Material pretreatment mechanism

By designing a material pretreatment device that includes crushing rollers and vacuuming systems, the problems of material drop and dust pollution are solved, and efficient and safe material pretreatment is achieved.

CN223173274UActive Publication Date: 2025-08-01PINGDINGSHAN YONGKANGJIA IND CO LTD
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Patent Information

Application Number
CN202421367318.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-08-01
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing material pretreatment device has problems such as material falling to the outside of the device, dust pollutes the environment and harms people's health.

Method used

A material pretreatment mechanism is designed, including a shell, a crushing roller, a screen plate and a vacuum cleaner part. The material is crushed through the crushing roller, the screen plate screens the material, and dust is collected by using the vacuum cleaner part. The dust is filtered through the filter screen and then collected into a dust collecting bag.

Benefits of technology

Effectively avoid material drop, reduce production losses and costs, reduce dust pollution, and improve pretreatment efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223173274U_ABST
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Abstract

The utility model relates to the technical field of material pretreatment, and discloses a material pretreatment mechanism which comprises a shell part, a crushing roller is rotatably connected in the shell part, a crushing channel for crushing materials is formed between the peripheral surface of the crushing roller and the inner wall of the shell part, and a sieve plate for screening the crushed materials is arranged in the shell part. Sieve holes are formed in the sieve plate, a dust collection part is installed on the outer side of the shell part, the air inlet end of the dust collection part extends into the shell part, and the air inlet end of the dust collection part is located above the sieve plate; through the arrangement of the shell part and the crushing rollers rotating in the shell part, materials can be subjected to crushing pretreatment, so that the pretreated materials are prevented from falling out of the device, the production loss and the production cost are reduced, dust generated during material pretreatment is sucked through the dust collection part, and the dust collection efficiency is improved. And dust is prevented from polluting the surrounding environment and is not easily inhaled by people around the device.
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Description

Technical Field

[0001] The utility model relates to the technical field of material pretreatment, in particular to a material pretreatment mechanism. Background Art

[0002] In the process of mortar production, the pretreatment link of materials directly affects the quality, production efficiency and cost of mortar. Traditional material pretreatment methods mostly adopt natural drying, manual crushing and screening, etc. These methods are not only inefficient, but also difficult to meet the needs of large-scale and continuous production. For example, natural drying is greatly affected by weather conditions and has a long treatment cycle; manual crushing and screening have a high labor intensity and unstable treatment effects. With the development of technology, automatic pretreatment mechanisms have emerged, but there are certain defects in the use of existing pretreatment mechanisms.

[0003] For example, in a Chinese patent with the publication number of "CN 217910638 U", a raw material pretreatment mechanism for dry-mixed mortar production is disclosed. Although this device can pretreat materials, since the sieve plate of this device is exposed, when screening the treated materials, there is a certain probability that the materials will fall outside the device, increasing production losses and production costs, and generating more dust, which pollutes the surrounding environment and is easily inhaled by the people around the device, being unfavorable to physical health. Content of the Utility Model

[0004] The utility model provides a material pretreatment mechanism to solve the problem that materials fall outside the device during processing.

[0005] To achieve the above object, the utility model provides the following technical solution: a material pretreatment mechanism, including a housing part, a crushing roller is rotatably connected inside the housing part, a crushing channel for crushing materials is formed between the circumferential surface of the crushing roller and the inner wall of the housing part, a sieve plate for screening the crushed materials is arranged inside the housing part, sieve holes are formed on the sieve plate, a dust collection part is installed outside the housing part, the air inlet end of the dust collection part extends into the housing part, and the air inlet end of the dust collection part is above the sieve plate, the air outlet end of the dust collection part is connected with a detachable dust collection bag, and a discharge hole for discharging the crushed materials is formed at the bottom of the housing part.

[0006] Preferably, the material pretreatment mechanism further includes a pretreatment part, the pretreatment part includes a first housing, a first motor is fixedly connected inside the first housing, and the output end of the first motor is connected with a first stirring rod, the first stirring rod is inside the first housing, and a communication pipe is arranged between the first housing and the housing part.

[0007] Preferably, the dust suction part includes a vacuum pump. An intake pipe and an outlet pipe are respectively connected to the intake end and the outlet end of the vacuum pump. The free end of the intake pipe extends to the inside of the housing part, and a filter screen is fixedly connected to one end of the intake pipe extending to the inside of the housing part. The outlet end of the outlet pipe is fixedly connected to a dust collection bag.

[0008] Preferably, the housing part includes a crushing bin. The connecting pipe is arranged between the crushing bin and the first housing. The crushing roller is rotatably connected to the inside of the crushing bin;

[0009] A second motor is fixedly connected to the top of the crushing bin, and a discharge pipe is fixedly connected to the bottom of the crushing bin. The discharge pipe is communicated with the inside of the crushing bin. The output end of the second motor is connected to the crushing roller.

[0010] Preferably, a cleaning port communicating with the inside of the crushing bin is formed on one side of the crushing bin. A detachable sealing cover is screwed into the cleaning port. The sieve plate is obliquely arranged inside the crushing bin, and the horizontal height of the side of the sieve plate facing the cleaning port is lower than that of the other side.

[0011] Preferably, an auger is rotatably connected to the inside of the discharge pipe, and a third motor is fixedly connected to the outside of the discharge pipe. The output end of the third motor is connected to the auger.

[0012] Compared with the prior art: The present utility model has the following advantages: (1) By arranging the housing and the crushing roller, the material is pre-crushed by the crushing roller and the housing part, so as to prevent the pre-treated material from falling outside the device, reduce production loss and production cost, and suck the dust generated during the pre-treatment of the material through the dust suction part, and convey the dust outside the housing part for collection by the dust collection bag, avoiding pollution to the surrounding environment by the dust and being not easily inhaled by the personnel around the device, and avoiding harm to the device personnel;

[0013] (2) When the device sucks dust through the intake pipe, by arranging a filter screen at one end of the intake pipe, the dust is filtered by the filter screen to prevent the material from being sucked into the intake pipe, enabling the device to normally absorb dust, improving the dust absorption efficiency, and further improving the pre-treatment efficiency of the material; BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0015] Figure 1 It is one of the three-dimensional views of the present utility model;

[0016] Figure 2 This is the second perspective view of the present utility model;

[0017] Figure 3 This is the internal structure diagram of the present utility model;

[0018] Explanation of reference numerals in the drawings:

[0019] 1. Sealing cover; 2. First housing; 3. First motor; 4. First stirring rod; 5. Second motor; 6. Crushing chamber; 7. Vacuum pump; 8. Crushing roller; 9. Auger; 10. Third motor; 11. Sieve holes; 12. Discharge pipe; 13. Sieve plate; 14. Connecting pipe; 15. Filter screen; 16. Intake pipe; 17. Exhaust pipe; 18. Dust collection bag; 19. Cleaning port. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] As Figures 1 - 3 shown, a material pretreatment mechanism includes a housing part. Inside the housing part, a crushing roller 8 is rotatably connected. A crushing channel for crushing materials is formed between the peripheral surface of the crushing roller 8 and the inner wall of the housing part. A sieve plate 13 for screening the crushed materials is provided inside the housing part. Sieve holes 11 are formed in the sieve plate 13. A dust collection part is installed outside the housing part. The intake end of the dust collection part extends into the housing part, and the intake end of the dust collection part is above the sieve plate 13. The outlet end of the dust collection part is connected with a detachable dust collection bag 18. A discharge hole for discharging the crushed materials is formed at the bottom of the housing part.

[0022] Through the above technical solution, when personnel need to pretreat materials, the materials to be processed are added into the housing part. After the materials are added, the crushing roller 8 rotates inside the housing to break the materials. After the materials are broken, they are discharged from the bottom of the crushing roller 8. The processed materials are screened by the sieve plate 13, so that the materials that do not meet the requirements remain on the sieve plate 13, and the materials that meet the requirements pass through the sieve holes 11 on the sieve plate 13 and fall to the lower part and are discharged through the discharge hole. When performing material pretreatment, the dust collection part works to suck the dust and discharge the dust into the dust collection bag 18 for collection, thereby completing the material pretreatment and avoiding the pollution of the surrounding environment caused by the scattering of dust.

[0023] To improve the material processing efficiency, asFigures 1 - 3 As shown, the material pretreatment mechanism further includes a pretreatment part, and the pretreatment part includes a first housing 2. A first motor 3 is fixedly connected inside the first housing 2, and the output end of the first motor 3 is connected to a first stirring rod 4. The first stirring rod 4 is inside the first housing 2, and a communication pipe 14 is provided between the first housing 2 and the housing part.

[0024] Through the above technical solution, when personnel need to process materials, the materials to be processed are added into the first housing 2. When adding materials, the first motor 3 works, and then the first motor 3 drives the first stirring rod 4 to rotate inside the first housing 2, so as to mix the materials. After the materials are fully mixed, they are transported to the inside of the housing part through the communication pipe 14, making the material processing more efficient.

[0025] In addition, in the present utility model, regarding the above dust collection part, as Figures 1 - 3 shown, the dust collection part includes a vacuum pump 7. The intake end of the vacuum pump 7 is connected to an intake pipe 16, and the outlet end is connected to an outlet pipe 17. The free end of the intake pipe 16 extends to the inside of the housing part, and a filter screen 15 is fixedly connected to the end of the intake pipe 16 extending into the housing part. The outlet end of the outlet pipe 17 is fixedly connected to a dust collection bag 18.

[0026] Through the above technical solution, when the materials are crushed and pretreated, the vacuum pump 7 works, so that the intake pipe 16 on the vacuum pump 7 generates suction, and the dust is sucked through the intake pipe 16. When the intake pipe 16 sucks in the dust, the filter screen 15 blocks the entry of materials, so that the dust can pass through the filter screen 15 and is discharged to the dust collection bag 18 through the outlet pipe 17 on the vacuum pump 7 for collection, thus completing the material pretreatment.

[0027] Specifically, in another embodiment, regarding the above housing part:

[0028] As Figures 1 - 3 shown, the housing part includes a crushing bin 6. The communication pipe 14 is arranged between the crushing bin 6 and the first housing 2. The crushing roller 8 is rotatably connected inside the crushing bin 6;

[0029] A second motor 5 is fixedly connected to the top of the crushing bin 6, and a discharge pipe 12 is fixedly connected to the bottom of the crushing bin 6. The discharge pipe 12 is communicated with the inside of the crushing bin 6, and the output end of the second motor 5 is connected to the crushing roller 8.

[0030] Through the above technical solution, when the materials are fully mixed, the materials are transported to the inside of the crushing bin 6 through the communication pipe 14. The second motor 5 drives the crushing roller 8 to rotate inside the crushing bin 6, and the crushing bin 6 and the crushing roller 8 are used to perform crushing pretreatment on the materials.

[0031] To facilitate the cleaning of the residual large-particle raw materials on the sieve plate 13, asFigure 3 As shown, a cleaning port 19 communicating with the inside of the crushing bin 6 is provided on one side of the crushing bin 6. A detachable sealing cover 1 is screwed and connected inside the cleaning port 19. The sieve plate 13 is inclined and arranged inside the crushing bin 6, and the horizontal height of the sieve plate 13 on the side facing the cleaning port 19 is lower than that on the other side.

[0032] Through the above technical solution, after all the pre-crushed materials are discharged from the device, rotate the sealing cover 1 to separate the sealing cover 1 from the cleaning port 19, and the residual raw materials can be discharged through the cleaning port 19.

[0033] When the discharge pipe 12 needs to discharge the processed materials, in order to improve the material discharge efficiency, as Figure 3 shown, a auger 9 is rotatably connected inside the discharge pipe 12, and a third motor 10 is fixedly connected to the outside of the discharge pipe 12. The output end of the third motor 10 is connected to the auger 9.

[0034] Through the above technical solution, after the materials are pre-crushed, the pre-crushed materials pass through the sieve holes 11 and fall to the bottom of the crushing bin 6. The third motor 10 drives the auger 9 to rotate, and the auger 9 drives the materials to move inside the discharge pipe 12, so that the pre-crushed materials can be stably and efficiently discharged through the discharge pipe 12.

[0035] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A material preprocessing mechanism, characterized in that: It includes a housing part, inside which a crushing roller (8) is rotatably connected. A crushing channel for crushing materials is formed between the peripheral surface of the crushing roller (8) and the inner wall of the housing part. A sieve plate (13) for screening the crushed materials is arranged inside the housing part. Sieve holes (11) are formed on the sieve plate (13). A dust suction part is installed outside the housing part. The air inlet end of the dust suction part extends to the inside of the housing part, and the air inlet end of the dust suction part is above the sieve plate (13). The air outlet end of the dust suction part is connected with a detachable dust collection bag (18). A discharge hole for discharging the crushed materials is formed at the bottom of the housing part.

2. The material preprocessing mechanism according to claim 1, wherein: It further includes a pretreatment part, which includes a first housing (2). A first motor (3) is fixedly connected inside the first housing (2), and the output end of the first motor (3) is connected with a first stirring rod (4). The first stirring rod (4) is inside the first housing (2). A connecting pipe (14) is arranged between the first housing (2) and the housing part.

3. The material pretreatment mechanism according to claim 2, characterized in that: The dust suction part includes a vacuum pump (7). The air inlet end and the air outlet end of the vacuum pump (7) are respectively connected with an inlet pipe (16) and an outlet pipe (17). The free end of the inlet pipe (16) extends to the inside of the housing part, and a filter screen (15) is fixedly connected to the end of the inlet pipe (16) extending to the inside of the housing part. The air outlet end of the outlet pipe (17) is fixedly connected with the dust collection bag (18).

4. The material pretreatment mechanism according to claim 2, wherein: The housing part includes a crushing chamber (6). The connecting pipe (14) is arranged between the crushing chamber (6) and the first housing (2). The crushing roller (8) is rotatably connected inside the crushing chamber (6). A second motor (5) is fixedly connected to the top of the crushing chamber (6), and a discharge pipe (12) is fixedly connected to the bottom of the crushing chamber (6). The discharge pipe (12) is communicated with the inside of the crushing chamber (6). The output end of the second motor (5) is connected with the crushing roller (8).

5. The material pretreatment mechanism according to claim 4, characterized in that: A cleaning opening (19) communicated with the inside of the crushing chamber (6) is formed on one side of the crushing chamber (6). A detachable sealing cover (1) is screwed inside the cleaning opening (19). The sieve plate (13) is inclined and arranged inside the crushing chamber (6), and the horizontal height of the side of the sieve plate (13) facing the cleaning opening (19) is lower than that of the other side.

6. The material pretreatment mechanism according to claim 4, wherein: An auger (9) is rotatably connected inside the discharge pipe (12), and a third motor (10) is fixedly connected to the outside of the discharge pipe (12). The output end of the third motor (10) is connected with the auger (9).

Citation Information

Patent Citations

  • Raw material pretreatment mechanism for dry-mixed mortar production

    CN217910638U