Ceramic blank rotating machine with cutter convenient to replace

Through the coordinated design of the plug-in rod and the mounting sleeve, the problem of difficulty in replacing the medium-sized knife of the ceramic rotary machine is solved, and the tool is quickly replaced and flexible adjustment is achieved, reducing the replacement cost and difficulty.

CN223173197UActive Publication Date: 2025-08-01HUNAN HUATAI LIANYE CERAMICS CO LTD
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Patent Information

Application Number
CN202422403989.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-01
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

It is difficult to replace the medium-sized knife of the existing ceramic rotary machine, and it is necessary to replace the jacket and accessories of the knife as a whole, which is costly and difficult to disassemble.

Method used

The design of the plug-in rod and the mounting sleeve is used to achieve rapid tool replacement through the card plate and gear transmission, and the card plate locking and unlocking is used to simplify the replacement process.

Benefits of technology

It reduces the cost and difficulty of replacing the tool, improves the freedom of the tool's angle and position adjustment in the mold, and simplifies the loading and unloading process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223173197U_ABST
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Abstract

The utility model relates to the technical field of ceramic rotary blank machines, in particular to a ceramic rotary blank machine convenient for replacing a cutter, which comprises a machine body, a die, a cutter and a mounting sleeve, the inserting rod is matched with an inserting groove in the mounting sleeve; a clamping plate is arranged in the mounting sleeve, a locking plate is arranged at one end of the clamping plate, a locking groove is formed in the position, corresponding to the locking plate in the clamping plate, of the inserting rod, and a rotating shaft is inserted into the end, away from the locking plate, of the clamping plate in a penetrating mode and inserted into the adjusting support. Compared with the prior art, only the forming tool bit and the inserting rod in the tool need to be replaced, the number of matched parts together with the forming tool bit is small, cost is low, meanwhile, the inserting rod in the tool is inserted into the inner side of the inserting groove in the installation sleeve, then the two locking grooves are clamped through the two clamping plates, and compared with a bolt fixing mode, fixing is firmer, and using is convenient. And equipment such as a pistol drill is not needed during assembly and disassembly, so that the assembly and disassembly difficulty is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic turning machines, and particularly relates to a ceramic turning machine convenient for replacing tools. Background Technique

[0002] A ceramic turning machine is an important device used in the processes of trimming or turning ceramic blanks during ceramic production. Its technical requirements are high, which directly affect the quality and production efficiency of ceramic products.

[0003] In a Chinese patent with the publication number CN 212888124 U, a single - knife turning and forming machine for ceramic products, it is disclosed that: including a supporting main rod, one side of the upper part of the supporting main rod is fixedly connected with a bracket, the upper part of the bracket is movably sleeved with a movable socket, one side of the movable socket is movably connected with an inclined arm, the outside of one side of the inclined arm is fixedly sleeved with a tool holder outer sleeve, the upper part of the tool holder outer sleeve is fixedly connected with a fastening nut, the middle part inside the lower part of the tool holder outer sleeve is fixedly connected with a rotating shaft, a gear is fixedly sleeved on the outside of the rotating shaft, a semi - gear is fixedly sleeved on the lower part of the fastening nut, and a tool is fixedly connected to the lower part of the semi - gear;

[0004] However, the tool in the above - mentioned device is arranged on the inclined wall through components such as a fastening nut, and the tool is fixed on the tool holder outer sleeve. During the production process of various types of ceramic blanks, the tool needs to be replaced according to requirements. When replacing the tool in the above - mentioned device, the entire tool holder outer sleeve and other components need to be replaced together. In this way, the replaced tool requires a matching tool holder outer sleeve and other accessories, and the cost of the replaced accessories is relatively high. Moreover, the entire tool holder outer sleeve is fixed by a fastening nut. In order to ensure that the tool holder outer sleeve does not loosen during the production process of the blank, equipment such as a pistol drill is required to fasten the fastening nut, and a pistol drill is also needed during disassembly, resulting in an increase in the difficulty of tool disassembly; therefore, this application proposes a ceramic turning machine convenient for replacing tools. Content of the Utility Model

[0005] The purpose of the utility model is to provide a ceramic turning machine convenient for replacing tools to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a ceramic turning machine convenient for replacing tools, including a machine body, a mold, a tool, and a mounting sleeve. The tool includes a forming tool head and a plugging rod;

[0007] The plugging rod is matched with a plugging groove in the mounting sleeve;

[0008] A clamping plate is arranged in the mounting sleeve. One end of the clamping plate is provided with a locking plate. A locking groove is arranged at the position of the plugging rod corresponding to the locking plate in the clamping plate. One end of the clamping plate away from the locking plate is penetrated by a rotating shaft, and the rotating shaft is inserted into an adjusting bracket;

[0009] The rotating shaft is connected to a gear, and the gear is connected to a rack through tooth meshing transmission. The rack is connected to an adjusting mechanism for adjusting its depth in the insertion slot.

[0010] The mounting sleeve is connected to the cutter head angle adjusting plate, and the middle part of the cutter head angle adjusting plate is connected to the vertical plate. One end of the cutter head angle adjusting plate away from the mounting sleeve is connected to an angle adjusting drive assembly.

[0011] Preferably, a blocking plate is arranged in the insertion slot. Two connecting plates symmetrically distributed with respect to the center line of the blocking plate are arranged on the blocking plate, and a connecting slot for cooperating with the connecting plates is arranged at the head of the insertion rod.

[0012] Preferably, the insertion rod is connected to a circular plate, and the size of the circular plate is larger than that of the insertion rod.

[0013] Preferably, there are two racks, and the two racks are symmetrically distributed and connected by an intermediate plate.

[0014] Preferably, the adjusting mechanism includes an adjusting block. The outer wall of the adjusting block fits with the inner wall of the insertion slot. A square groove is arranged in the adjusting block, and the square groove is connected to an inclined groove. The inclined surface of the inclined groove fits with the hypotenuse of a triangular plate, and the triangular plate fits with the inner wall of the guiding groove in the mounting sleeve.

[0015] Preferably, a threaded rod is inserted into the triangular plate. The threaded rod is threadedly connected to a threaded sleeve. The threaded sleeve is arranged on the outer wall of the mounting sleeve. One end of the threaded rod passing through the outer wall of the mounting sleeve is provided with a handle with anti-slip lines. The rotating shaft is connected to a torsion spring.

[0016] Preferably, the cutter head angle adjusting plate is arranged in a Z shape.

[0017] Preferably, the vertical plate is connected to a distance adjusting plate. The distance adjusting plate is connected to two parallel tracks arranged on the machine body. The distance adjusting plate is connected to an auxiliary plate through two cross bars. The auxiliary plate cooperates with the tracks. One end of the angle adjusting drive assembly away from the cutter head angle adjusting plate is arranged on the auxiliary plate. The distance adjusting plate is threadedly connected to a lead screw, and the lead screw is connected to a distance adjusting drive assembly for driving its forward and reverse rotation.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0019] First, when replacing the tool in the present utility model, rotate the threaded rod first. It can drive the triangular plate to move away from the threaded sleeve. The inclined groove, square groove, and adjusting block that fit with it will move downward along the insertion slot, thereby driving the rack to move. The rack can drive the gear to rotate, causing the clamping plate to rotate away from the locking slot. During this process, the torsion spring accumulates elastic potential energy. Finally, the clamping plate is pushed out of the locking slot. At this time, the insertion rod and the tool can be pushed out of the mounting sleeve.

[0020] After inserting the new tool into the insertion slot, reverse-rotate the threaded rod, which drives the triangular plate to move towards the side close to the threaded sleeve. The elastic potential energy stored in the torsion spring pushes the adjusting block to move upwards. Finally, the clamping plate is inserted into the locking slot, and the relative positions of the insertion rod, the tool, and the mounting sleeve are fixed. Only the forming tool bit and the insertion rod in the tool need to be replaced, and there are fewer supporting components together with the forming tool bit, resulting in lower costs. At the same time, the insertion rod in the tool is inserted into the inner side of the insertion slot in the mounting sleeve, and then the two locking slots are clamped by the two clamping plates. Compared with the bolt fixation method, the fixation is more firm, and no equipment such as a pistol drill is required during loading and unloading, reducing the difficulty of loading and unloading.

[0021] Second, the angle adjustment driving component of the present utility model can pull the tool bit angle adjustment plate to rotate around the connecting shaft on the vertical plate, adjust the angle of the tool, adjust the angle and depth of the tool in the mold. The distance adjustment driving component cooperates with components such as the lead screw to adjust the left and right positions of the tool in the mold. Used in conjunction with the angle adjustment driving component, the parameters such as the angle, position, and depth of the tool can be flexibly adjusted, and the degree of freedom of adjustment is higher. Description of the Drawings

[0022] Figure 1 It is a schematic structural diagram of a ceramic jigger with a tool conveniently replaceable according to the present utility model.

[0023] Figure 2 It is a schematic structural diagram of the tool and the mounting sleeve according to the present utility model.

[0024] Figure 3 According to the present utility model Figure 2 The schematic structural diagram of the part at A.

[0025] Figure 4 It is a schematic structural diagram of the locking slot and the clamping plate according to the present utility model.

[0026] In the figure: 1, machine body; 2, mold; 3, tool; 301, forming tool bit; 302, insertion rod; 303, locking slot;

[0027] 4, mounting sleeve; 401, clamping plate; 402, blocking plate; 403, connecting plate; 404, adjusting bracket; 405, rack; 406, gear; 407, adjusting block; 408, triangular plate; 409, threaded rod;

[0028] 5, tool bit angle adjustment plate; 6, angle adjustment driving component; 7, distance adjustment plate; 8, auxiliary plate; 9, distance adjustment driving component. Detailed Embodiment

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0030] Referring to Figures 1-4 , a ceramic turning machine that facilitates tool replacement, including a machine body 1, a mold 2, a tool 3, and a mounting sleeve 4. When producing the embryo body of ceramics, most circular ceramics are formed by a turning machine. Generally, the process is as follows: the clay raw material is put into the mold 2, and the mold 2 itself is connected to a motor for driving its rotation. The tool 3 abuts against the clay raw material and extrudes the clay raw material into a suitable shape. Since different ceramic shapes are produced, different molds 2 and different tools 3 are required. Therefore, the tool 3 needs to be replaced as needed.

[0031] Furthermore, the insertion rod 302 cooperates with the insertion slot in the mounting sleeve 4. A blocking plate 402 is arranged in the insertion slot. Two connecting plates 403 are arranged on the blocking plate 402 and are symmetrically distributed with respect to the center line of the blocking plate 402. A connecting slot for cooperating with the connecting plate 403 is arranged at the head of the insertion rod 302. When the insertion rod 302 is inserted into the insertion slot, the connecting plate 403 in the blocking plate 402 is inserted into the inside of the insertion rod 302. The insertion rod 302 is connected to a circular plate, and the size of the circular plate is larger than that of the insertion rod 302. When the insertion rod 302 is inserted into the deepest part of the insertion slot, the circular plate abuts against the outer wall of the mounting sleeve 4;

[0032] Specifically, a clamping plate 401 is arranged in the mounting sleeve 4. One end of the clamping plate 401 is provided with a locking plate. A locking groove 303 is arranged at the position of the insertion rod 302 corresponding to the locking plate in the clamping plate 401. A rotating shaft penetrates through the end of the clamping plate 401 far from the locking plate, and the rotating shaft is inserted into the adjusting bracket 404. The rotating shaft is connected to a torsion spring. Refer to Figure 3 , the torsion spring gives the rotating shaft, the clamping plate 401, and the locking plate a force to rotate towards the side close to the insertion rod 302, so that the connection between the locking plate and the locking groove 303 is tighter. Moreover, when the rack 405 moves upward, the force given by the torsion spring can make the clamping plate 401 rotate towards the side close to the insertion rod 302. It should be noted that two clamping plates 401 are provided, and the two clamping plates 401 are symmetrically distributed with respect to the center line of the adjusting bracket 404. Two locking grooves 303 are arranged on the insertion rod 302 corresponding to the two clamping plates 401.

[0033] Further, the rotating shaft is connected to the gear 406. The gear 406 is connected to the rack 405 through gear meshing transmission. The rack 405 is connected to an adjusting mechanism for adjusting its depth in the insertion slot. It should be noted that there are two racks 405, and the two racks 405 are symmetrically distributed. The two racks 405 are connected by an intermediate plate. The adjusting mechanism drives the rack 405 to move along the inner wall of the insertion slot to adjust its depth, thereby driving the gear 406 and the rotating shaft to rotate. As Figure 3 shown, the adjusting mechanism drives the rack 405 to move downward, driving the gear 406 and the rotating shaft to rotate. The clamping plate 401 rotates together with the rotating shaft and is received into the groove in the mounting sleeve 4. At this time, the insertion rod 302 can be withdrawn from the mounting sleeve 4. A new insertion rod 302 and the forming cutter head 301 are inserted into the insertion slot. When the rack 405 moves upward, the rotating shaft and the clamping plate 401 can be rotated toward the insertion rod 302 side, and the locking plate in the insertion rod 302 is inserted into the locking slot 303;

[0034] Specifically, the adjusting mechanism includes an adjusting block 407. The outer wall of the adjusting block 407 fits against the inner wall of the insertion slot. A square groove is provided in the adjusting block 407. The square groove is connected to an inclined groove. The inclined surface of the inclined groove fits against the hypotenuse of the triangular plate 408. The triangular plate 408 fits against the inner wall of the guiding groove in the mounting sleeve 4. A threaded rod 409 is inserted into the triangular plate 408. The threaded rod 409 is threadedly connected to a threaded sleeve. The threaded sleeve is provided on the outer wall of the mounting sleeve 4. And one end of the threaded rod 409 passing through the outer wall of the mounting sleeve 4 is installed with a handle provided with anti-slip threads.

[0035] Furthermore, the mounting sleeve 4 is connected to a cutter head angle adjustment plate 5. The cutter head angle adjustment plate 5 is arranged in a Z shape, and the middle part of the cutter head angle adjustment plate 5 is connected to a vertical plate. The end of the cutter head angle adjustment plate 5 away from the mounting sleeve 4 is connected to an angle adjustment driving component 6. Refer to Figure 1 、 Figure 2 . The angle adjustment driving component 6 can pull the cutter head angle adjustment plate 5 to rotate around the connecting shaft on the vertical plate to adjust the angle of the cutter 3 and adjust the angle and depth of the cutter 3 in the mold 2;

[0036] It should be noted that the vertical plate is connected to a distance adjustment plate 7. The distance adjustment plate 7 is connected to two parallel tracks. The tracks are arranged on the machine body 1. The distance adjustment plate 7 is connected to an auxiliary plate 8 through two cross bars. The auxiliary plate 8 cooperates with the tracks. One end of the angle adjustment driving component 6 away from the cutter head angle adjustment plate 5 is arranged on the auxiliary plate 8. And the distance adjustment plate 7 is threadedly connected to a lead screw. The lead screw is connected to a distance adjustment driving component 9 for driving its forward and reverse rotation. The distance adjustment driving component 9 cooperates with the lead screw and other components to adjust the left and right position of the cutter 3 in the mold 2. Used in conjunction with the angle adjustment driving component 6, the cutter 3 can be sent into the mold 2 to process the clay and pushed away from the mold 2, so that the clay feeding and the blanking of the embryo are both more convenient.

[0037] Working principle:

[0038] The cutting tool 3 is detachably connected to the mounting sleeve 4. The relative position between the cutting tool 3 and the mold 2 can be adjusted through components such as the tool head angle adjustment plate 5 and the angle adjustment driving component 6. The cutting tool 3 can extrude the clay to make the clay have the same shape as the mold 2, forming a ceramic embryo;

[0039] When the cutting tool 3 needs to be replaced, first rotate the threaded rod 409, which can drive the triangular plate 408 to move away from the threaded sleeve. The hypotenuse of the triangular plate 408 fits with the inclined surface in the inclined groove. As the triangular plate 408 moves, the inclined groove, square groove, and adjusting block 407 that fit with it will move downward along the insertion groove, thereby driving the rack 405 to move. The rack 405 can drive the gear 406 to rotate, causing the clamping plate 401 to rotate away from the locking groove 303. During this process, the torsion spring accumulates elastic potential energy. Finally, the clamping plate 401 is pushed out of the locking groove 303, and at this time, the insertion rod 302 and the cutting tool 3 can be pushed out of the mounting sleeve 4;

[0040] After that, insert the new cutting tool 3 into the insertion groove. Then rotate the threaded rod 409 in the reverse direction, which drives the triangular plate 408 to move closer to the threaded sleeve. The elastic potential energy accumulated by the torsion spring pushes the adjusting block 407 to move upward. Finally, the clamping plate 401 is inserted into the locking groove 303, and the relative positions of the insertion rod 302, the cutting tool 3, and the mounting sleeve 4 are fixed.

[0041] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic turning machine for conveniently replacing tools, comprising a machine body (1), a mold (2), a tool (3), and a mounting sleeve (4), characterized in that, The tool (3) includes a forming cutter head (301) and a plugging rod (302); The plugging rod (302) is matched with the plugging groove in the mounting sleeve (4); A clamping plate (401) is arranged in the mounting sleeve (4). One end of the clamping plate (401) is provided with a locking plate. A locking groove (303) is arranged at the position of the plugging rod (302) corresponding to the locking plate in the clamping plate (401). A rotating shaft penetrates through the end of the clamping plate (401) far from the locking plate, and the rotating shaft is inserted into the adjusting bracket (404); The rotating shaft is connected with a gear (406). The gear (406) is in transmission connection with a rack (405) through tooth meshing. The rack (405) is connected with an adjusting mechanism for adjusting its depth in the plugging groove; The mounting sleeve (4) is connected with a cutter head angle adjusting plate (5). The middle part of the cutter head angle adjusting plate (5) is connected with a vertical plate. One end of the cutter head angle adjusting plate (5) far from the mounting sleeve (4) is connected with an angle adjusting driving component (6).

2. The ceramic turning machine for conveniently replacing a tool according to claim 1, wherein A blocking plate (402) is arranged in the plugging groove. Two connecting plates (403) symmetrically distributed with respect to the center line of the blocking plate (402) are arranged on the blocking plate (402). A connecting groove matched with the connecting plates (403) is arranged at the head of the plugging rod (302).

3. The ceramic turning machine for conveniently replacing a tool according to claim 2, wherein The plugging rod (302) is connected with a circular plate, and the size of the circular plate is larger than that of the plugging rod (302).

4. The ceramic turning machine for conveniently replacing a tool according to claim 1, wherein, There are two racks (405), and the two racks (405) are symmetrically distributed and connected by an intermediate plate.

5. A ceramic turning machine for conveniently replacing a tool, as claimed in claim 1, wherein The adjusting mechanism includes an adjusting block (407). The outer wall of the adjusting block (407) fits with the inner wall of the plugging groove. A square groove is arranged in the adjusting block (407). The square groove is connected with an inclined groove. The inclined surface of the inclined groove fits with the hypotenuse of a triangular plate (408). The triangular plate (408) fits with the inner wall of the guiding groove in the mounting sleeve (4).

6. The ceramic turning machine for conveniently replacing a tool according to claim 5, wherein, A threaded rod (409) is inserted into the triangular plate (408). The threaded rod (409) is in threaded connection with a threaded sleeve. The threaded sleeve is arranged on the outer wall of the mounting sleeve (4). One end of the threaded rod (409) passing through the outer wall of the mounting sleeve (4) is provided with a handle with anti-slip lines. The rotating shaft is connected with a torsion spring.

7. A ceramic turning machine for conveniently replacing tools according to claim 1, characterized in that, The cutter head angle adjusting plate (5) is arranged in a Z shape.

8. A ceramic turning machine for conveniently replacing tools according to claim 1, characterized in that, The vertical plate is connected with a distance adjusting plate (7). The distance adjusting plate (7) is connected with two parallel tracks. The tracks are arranged on the machine body (1). The distance adjusting plate (7) is connected with an auxiliary plate (8) through two cross bars. The auxiliary plate (8) is matched with the tracks. One end of the angle adjusting driving component (6) far from the cutter head angle adjusting plate (5) is arranged on the auxiliary plate (8). The distance adjusting plate (7) is in threaded connection with a lead screw. The lead screw is connected with a distance adjusting driving component (9) for driving it to rotate forward and backward.

Citation Information

Patent Citations

  • Ceramic product single-tool rotary blank forming machine

    CN212888124U