Splitting machine with waste collecting device

Abstract

The utility model relates to a dividing and cutting machine with a waste collecting device, which belongs to the technical field of dividing and cutting machines and comprises an aluminum foil dividing and cutting machine body, a belt conveying frame is arranged below a waste opening of the aluminum foil dividing and cutting machine body, and a waste collecting box is arranged on the right side of the belt conveying frame. Compressing mechanisms used for compressing waste are arranged on the left side and the right side of the waste collecting box correspondingly, and moving mechanisms used for conveniently moving the waste collecting box are arranged at the left end and the right end of the lower surface of the waste collecting box correspondingly; the compression mechanism comprises two supporting plates, a top plate, an electric push rod, a movable plate and a plurality of fixing rods. According to the splitting machine with the waste collection device, waste treatment efficiency of the aluminum foil splitting machine is greatly improved through automatic collection and treatment of waste, the frequency and cost of manual intervention are reduced, meanwhile, the occupied space of the waste is effectively reduced through compression treatment of the waste, the service cycle of the waste collection box is prolonged, and the production cost is reduced. And the labor intensity of workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of slitting machines, in particular to a slitting machine with a waste collection device. Background Technique

[0002] Aluminum foil is a hot stamping material directly rolled into thin sheets from metallic aluminum. Its hot stamping effect is similar to that of pure silver foil, so it is also called false silver foil. Due to the soft texture and good ductility of aluminum, and its silver-white luster, aluminum foil is widely used in many fields. As a commonly used packaging material, aluminum foil needs to go through a slitting process during production and processing to meet different usage requirements.

[0003] By searching, it is found that the Chinese patent publication number: CN215149724U discloses a slitting machine with a waste collection device, including a main machine. There is a control console on the upper part of the main machine, a partition is arranged on one side of the main machine, a connecting rod is arranged on the top of the main machine, and the partition is fixedly connected to the main machine through the connecting rod. A feeding rotating shaft is arranged on the main machine, a tool rest rotating shaft is arranged on the upper part of the feeding rotating shaft, a tool rotating shaft is arranged on the upper part of the tool rest rotating shaft, a tool groove is arranged in the middle of the tool rest rotating shaft, a tool mounting groove is arranged in the middle of the tool rotating shaft, a rotating tool is installed on the tool mounting groove, an electric telescopic column is arranged at the lower part of the connecting rod, a cutting tool is arranged at the bottom of the electric telescopic column, a discharge table is arranged at the rear of the main machine, a collection tray is arranged at the lower part of the main machine, a rotating shaft is arranged in the middle of the collection tray, a rotating motor is installed at the bottom of the collection tray, the rotating shaft is fixedly connected to the output shaft of the rotating motor, a rotating rod is arranged on the rotating shaft, and a collection box is arranged at the lower part of the collection tray, which solves the problem that the existing aluminum-plastic film slitting machine lacks the ability to recycle waste.

[0004] Although the above patent can solve the problem that the aluminum-plastic film slitting machine lacks the function of recycling waste by setting a waste collection box under the machine, this method has problems such as uneven waste accumulation, easy overflow, and frequent cleaning, thus increasing the labor intensity of the staff. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a slitting machine with a waste collection device, which has the advantages of being able to compress waste, etc., and solves the problem that by setting a waste collection box under the machine, this method has problems such as uneven waste accumulation, easy overflow, and frequent cleaning, thus increasing the labor intensity of the staff.

[0006] To achieve the above object, the present utility model provides the following technical solution: A slitter with a waste collection device, including an aluminum foil slitter body. Below the waste outlet of the aluminum foil slitter body, there is a belt conveyor frame. On the right side of the belt conveyor frame, there is a waste collection box. On both the left and right sides of the waste collection box, there are compression mechanisms for compressing waste. At both the left and right ends of the lower surface of the waste collection box, there are moving mechanisms for facilitating the movement of the waste collection box.

[0007] The compression mechanism includes two support plates, a top plate, an electric push rod, a movable plate, a plurality of fixed rods, a plurality of lower pressing blocks, and two limiting rods. The two support plates are arranged on the left and right sides of the waste collection box. The top plate is fixed on the upper surfaces of the two support plates. The electric push rod is fixed at the center of the upper surface of the top plate. The piston rod of the electric push rod penetrates through the top plate and extends to the lower side of the top plate and is fixed to the movable plate. The fixed rods are fixed on the lower surface of the movable plate. The lower pressing blocks are fixed at the bottoms of the outer surfaces of the fixed rods. The two limiting rods are fixed at the left and right ends of the upper surface of the movable plate.

[0008] By adopting this technical solution, through the automated collection and treatment of waste, the waste treatment efficiency of the aluminum foil slitter is greatly improved, the frequency and cost of manual intervention are reduced. At the same time, through the compression treatment of waste, the occupied space of waste is effectively reduced, the service life of the waste collection box is extended, and the labor intensity of workers is reduced.

[0009] Further, an inclined guide plate is fixed on the right side of the belt conveyor frame. The size of the waste collection box is adapted to the size of the inner cavities of the two support plates.

[0010] By adopting this technical solution, the guide plate provided can guide the movement of waste, so that the waste completely enters the inner cavity of the waste collection box.

[0011] Further, on the opposite sides of the two support plates, chutes are opened. On the left and right sides of the movable plate, sliders are fixed. The sliders make linear up and down movements in the inner cavities of the chutes.

[0012] By adopting this technical solution, the sliders and chutes provided can limit the movement of the movable plate and make it move down stably.

[0013] Further, the plurality of fixed rods are evenly distributed on the lower surface of the movable plate. The lower pressing blocks are rubber blocks.

[0014] By adopting this technical solution, the lower pressing blocks and rubber blocks provided can reduce the impact force on the waste collection box.

[0015] Further, limiting holes are formed at both left and right ends of the upper surface of the top plate. The top of the limiting rod makes a linear up-and-down movement inside the limiting hole. A limiting plate is fixed on the upper surface of the limiting rod, and the outer diameter of the limiting plate is larger than the inner diameter of the limiting hole.

[0016] By adopting this technical solution, the arranged limiting rod can limit the movement of the movable plate.

[0017] Further, the moving mechanism includes four universal wheels, four clamping blocks, a waste fullness sensor, an alarm lamp and a buzzer. The four universal wheels are evenly fixed on the lower surface of the waste collection box. The four clamping blocks are respectively fixed at the top and bottom of the left and right sides of the waste collection box. The waste fullness sensor is fixed at the top of the left inner wall of the waste collection box. The alarm lamp is fixed at the left end of the front surface of the waste collection box. The buzzer is fixed in the middle of the front surface of the waste collection box.

[0018] By adopting this technical solution, when the waste reaches the preset capacity, the arranged waste fullness sensor can automatically give an alarm to prompt the operator to clean the inner cavity of the waste collection box, so as to ensure that the waste is processed in time, avoid the pollution to the environment caused by the overflow of the waste, and ensure the stability of the waste collection box during waste compression.

[0019] Further, the cross-sectional shape of the clamping block is an inverted convex shape, and clamping grooves adapted to the size of the clamping block are formed on the front surfaces of the two support plates.

[0020] Further, a threaded rod whose one end penetrates and extends into the inner cavity of the clamping groove is threadedly connected to the front surface of the clamping block, and a handle is fixed at the top of the back surface of the waste collection box.

[0021] By adopting this technical solution, the stability of the waste collection box during waste compression is ensured.

[0022] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0023] 1. The slitter with the waste collection device greatly improves the waste treatment efficiency of the aluminum foil slitter by automatically collecting and treating waste, reduces the frequency and cost of manual intervention. At the same time, through the waste compression treatment, the occupied space of the waste is effectively reduced, the service life of the waste collection box is prolonged, and the labor intensity of the staff is reduced.

[0024] 2. The slitter with the waste collection device, when the waste reaches the preset capacity, the arranged waste fullness sensor can automatically give an alarm to prompt the operator to clean the inner cavity of the waste collection box, so as to ensure that the waste is processed in time, avoid the pollution to the environment caused by the overflow of the waste, and ensure the stability of the waste collection box during waste compression. Description of the Drawings

[0025] Figure 1 is a schematic structural view of the present utility model;

[0026] Figure 2 is a schematic structural view of the compression mechanism of the present utility model;

[0027] Figure 3 is a schematic structural view of the moving mechanism of the present utility model;

[0028] Figure 4 is a schematic external structural view of the waste collection box of the present utility model.

[0029] In the figure: 1, the main body of the aluminum foil slitter; 2, the belt conveyor frame; 3, the waste collection box; 4, the compression mechanism; 41, the support plate; 42, the top plate; 43, the electric push rod; 44, the movable plate; 45, the fixed rod; 46, the pressing block; 47, the limiting rod; 5, the moving mechanism; 51, the universal wheel; 52, the clamping block; 53, the waste full sensor; 54, the alarm lamp; 55, the buzzer. Specific embodiments

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] Please refer to Figure 1 , a slitter with a waste collection device in this embodiment includes the main body 1 of the aluminum foil slitter. A belt conveyor frame 2 is provided below the waste outlet of the main body 1 of the aluminum foil slitter. A waste collection box 3 is provided on the right side of the belt conveyor frame 2. Compression mechanisms 4 for compressing waste are provided on both the left and right sides of the waste collection box 3. Moving mechanisms 5 for facilitating the movement of the waste collection box 3 are provided at both the left and right ends of the lower surface of the waste collection box 3.

[0032] In this embodiment, a slanting guide plate is fixed on the right side of the belt conveyor frame 2.

[0033] It should be noted that the waste generated by the main body 1 of the aluminum foil slitter can fall on the belt conveyor frame 2, and the belt on the belt conveyor frame 2 transports it to the inner cavity of the waste collection box 3 in real time. The provided guide plate can guide the movement of the waste, so that the waste completely enters the inner cavity of the waste collection box 3.

[0034] Please refer to Figure 2, for waste compression treatment, the compression mechanism 4 in this embodiment includes two support plates 41, a top plate 42, an electric push rod 43, a movable plate 44, a plurality of fixed rods 45, a plurality of pressing blocks 46 and two limiting rods 47. The two support plates 41 are arranged on the left and right sides of the waste collection box 3. The top plate 42 is fixed on the upper surfaces of the two support plates 41. The electric push rod 43 is fixed at the center of the upper surface of the top plate 42. The piston rod of the electric push rod 43 penetrates through the top plate 42 and extends to the lower side of the top plate 42 and is fixed to the movable plate 44. By starting the electric push rod 43, the piston rod of the electric push rod 43 moves downward, which can push the movable plate 44 to move downward. The fixed rods 45 are fixed on the lower surface of the movable plate 44. The pressing blocks 46 are fixed at the bottoms of the outer surfaces of the fixed rods 45. The downward movement of the movable plate 44 drives the plurality of fixed rods 45 and the pressing blocks 46 to move downward and squeeze the waste, so that the piston rod of the electric push rod 43 extends or contracts, thereby the waste can be compressed. The two limiting rods 47 are fixed at the left and right ends of the upper surface of the movable plate 44.

[0035] In this embodiment, the size of the waste collection box 3 is adapted to the size of the inner cavities of the two support plates 41. A chute is provided on each of the opposite sides of the two support plates 41. Sliders are fixed on the left and right sides of the movable plate 44, and the sliders make linear up and down movements in the inner cavities of the chutes.

[0036] Among them, the plurality of fixed rods 45 are evenly distributed on the lower surface of the movable plate 44. The pressing blocks 46 are rubber blocks. Limit holes are provided at the left and right ends of the upper surface of the top plate 42. The tops of the limiting rods 47 make linear up and down movements in the inner cavities of the limit holes. A limiting plate is fixed on the upper surface of the limiting rod 47, and the outer diameter of the limiting plate is larger than the inner diameter of the limit hole. The sliders fixed on the left and right sides of the movable plate 44 move in the inner cavities of the chutes, and the limiting rods 47 move downward in the inner cavities of the limit holes, which can limit the movement of the movable plate 44.

[0037] It should be noted that through the waste compression treatment, the occupied space of the waste is effectively reduced, the service life of the waste collection box 3 is extended, and the labor intensity of the staff is reduced.

[0038] Please refer to Figures 3 to 4, To ensure the timely treatment of waste, the moving mechanism 5 in this embodiment includes four universal wheels 51, four clamping blocks 52, a waste fullness sensor 53, an alarm light 54 and a buzzer 55. The four universal wheels 51 are evenly fixed on the lower surface of the waste collection box 3. The universal wheels 51 are universal wheels with bottom brakes. The four clamping blocks 52 are respectively fixed at the top and bottom on the left and right sides of the waste collection box 3. The waste fullness sensor 53 is fixed at the top of the left inner wall of the waste collection box 3. The alarm light 54 is fixed at the left end of the front of the waste collection box 3. The buzzer 55 is fixed in the middle of the front of the waste collection box 3. When the waste water level in the inner cavity of the waste collection box 3 reaches the same height as the horizontal line detected by the waste fullness sensor 53, the waste fullness sensor 53 can emit a signal to the controller, and the controller can control the flashing of the alarm light 54 and the sound of the buzzer 55, so as to prompt the operator to clean up.

[0039] In this embodiment, the cross-sectional shape of the clamping block 52 is an inverted convex shape. Slots adapted to the size of the clamping block 52 are provided on the fronts of the two support plates 41. A threaded rod that penetrates and extends into the inner cavity of the slot is threadedly connected to the front of the clamping block 52. Rotate the threaded rod to separate the threaded rod from the slot, then release the bottom brake of the universal wheel 51 and push the waste collection box 3 forward, so that the clamping block 52 moves in the inner cavity of the slot, thereby enabling the waste collection box 3 to be removed, ensuring the stability of the waste collection box 3 during waste compression, preventing the waste collection box 3 from shaking and causing waste to spill and the fixing rod 45 to be misaligned. A handle is fixed at the top of the back of the waste collection box 3, and the provided handle facilitates the staff to drive the waste collection box 3 to move.

[0040] It can be understood that when the waste reaches the preset capacity, the provided waste fullness sensor 53 can automatically issue an alarm to prompt the operator to clean the inner cavity of the waste collection box 3, thereby ensuring the timely treatment of waste and avoiding environmental pollution caused by waste overflow.

[0041] The working principle of the above embodiment is as follows:

[0042] (1)The waste generated by the aluminum foil slitter can fall on the belt conveyor rack 2, and the belt on the belt conveyor rack 2 conveys it in real time to the inner cavity of the waste collection box 3. The set guide plate can guide the movement of the waste, so that the waste completely enters the inner cavity of the waste collection box 3. In order to avoid the staff from frequently cleaning the waste, the electric push rod 43 can be started. The piston rod of the electric push rod 43 moves downward, which can push the movable plate 44 downward. At this time, the sliders fixed on the left and right sides of the movable plate 44 move in the inner cavity of the chute, and the limit rod 47 moves downward in the inner cavity of the limit hole, which can limit the movement of the movable plate 44. The downward movement of the movable plate 44 drives a number of fixed rods 45 and the pressing block 46 to move downward, and squeezes the waste, so that the piston rod of the electric push rod 43 extends or shortens, thereby the waste can be compressed.

[0043] (2)When the waste horizontal line in the inner cavity of the waste collection box 3 reaches the same height as the horizontal line detected by the waste full amount sensor 53, the waste full amount sensor 53 can emit a signal to the controller, and the controller can control the flashing of the alarm lamp 54 and the sound of the buzzer 55, so as to prompt the operator to clean. During cleaning, ensure that the fixed rod 45 and the pressing block 46 are completely removed from the inner cavity of the waste collection box 3, rotate the threaded rod to separate the threaded rod from the card slot, then release the bottom brake of the universal wheel 51, and push the waste collection box 3 forward, so that the clamping block 52 moves in the inner cavity of the card slot, so that the waste collection box 3 can be removed, and then move the waste collection box 3 to be replaced in and fix it.

Claims

1. A slitter with a waste collection device, comprising a slitter body (1) for aluminum foil, characterized in that: A belt conveyor frame (2) is provided below the waste outlet of the aluminum foil slitter body (1). A waste collection box (3) is provided on the right side of the belt conveyor frame (2). Compression mechanisms (4) for compressing waste are provided on both the left and right sides of the waste collection box (3). Moving mechanisms (5) for facilitating the movement of the waste collection box (3) are provided at both the left and right ends of the lower surface of the waste collection box (3). The compression mechanism (4) includes two support plates (41), a top plate (42), an electric push rod (43), a movable plate (44), a number of fixed rods (45), a number of lower pressing blocks (46), and two limiting rods (47). The two support plates (41) are provided on both the left and right sides of the waste collection box (3). The top plate (42) is fixed on the upper surfaces of the two support plates (41). The electric push rod (43) is fixed at the center of the upper surface of the top plate (42). The piston rod of the electric push rod (43) penetrates through the top plate (42) and extends to the lower side of the top plate (42) and is fixed to the movable plate (44). The fixed rods (45) are fixed on the lower surface of the movable plate (44). The lower pressing blocks (46) are fixed at the bottoms of the outer surfaces of the fixed rods (45). The two limiting rods (47) are fixed at both the left and right ends of the upper surface of the movable plate (44).

2. The slitter with a waste collection device according to claim 1, wherein: An inclined guide plate is fixed on the right side of the belt conveyor frame (2). The size of the waste collection box (3) is adapted to the size of the inner cavities of the two support plates (41).

3. The slitter with a waste collection device according to claim 1, characterized in that: Chute grooves are formed on the opposite sides of the two support plates (41). Sliding blocks are fixed on both the left and right sides of the movable plate (44). The sliding blocks perform up-and-down linear movement in the inner cavities of the chute grooves.

4. The slitter with a waste collection device according to claim 1, characterized in that: The number of the fixed rods (45) is evenly distributed on the lower surface of the movable plate (44). The lower pressing blocks (46) are rubber blocks.

5. The slitter with a waste collection device according to claim 1, characterized in that: Limit holes are formed at both the left and right ends of the upper surface of the top plate (42). The tops of the limiting rods (47) perform up-and-down linear movement in the inner cavities of the limit holes. A limiting plate is fixed on the upper surface of the limiting rod (47). The outer diameter of the limiting plate is larger than the inner diameter of the limit hole.

6. The slitter with a waste collection device according to claim 1, characterized in that: The moving mechanism (5) includes four universal wheels (51), four clamping blocks (52), a waste fullness sensor (53), an alarm lamp (54), and a buzzer (55). The four universal wheels (51) are evenly fixed on the lower surface of the waste collection box (3). The four clamping blocks (52) are respectively fixed at the tops and bottoms of both the left and right sides of the waste collection box (3). The waste fullness sensor (53) is fixed at the top of the left inner wall of the waste collection box (3). The alarm lamp (54) is fixed at the left end of the front surface of the waste collection box (3). The buzzer (55) is fixed at the middle of the front surface of the waste collection box (3).

7. A slitter with a waste collection device according to claim 6, characterized in that: The cross-sectional shape of the clamping block (52) is an inverted convex shape. Card slots adapted to the size of the clamping block (52) are formed on the front surfaces of the two support plates (41).

8. The slitter with a waste collection device according to claim 7, wherein: A threaded rod that penetrates through and extends to the inner cavity of the card slot is threadedly connected to the front surface of the clamping block (52). A handle is fixed at the top of the back surface of the waste collection box (3).

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