Multipurpose heavy servo multifunctional trimming unit for edge sealing process

Abstract

The utility model discloses a multipurpose heavy servo multifunctional trimming unit for an edge sealing process. Comprising a frame assembly, an up-down sliding guide rail, a lower sliding plate, a horizontal sliding plate, a first positioning motor, an inclined explorator, a trimming motor, a guide shaft, a third positioning motor, a roller bead screw rod, a multifunctional integrated cutter, a second positioning motor, a ball screw rod, a fixed connecting plate and a second limiting screw rod. The frame assembly comprises an up-down sliding stand column, and an upper limiting fixing plate is fixedly connected to the outer wall of one side of the up-down sliding stand column. The servo horizontal profiling assembly, the servo tool bit assembly and the servo adjusting assembly are designed, the three assemblies are matched with one another to achieve fine trimming meeting different precision requirements, adjustment can be conducted through the servo horizontal profiling assembly and the servo adjusting assembly in the chamfering process, and the chamfering precision is improved. And a cutter can better chamfer the plate, and the edge of the edge-sealed plate is prevented from being too sharp.

Description

Technical Field

[0001] The utility model relates to the technical field of edge banding machines, in particular to a multi-purpose heavy-duty servo multi-functional trimming unit for edge banding processes. Background Technique

[0002] An edge banding machine is a mechanical device for edge banding of plates, mainly used for edge banding processing of plate edges in industries such as furniture, building materials, and packing boxes. The edge banding machine can produce high-quality edge banding effects through processing, which can improve the aesthetics and durability of products. However, with the continuous increase in customization and personalized requirements, the styles and process difficulties are rising, and manufacturers have higher and higher requirements for product quality. Traditional edge banding machines are becoming increasingly ineffective, and they have the following defects: First, the edge banding accuracy of traditional edge banding machines is relatively low, and it is difficult to meet the edge banding processing requirements of plates with different accuracy requirements; Second, at the same time, traditional edge banding machines cannot perform chamfering, making the edges of the edge-banded plates too sharp. Content of the Utility Model

[0003] The purpose of the utility model is to provide a multi-purpose heavy-duty servo multi-functional trimming unit for edge banding processes to solve the problems raised in the above background technique.

[0004] To solve the above technical problems, the utility model provides the following technical solution: A multi-purpose heavy-duty servo multi-functional trimming unit for edge banding processes, including a frame assembly. The frame assembly includes an up-and-down sliding column. On one outer wall of the up-and-down sliding column, an upper limit fixing plate is fixedly connected. An upper limit fixing screw is threadedly connected to the upper limit fixing plate. On both outer walls of the up-and-down sliding column, up-and-down sliding guide rails are fixedly connected. A lower sliding plate is slidably connected to the up-and-down sliding guide rails, and the lower sliding plate is located at the bottom end of the upper limit fixing plate. On the upper surface of the lower sliding plate, a horizontal sliding guide rail is fixedly connected. A horizontal sliding plate is slidably connected to the horizontal sliding guide rail. On one outer wall of the horizontal sliding plate, a servo horizontal profiling assembly and a servo cutter head assembly are fixedly connected. On one outer wall of the up-and-down sliding column, a distribution box is fixedly connected.

[0005] As a further technical solution of the utility model, the servo horizontal profiling assembly includes a motor mounting base plate, and the motor mounting base plate is fixedly connected to the upper surface of the lower sliding plate. On the upper surface of the motor mounting base plate, a first motor seat and a linear guide rail are fixedly connected. On one outer wall of the first motor seat, a first positioning motor is fixedly connected. The output end of the first positioning motor is fixedly connected to a ball screw. The other end of the ball screw is fixedly connected to a sliding seat, and the sliding seat is slidably connected to the linear guide rail. On one outer wall of the sliding seat, an inclined profiling die is fixedly connected. On the upper surface of the first motor seat, a first limit screw is fixedly connected, and the other end of the first limit screw is sleeved on the sliding seat.

[0006] As a further technical solution of the present utility model, the servo tool head assembly includes a fixed side plate, and the fixed side plate is fixedly connected to the outer wall of one side of the horizontal sliding plate. A second motor base is fixedly connected to the outer wall of one side of the fixed side plate. A third positioning motor is fixedly connected to the outer wall of one side of the second motor base. A roller screw is fixedly connected to the output end of the third positioning motor. A motor mounting seat is threadedly connected to the roller screw. A guide shaft is fixedly connected to the motor mounting seat. A sliding seat is fixedly connected to the upper surface of the second motor base, and the guide shaft is sleeved on the sliding seat. A trimming motor is fixedly connected to the upper surface of the motor mounting seat, and a multi-functional integrated tool is fixedly connected to the output end of the trimming motor.

[0007] As a further technical solution of the present utility model, a chip removal and dust suction cover is fixedly connected to the outer wall of one side of the trimming motor, and the multi-functional integrated tool is arranged in the chip removal and dust suction cover.

[0008] As a further technical solution of the present utility model, a servo adjustment assembly is arranged at the bottom end of the servo tool head assembly. The servo adjustment assembly includes a bearing seat, and the bearing seat is fixedly connected to the outer wall of one side of the lower sliding plate. A second positioning motor is fixedly connected to the outer wall of one side of the bearing seat. A ball screw is fixedly connected to the output end of the second positioning motor. A screw nut seat is threadedly connected to the ball screw. A pressure adjustment spring is fixedly connected to the outer wall of one side of the screw nut seat. The other end of the pressure adjustment spring is fixedly connected to a fixed connection plate, and the fixed connection plate is sleeved on the ball screw. A second limit screw is fixedly connected to the outer wall of one side of the bearing seat, and the fixed connection plate is sleeved on the second limit screw. The fixed connection plate is fixedly connected to the horizontal sliding plate.

[0009] As a further technical solution of the present utility model, a spring fixing seat is fixedly connected to the upper part of the vertical sliding column. A lower buffer adjustment screw is threadedly connected to the spring fixing seat, and a lower buffer spring is sleeved on the lower buffer adjustment screw.

[0010] As a further technical solution of the present utility model, an inclined support mold is fixedly connected to the outer wall of one side of the sliding seat. A first limit screw is fixedly connected to the upper surface of the first motor base, and the other end of the first limit screw is sleeved on the sliding seat.

[0011] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows: The present utility model is designed with three components, namely a servo horizontal support mold assembly, a servo tool head assembly and a servo adjustment assembly. The three components cooperate with each other to achieve precision trimming for different precision requirements. When chamfering, it can be adjusted through two components, namely the servo horizontal support mold assembly and the servo adjustment assembly, so that the tool can chamfer the plate better and prevent the edge of the plate after edge sealing from being too sharp. Description of the Drawings

[0012] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0013] Figure 1 It is a schematic perspective view of the overall three-dimensional structure of the present invention;

[0014] Figure 2 It is a schematic perspective view of the frame assembly of the present invention;

[0015] Figure 3 It is a schematic perspective view of the frame assembly of the present invention from another perspective;

[0016] Figure 4 It is a schematic perspective view of the servo horizontal template assembly of the present invention;

[0017] Figure 5 It is a schematic perspective view of the overall three-dimensional structure of the servo tool head assembly of the present invention;

[0018] Figure 6 It is a schematic perspective view of the servo tool head assembly of the present invention from another perspective;

[0019] Figure 7 It is a schematic perspective view of the servo adjustment assembly of the present invention;

[0020] Figure 8 It is a schematic side view of the overall structure of the present invention.

[0021] In the figure: 1. Frame component; 11. Up-and-down sliding column; 12. Up-and-down sliding guide rail; 13. Upper limit fixing plate; 14. Upper limit fixing screw; 15. Lower sliding plate; 16. Spring fixing seat; 17. Horizontal sliding plate; 18. Horizontal sliding guide rail; 19. Distribution box; 110. Lower buffer adjusting screw; 111. Lower buffer spring; 2. Servo horizontal profiling component; 21. First positioning motor; 22. First motor base; 23. First limit screw; 24. Ball screw; 25. Slide seat; 26. Linear guide rail; 27. Motor mounting base plate; 28. Inclined profiling template; 3. Servo cutter head component; 31. Motor mounting seat; 32. Trimming motor; 33. Chip removal and dust suction hood; 34. Guide shaft; 35. Third positioning motor; 36. Second motor base; 37. Roller screw; 38. Multi-functional integrated cutter; 39. Fixed side plate; 310. Sliding seat; 4. Servo adjustment component; 41. Second positioning motor; 42. Bearing seat; 43. Ball screw; 44. Lead screw nut seat; 45. Pressure adjustment spring; 46. Fixed connecting plate; 47. Second limit screw. Detailed implementation manners

[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figure 1-8, an embodiment provided by the present utility model: a multi-purpose heavy-duty servo multi-functional edge trimming unit for edge banding process, including a frame assembly 1. The frame assembly 1 includes an up-and-down sliding column 11. On one outer wall of the up-and-down sliding column 11, an upper limit fixing plate 13 is fixedly connected. On the upper limit fixing plate 13, an upper limit fixing screw 14 is threadedly connected. On both outer walls of the up-and-down sliding column 11, up-and-down sliding guide rails 12 are fixedly connected. A lower sliding plate 15 is slidably connected to the up-and-down sliding guide rails 12, and the lower sliding plate 15 is located at the bottom end of the upper limit fixing plate 13. On the upper surface of the lower sliding plate 15, a horizontal sliding guide rail 18 is fixedly connected. A horizontal sliding plate 17 is slidably connected to the horizontal sliding guide rail 18. On one outer wall of the horizontal sliding plate 17, a servo horizontal profiling assembly 2 and a servo cutter head assembly 3 are fixedly connected. On one outer wall of the up-and-down sliding column 11, a distribution box 19 is fixedly connected; The servo horizontal profiling assembly 2 includes a motor mounting base plate 27, and the motor mounting base plate 27 is fixedly connected to the upper surface of the lower sliding plate 15. On the upper surface of the motor mounting base plate 27, a first motor seat 22 and a linear guide rail 26 are fixedly connected. On one outer wall of the first motor seat 22, a first positioning motor 21 is fixedly connected. The output end of the first positioning motor 21 is fixedly connected to a ball screw 24. The other end of the ball screw 24 is fixedly connected to a sliding seat 25, and the sliding seat 25 is slidably connected to the linear guide rail 26. On one outer wall of the sliding seat 25, an inclined profiling template 28 is fixedly connected. On the upper surface of the first motor seat 22, a first limit screw 23 is fixedly connected, and the other end of the first limit screw 23 is sleeved on the sliding seat 25. The first motor seat 22 is used to drive the ball screw 24, the ball screw 24 is used to drive the sliding seat 25, and the sliding seat 25 is used to drive the inclined profiling template 28; The servo cutter head assembly 3 includes a fixed side plate 39, and the fixed side plate 39 is fixedly connected to one outer wall of the horizontal sliding plate 17. On one outer wall of the fixed side plate 39, a second motor seat 36 is fixedly connected. On one outer wall of the second motor seat 36, a third positioning motor 35 is fixedly connected. The output end of the third positioning motor 35 is fixedly connected to a roller screw 37. A motor mounting seat 31 is threadedly connected to the roller screw 37. On the motor mounting seat 31, a guide shaft 34 is fixedly connected. On the upper surface of the second motor seat 36, a sliding seat 310 is fixedly connected, and the guide shaft 34 is sleeved on the sliding seat 310. On the upper surface of the motor mounting seat 31, a trimming motor 32 is fixedly connected. The output end of the trimming motor 32 is fixedly connected to a multi-functional integrated cutter 38. The third positioning motor 35 is used to drive the roller screw 37, the roller screw 37 is used to drive the guide shaft 34, the guide shaft 34 is used to drive the motor mounting seat 31 and the trimming motor 32, and the trimming motor 32 is used to drive the multi-functional integrated cutter 38; On one outer wall of the trimming motor 32, a chip removal and dust suction cover 33 is fixedly connected, and the multi-functional integrated cutter 38 is arranged in the chip removal and dust suction cover 33. The chip removal and dust suction cover 33 is used for centralized treatment of waste chips;A servo adjustment component 4 is provided at the bottom end of the servo tool head component 3. The servo adjustment component 4 includes a bearing seat 42, and the bearing seat 42 is fixedly connected to the outer wall of one side of the lower sliding plate 15. A second positioning motor 41 is fixedly connected to the outer wall of one side of the bearing seat 42. The output end of the second positioning motor 41 is fixedly connected to a ball screw 43. A screw nut seat 44 is threadedly connected to the ball screw 43. A pressure adjustment spring 45 is fixedly connected to the outer wall of one side of the screw nut seat 44. The other end of the pressure adjustment spring 45 is fixedly connected to a fixed connection plate 46, and the fixed connection plate 46 is sleeved on the ball screw 43. A second limit screw 47 is fixedly connected to the outer wall of one side of the bearing seat 42, and the fixed connection plate 46 is sleeved on the second limit screw 47. The fixed connection plate 46 is fixedly connected to the horizontal sliding plate 17. The second positioning motor 41 is used to drive the ball screw 43, and the ball screw 43 is used to drive the screw nut seat 44; A spring fixing seat 16 is fixedly connected to the upper part of the up and down sliding column 11. A lower buffer adjustment screw 110 is threadedly connected to the spring fixing seat 16. A lower buffer spring 111 is sleeved on the lower buffer adjustment screw 110. The lower buffer spring 111 is used to buffer the lower sliding plate 15; An inclined mold 28 is fixedly connected to the outer wall of one side of the sliding seat 25. A first limit screw 23 is fixedly connected to the upper surface of the first motor seat 22, and the other end of the first limit screw 23 is sleeved on the sliding seat 25. The first limit screw 23 is used to limit the sliding position of the sliding seat 25.;

[0024] Working principle: When the present utility model is in use, the lower sliding plate 15 in the frame assembly 1 slides up and down through the upper and lower sliding guide rails 12, and is limited by the upper limit fixing plate 13 and the upper limit fixing screw 14. The horizontal sliding plate 17 undergoes horizontal displacement through the horizontal sliding guide rail 18. Among them, the lower buffer adjustment screw 110, the lower buffer spring 111, and the spring fixing seat 16 are used to buffer the lower sliding plate 15. The positions of the servo horizontal profiling assembly 2 and the servo tool head assembly 3 can be adjusted through the upper and lower sliding guide rails 12 and the horizontal sliding guide rail 18. When the machine is running, the servo horizontal profiling assembly 2 drives the ball screw 24 to rotate through the first positioning motor 21 on the first motor base 22. The ball screw 24 drives the slide block 25 to slide on the linear guide rail 26, and the slide block 25 drives the inclined profiling template 28 to slide. When the inclined profiling template 28 reaches the limited position of the first limit screw 23, the ball screw 24 stops rotating, so that the inclined profiling template 28 is fixed on the upper surface of the plate. At the same time, the second positioning motor 41 of the servo adjustment assembly 4 drives the ball screw 43 on the bearing block 42 to rotate. When the ball screw 43 rotates, it drives the screw nut seat 44 and the fixed connecting plate 46. When the ball screw 43 drives the fixed connecting plate 46, the fixed connecting plate 46 drives the horizontal sliding plate 17 to move. When the fixed connecting plate 46 drives the horizontal sliding plate 17 to move, the pressure adjustment spring 45 can buffer. When the fixed connecting plate 46 reaches the position limited by the second limit screw 47, the ball screw 43 stops rotating. When the servo adjustment assembly 4 adjusts the position of the horizontal sliding plate 17, the servo tool head assembly 3 starts to operate. The third positioning motor 35 on the fixed side plate 39 drives the roller screw 37 on the second motor base 36 to start rotating. When the roller screw 37 rotates, it drives the guide shaft 34 sleeved on the sliding seat 310, and the guide shaft 34 drives the motor mounting seat 31 and the trimming motor 32. When the trimming motor 32 reaches the limited position, the roller screw 37 stops rotating. When the roller screw 37 stops rotating, the trimming motor 32 drives the multi-functional integrated tool 38 to perform fine trimming. When the multi-functional integrated tool 38 is operating, the waste chips generated are sucked away by the chip removal and dust suction cover 33 to prevent the multi-functional integrated tool 38 from jamming the tool head due to excessive chips. Among them, a distribution box 19 is provided on the outer wall of one side of the upper and lower sliding columns 11 in the frame assembly 1. The distribution box 19 is used for power supply, and the motor mounting bottom plate 27 is used for mounting the linear guide rail 26.

[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0026] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated. The components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art can understand and implement it without creative efforts.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or equivalently replace some of the technical features. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A multi-purpose heavy-duty servo multi-functional edge trimming unit for edge banding process, comprising a frame assembly (1), characterized in that: The described frame component (1) includes an upper and lower sliding column (11). On one outer wall of the upper and lower sliding column (11), an upper limit fixing plate (13) is fixedly connected. An upper limit fixing screw (14) is threadedly connected to the upper limit fixing plate (13). On both outer walls of the upper and lower sliding column (11), upper and lower sliding guide rails (12) are fixedly connected. A lower sliding plate (15) is slidably connected to the upper and lower sliding guide rails (12), and the lower sliding plate (15) is located at the bottom end of the upper limit fixing plate (13). On the upper surface of the lower sliding plate (15), a horizontal sliding guide rail (18) is fixedly connected. A horizontal sliding plate (17) is slidably connected to the horizontal sliding guide rail (18). On one outer wall of the horizontal sliding plate (17), a servo horizontal profiling component (2) and a servo tool head component (3) are fixedly connected. On one outer wall of the upper and lower sliding column (11), a distribution box (19) is fixedly connected.

2. The multi-purpose heavy-duty servo multi-functional edge trimming unit for edge banding process according to claim 1, characterized in that: The described servo horizontal profiling component (2) includes a motor mounting base plate (27), and the motor mounting base plate (27) is fixedly connected to the upper surface of the lower sliding plate (15). On the upper surface of the motor mounting base plate (27), a first motor seat (22) and a linear guide rail (26) are fixedly connected. On one outer wall of the first motor seat (22), a first positioning motor (21) is fixedly connected. The output end of the first positioning motor (21) is fixedly connected to a ball screw (24). The other end of the ball screw (24) is fixedly connected to a sliding seat (25), and the sliding seat (25) is slidably connected to the linear guide rail (26). On one outer wall of the sliding seat (25), an inclined profiling mold (28) is fixedly connected. On the upper surface of the first motor seat (22), a first limit screw (23) is fixedly connected, and the other end of the first limit screw (23) is sleeved on the sliding seat (25).

3. A multi-purpose heavy-duty servo multi-functional edge trimming unit for edge banding process, characterized in that: The described servo tool head component (3) includes a fixed side plate (39), and the fixed side plate (39) is fixedly connected to one outer wall of the horizontal sliding plate (17). On one outer wall of the fixed side plate (39), a second motor seat (36) is fixedly connected. On one outer wall of the second motor seat (36), a third positioning motor (35) is fixedly connected. The output end of the third positioning motor (35) is fixedly connected to a roller screw (37). A motor mounting seat (31) is threadedly connected to the roller screw (37). A guide shaft (34) is fixedly connected to the motor mounting seat (31). On the upper surface of the second motor seat (36), a sliding seat (310) is fixedly connected, and the guide shaft (34) is sleeved on the sliding seat (310). A trimming motor (32) is fixedly connected to the upper surface of the motor mounting seat (31). The output end of the trimming motor (32) is fixedly connected to a multi-functional integrated tool (38).

4. A multi-purpose heavy-duty servo multi-functional edge trimming unit for edge banding process, characterized in that: On one outer wall of the trimming motor (32), a chip removal and dust suction hood (33) is fixedly connected, and the multi-functional integrated tool (38) is arranged inside the chip removal and dust suction hood (33).

5. A multi-purpose heavy-duty servo multi-functional edge trimming unit for edge banding process, characterized in that: A servo adjustment component (4) is provided at the bottom end of the servo tool head component (3). The servo adjustment component (4) includes a bearing seat (42), and the bearing seat (42) is fixedly connected to the outer wall of one side of the lower sliding plate (15). A second positioning motor (41) is fixedly connected to the outer wall of one side of the bearing seat (42). The output end of the second positioning motor (41) is fixedly connected to a ball screw (43). A screw nut seat (44) is threadedly connected to the ball screw (43). A pressure adjustment spring (45) is fixedly connected to the outer wall of one side of the screw nut seat (44). The other end of the pressure adjustment spring (45) is fixedly connected to a fixed connection plate (46), and the fixed connection plate (46) is sleeved on the ball screw (43). A second limit screw (47) is fixedly connected to the outer wall of one side of the bearing seat (42), and the fixed connection plate (46) is sleeved on the second limit screw (47). The fixed connection plate (46) is fixedly connected to the horizontal sliding plate (17).

6. The multi-purpose heavy-duty servo multi-functional edge trimming unit for edge banding process according to claim 1, characterized in that: A spring fixed seat (16) is fixedly connected to the upper part of the up-and-down sliding column (11). A lower buffer adjustment screw (110) is threadedly connected to the spring fixed seat (16). A lower buffer spring (111) is sleeved on the lower buffer adjustment screw (110).

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