Intelligent oil tank lock worm mold

Through the transmission module and ejection mechanism of the intelligent oil tank lock worm mold, the problems of worm thread damage and residual material residue caused by existing molds are solved, and the smooth molding and high-quality molding of worms are achieved.

CN223173447UActive Publication Date: 2025-08-01IKKA TECH DONGGUAN CO LTD
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Patent Information

Application Number
CN202422161837.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-08-01
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The existing injection molds directly eject the molded parts outward through the thimble, resulting in damage to the threaded parts of the worm, low product pass rate, and residual materials remain in the cavity, affecting the quality of the next injection molded product.

Method used

The intelligent oil tank lock worm mold is used to drive the second insert and the third insert to rotate simultaneously through the transmission module, so that the third insert is disengaged from the threaded part of the product, and the ejection mechanism is used to eject the product from the lower mold core to avoid damage to the threaded part and residual material.

Benefits of technology

The worm is successfully demolded, avoiding damage to the thread part and residues in the cavity, ensuring the cleanliness of the molding cavity and improving the molding quality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mechanical parts, and particularly relates to an intelligent oil tank lock worm mold which comprises an upper mold base, a lower mold base and a transmission module. An upper mold core is arranged in the upper mold base; the upper mold core comprises a first insert, a second insert and a third insert; the first insert is arranged in the upper mold plate, the second insert is rotationally connected into the first insert, and the third insert is fixedly connected into the second insert; the lower die holder is arranged below the upper die holder, and the lower die holder is provided with a lower die core corresponding to the upper die core; a forming cavity is formed between the third insert and the lower mold core; an ejection mechanism for ejecting a product is arranged at the bottom end of the lower die holder; the transmission module is arranged in the upper die base and located above the second insert. The transmission module is connected with the second insert and used for driving the second insert and the third insert in the second insert to rotate at the same time.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical parts, and particularly relates to an intelligent fuel tank lock worm die. Background Art

[0002] A worm refers to a gear with one or several helical teeth that meshes with a worm wheel to form an intersecting-axis gear pair. Its indexing surface can be a cylindrical surface, a conical surface or a toroidal surface. Worms are common parts in the mechanical field, and their structures can vary accordingly according to different uses.

[0003] Such as Figure 1 As shown, the worm includes a shaft part, a threaded part and an end part, and a square boss is provided between the end part and the threaded part. When manufacturing the worm, most are produced through an injection mold and formed by injection molding in a corresponding cavity. However, in the existing injection mold, the formed part is generally directly pushed outwards by a thimble, which will cause damage to the threaded part of the worm, resulting in a low product qualification rate, and there will be residual materials in the cavity, affecting the quality of the next injection-molded product. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an intelligent fuel tank lock worm die, aiming to solve the technical problems in the existing technology that in the existing injection mold, the formed part is generally directly pushed outwards by a thimble, which will cause damage to the threaded part of the worm, resulting in a low product qualification rate, and there will be residual materials in the cavity, affecting the quality of the next injection-molded product.

[0005] To achieve the above purpose, an intelligent fuel tank lock worm die provided by an embodiment of the utility model includes an upper die base, a lower die base and a transmission module; an upper die core is arranged in the upper die base; the upper die core includes a first insert, a second insert and a third insert; the first insert is arranged in the upper die base, the second insert is rotatably connected in the first insert, and the third insert is fixedly connected in the second insert; the lower die base is arranged below the upper die base, and the lower die base is provided with a lower die core corresponding to the upper die core; a forming cavity is formed between the third insert and the lower die core; a top-out mechanism for ejecting the product is arranged at the bottom end of the lower die base; the transmission module is arranged in the upper die base and above the second insert; the transmission module is connected to the second insert and is used for driving the second insert and the third insert in the second insert to rotate simultaneously.

[0006] Optionally, the transmission module includes a transmission driving part, a first gear, a second gear and at least one group of third gears; the transmission driving part is arranged on one side of the upper die base; the first gear is arranged at the output end of the transmission driving part; the third gear is rotatably connected in the upper die base and is connected to the first gear; the second gear is arranged at the top end of the second insert and is connected to the third gear.

[0007] Optionally, a connecting rod extending outward is provided at the top end of the second insert; the second gear is fixed on the connecting rod; the first gear, the third gear and the second gear are sequentially meshed and connected.

[0008] Optionally, the upper mold base includes a top plate, a sprue plate and an upper template; the sprue plate is arranged below the top plate, the upper template is arranged below the sprue plate; the upper mold core is located within the upper template; the transmission module is located between the sprue plate and the top plate.

[0009] Optionally, the lower mold base includes a base, a push plate, a backing plate and a lower template; the backing plate is arranged above the base, the lower template is arranged above the backing plate, the push plate is arranged between the base and the backing plate; the lower mold core is arranged within the lower template; the ejection mechanism is arranged on the push plate.

[0010] Optionally, the ejection mechanism includes a thimble and multiple ejector rods; the thimble is arranged on the push plate, and one end of the thimble extends into the lower mold core; a thimble pin is arranged within the thimble; multiple ejector rods are arranged outside the thimble, and one end of the ejector rod extends into the lower mold core.

[0011] Optionally, a limiting component is arranged between the upper mold base and the lower mold base; the limiting component includes a limiting convex block and a limiting seat; the limiting convex block is arranged at the bottom end of the upper mold base, and the limiting convex block is provided with a protruding portion extending outward; the limiting seat is arranged on the lower mold base, and the limiting seat is provided with a groove corresponding to the protruding portion; the limiting convex block and the limiting seat are arranged opposite to each other.

[0012] One or more of the above technical solutions in the intelligent fuel tank lock worm mold provided by the embodiment of the present invention at least have the following technical effects: By providing a transmission module, after the product is injection molded, the upper mold base and the lower mold base are separated from each other. At this time, the transmission driving member of the transmission module is started, the transmission driving member drives the first gear to rotate, the first gear drives the third gear to rotate, the third gear drives the second gear to rotate, so that the second gear drives the second insert to rotate synchronously, and the third insert within the second insert also rotates synchronously with the second insert, so that the third insert disengages from the threaded portion of the product, and then the product is ejected from the lower mold core through the ejection mechanism, thereby completing the smooth demolding of the product, avoiding the formation of an undercut between the threaded portion and the third insert, and enabling the product to be smoothly separated during demolding without causing damage or residual material remaining in the molding cavity, ensuring the cleanliness of the molding cavity, and improving the molding quality of the screw. Description of the Drawings

[0013] To more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0014] Figure 1 It is a schematic structural diagram of a worm.

[0015] Figure 2 It is a front structural schematic diagram of the intelligent fuel tank lock worm mold provided by the embodiment of the present invention.

[0016] Figure 3 It is a side structural schematic diagram of the intelligent fuel tank lock worm mold provided by the embodiment of the present invention.

[0017] Figure 4 It is a structural schematic diagram of the top view part of the intelligent fuel tank lock worm mold provided by the embodiment of the present invention.

[0018] Figure 5 It is a structural schematic diagram of the limiting component provided by the embodiment of the present invention.

[0019] Among them, the reference numerals in the drawings are as follows:

[0020] 10. Upper mold base; 11. First insert; 12. Second insert; 121. Connecting rod; 13. Third insert; 14. Top plate; 15. Sprue plate; 16. Upper template; 20. Lower mold base; 21. Lower mold core; 22. Base; 23. Push plate; 24. Spacer plate; 25. Lower template; 30. Transmission module; 31. Transmission driving part; 32. First gear; 33. Second gear; 34. Third gear; 51. Ejector barrel; 52. Ejector rod; 53. Ejector barrel pin; 60. Limiting convex block; 601. Protruding part; 61. Limiting seat; 611. Groove; 70. Shaft part; 71. Thread part; 72. End part; 73. Square boss. Detailed implementation manners

[0021] The following will describe in detail the embodiments of the present invention. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0022] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present utility model.

[0023] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present utility model, the meaning of "a plurality" is two or more unless otherwise specifically defined.

[0024] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0025] In one embodiment of the present utility model, as Figures 1 to 5 shown, there is provided an intelligent fuel tank lock worm mold, which includes an upper mold base 10, a lower mold base 20, and a transmission module 30. An upper mold core is provided inside the upper mold base 10. The upper mold core includes a first insert 11, a second insert 12, and a third insert 13. The first insert 11 is provided inside the upper mold base 10, the second insert 12 is rotatably connected inside the first insert 11, and the third insert 13 is fixedly connected inside the second insert 12. The lower mold base 20 is provided below the upper mold base 10, and the lower mold base 20 is provided with a lower mold core 2 and a lower mold core 21 corresponding to the upper mold core. A molding cavity is formed between the third insert 13 and the lower mold core 21. A top-out mechanism for ejecting the product is provided at the bottom end of the lower mold base 20. The transmission module 30 is provided inside the upper mold base 10 and is located above the second insert 12. The transmission module 30 is connected to the second insert 12 and is used to drive the second insert 12 and the third insert 13 inside the second insert 12 to rotate simultaneously.

[0026] By setting the transmission module 30, after the product is injection molded, the upper mold base 10 and the lower mold base 20 are separated from each other. At this time, the transmission driving part 31 of the transmission module 30 is started, the transmission driving part 31 drives the first gear 32 to rotate, the first gear 32 drives the third gear 34 to rotate, the third gear 34 drives the second gear 33 to rotate, so that the second gear 33 drives the second insert 12 to rotate synchronously, and the third insert 13 in the second insert 12 also rotates synchronously with the second insert 12, so that the third insert 13 is disengaged from the threaded part of the product, and then the product is ejected from the lower mold core 21 through the ejection mechanism, thereby completing the smooth demolding of the product, avoiding the formation of undercuts between the threaded part and the third insert 13, and enabling the product to be smoothly separated during demolding without causing damage or residual waste in the molding cavity, ensuring the cleanliness of the molding cavity and improving the molding quality of the screw.

[0027] Furthermore, the transmission module 30 includes a transmission driving part 31, a first gear 32, a second gear 33 and at least one set of third gears 34. The transmission driving part 31 is a motor, and the transmission driving part 31 is arranged on one side of the upper mold base 10. The first gear 32 is arranged at the output end of the transmission driving part 31. The third gear 34 is rotatably connected in the upper mold base 10 and is connected to the first gear 32. The second gear 33 is arranged at the top of the second insert 12 and is connected to the third gear 34. In this embodiment, there are two sets of third gears 34, and the two sets of third gears 34 are arranged left and right between the first gear 32 and the second gear 33, and the first gear 32, the third gear 34 and the second gear 33 are sequentially meshed and connected. When the mold is opened, the transmission driving part 31 is started, the transmission driving part 31 drives the first gear 32 to rotate, the first gear 32 drives the third gear 34 to rotate, the third gear 34 drives the second gear 33 to rotate, so that the third insert 13 rotates accordingly, and then the third insert 13 gradually disengages from the threaded part of the product, enabling the product to be smoothly demolded.

[0028] Even further, the top of the second insert 12 is provided with a connecting rod 121 extending outward. The second gear 33 is fixed on the connecting rod 121. The first gear 32, the third gear 34 and the second gear 33 are sequentially meshed and connected. By setting the connecting rod 121, it is convenient to install the second gear 33 on the second insert 12.

[0029] Further, the upper die base 10 includes a top plate 14, a sprue plate 15, and an upper template 16. The sprue plate 15 is disposed below the top plate 14, and the upper template 16 is disposed below the sprue plate 15. The upper die core is located within the upper template 16. The transmission module 30 is located between the sprue plate 15 and the top plate 14. The lower die base 20 includes a base 22, a push plate 23, a backing plate 24, and a lower template 25. The backing plate 24 is disposed above the base 22, the lower template 25 is disposed above the backing plate 24, and the push plate 23 is disposed between the base 22 and the backing plate 24. The lower die core 21 is disposed within the lower template 25. The ejection mechanism is disposed on the push plate 23. In this embodiment, the push plate 23 includes an upper push plate 23 and a lower push plate 23. The ejection mechanism is located between the upper push plate 23 and the lower push plate 23. When the product is ejected, the lower push plate 23 drives the upper push plate 23 to move upward, thereby driving the ejection mechanism to move upward and ejecting the product, facilitating the staff to take out the product.

[0030] In this embodiment, two sets of lock templates are provided between the upper die base 10 and the lower die base 20. By providing two sets of lock templates, the closing property during mold clamping is improved, and the occurrence of gaps between the upper die base 10 and the lower die base 20 due to excessive injection pressure is avoided, thereby improving the production quality of the product.

[0031] Furthermore, the ejection mechanism includes a thimble 51 and multiple sets of ejector pins 52. The thimble 51 is disposed on the push plate 23, and one end of the thimble 51 extends into the lower die core 21. A thimble pin 53 is disposed within the thimble 51. Multiple sets of ejector pins 52 are disposed outside the thimble 51, and one end of the ejector pins 52 extends into the lower die core 21. During mold opening, the sprue material is ejected by the ejector pins 52. At the same time, the product is ejected by the thimble pin 53, thereby realizing the automatic ejection of the sprue material and the product, facilitating the staff to take out the product and the sprue material, and simplifying the taking-out steps.

[0032] Further, a limiting component is provided between the upper die base 10 and the lower die base 20. The limiting component includes a limiting convex block 60 and a limiting seat 61. The limiting convex block 60 is disposed at the bottom end of the upper die base 10, and the limiting convex block 60 is provided with a protruding portion 601 extending outward. The limiting seat 61 is disposed on the lower die base 20, and the limiting seat 61 is provided with a groove 611 corresponding to the protruding portion 601. The limiting convex block 60 and the limiting seat 61 are disposed opposite to each other. By providing the limiting convex block 60 and the limiting seat 61, the upper die base 10 and the lower die base 20 are limited, and the occurrence of misalignment between the two, which affects the production quality of the product, is avoided.

[0033] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An intelligent fuel tank lock worm die, characterized in that, Including: An upper die base, in which an upper die core is provided; the upper die core includes a first insert, a second insert and a third insert; the first insert is arranged in the upper die base, the second insert is rotatably connected to the first insert, and the third insert is fixedly connected to the second insert; A lower die base, which is arranged below the upper die base, and a lower die core corresponding to the upper die core is provided on the lower die base; a molding cavity is formed between the third insert and the lower die core; an ejection mechanism for ejecting the product is provided at the bottom end of the lower die base; A transmission module, which is arranged in the upper die base and above the second insert; the transmission module is connected to the second insert and is used to drive the second insert and the third insert in the second insert to rotate simultaneously.

2. The intelligent fuel tank lock worm die according to claim 1, characterized in that: The transmission module includes a transmission driving part, a first gear, a second gear and at least one set of third gears; the transmission driving part is arranged on one side of the upper die base; the first gear is arranged at the output end of the transmission driving part; the third gear is rotatably connected in the upper die base and is connected to the first gear; the second gear is arranged at the top end of the second insert and is connected to the third gear.

3. The intelligent fuel tank lock worm die according to claim 2, wherein: A connecting rod extending outwards is provided at the top end of the second insert; the second gear is fixed on the connecting rod; the first gear, the third gear and the second gear are sequentially meshed and connected.

4. The intelligent fuel tank lock worm die according to any one of claims 1-3, characterized in that: The upper die base includes a top plate, a sprue plate and an upper template; the sprue plate is arranged below the top plate, and the upper template is arranged below the sprue plate; the upper die core is located in the upper template; the transmission module is located between the sprue plate and the top plate.

5. The intelligent fuel tank lock worm die according to claim 4, wherein: The lower die base includes a base, a push plate, a backing plate and a lower template; the backing plate is arranged above the base, the lower template is arranged above the backing plate, and the push plate is arranged between the base and the backing plate; the lower die core is arranged in the lower template; the ejection mechanism is arranged on the push plate.

6. The intelligent fuel tank lock worm die according to claim 5, characterized in that: The ejection mechanism includes a thimble and multiple sets of ejector pins; the thimble is arranged on the push plate, and one end of the thimble extends into the lower die core; a thimble pin is arranged in the thimble. Multiple sets of the ejector pins are arranged outside the thimble, and one end of the ejector pins extends into the lower die core.

7. The intelligent fuel tank lock worm die according to any one of claims 1-3, characterized in that: A limiting component is arranged between the upper die base and the lower die base; the limiting component includes a limiting convex block and a limiting seat; the limiting convex block is arranged at the bottom end of the upper die base, and the limiting convex block is provided with a protruding part extending outwards; the limiting seat is arranged on the lower die base, and the limiting seat is provided with a groove corresponding to the protruding part; the limiting convex block and the limiting seat are arranged opposite to each other.