board; The frame (1) is also provided with a limiting assembly (3) that enables the insulation board to move stably under the conveyance of the conveying roller (11); A collecting assembly (4) corresponding to the position of the cutting assembly (2) is also provided below the frame (1).
2. The wire cutting device for producing solid waste-based plasticized microporous insulation boards according to claim 1, wherein: The cutting line (23) is longitudinally mounted on the rectangular frame (22); the mounting frame (21) is a "冂"-shaped frame; and a sliding groove (24) for the rectangular frame (22) to slide is provided on the mounting frame (21).
3. The wire cutting device for producing solid waste-based plasticized microporous insulation boards according to claim 2, characterized in that: The cutting motor (25) is mounted on the mounting frame (21), and a cam (26) is connected to the output end. A connecting block (28) is provided on the facing surfaces of the rectangular frame (22) and the cutting motor (25). The cam (26) is hinged to the connecting block (28) via a crank (27).
4. The wire cutting device for producing solid waste-based plasticized microporous insulation boards according to claim 1, characterized in that: The limiting components (3) are provided with four, two in a group, and are symmetrically arranged on both sides of the cutting component (2).
5. The wire cutting device for producing the solid waste-based plasticized microporous insulation board according to claim 4, characterized in that: The limiting assembly (3) comprises a mounting frame (32), a mounting seat (33) and a roller (36); the mounting seat (33) is connected to the frame (1) via a slot (34) at the bottom; the mounting frame (32) is provided on the mounting seat (33); and the mounting frame (32) is rotatably connected to a roller (36) for limiting the position of the insulation board.
6. The wire cutting device for producing solid waste-based plasticized microporous insulation boards according to claim 5, characterized in that: A guide rod (31) is slidably connected to the mounting seat (33), one end of the guide rod (31) passes through the mounting seat (33) and is connected to the mounting frame (32), and a nut (35) for limiting the position between the guide rod (31) and the mounting seat (33) is also engaged.
7. The wire cutting device for producing solid waste-based plasticized microporous insulation boards according to claim 1, characterized in that: The collecting assembly (4) comprises a collecting hopper (41) and a connecting port (42). The collecting hopper (41) is arranged below the frame (1). A connecting hole (44) is provided on the collecting hopper (41). A filter screen is also provided on the connecting hole (44). The connecting port (42) is installed in the connecting hole (44). The connecting port (42) is connected to an external negative pressure device via a pipe (43).