Multi-hardware automatic water gap cutting and short circuit testing equipment
Through fully automated design of multiple hardware automatic water cutting ports and short-circuit testing equipment, the problems of extended production cycle and large area occupancy caused by semi-automation of existing equipment operation methods are solved, and the production cycle is shortened, cost reduction and practicality are improved.
Patent Information
- Application Number
- CN202421842208.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-01
AI Technical Summary
Most of the existing short-circuit testing equipment operates semi-automated during the hardware automatic water cutting process, requiring manual operation, resulting in extended production cycle, increased cost and large area, reducing practicality.
A multi-hardware automatic water cutting port and short-circuit testing equipment is designed, using servo modules, product grabber devices, water cutting port devices, product testing devices and defective product diverting devices to achieve fully automated operation and reduce manual intervention.
Shorten production cycles, reduce costs, reduce space, improve equipment practicality, realize fully automated operations, and reduce manual complexity.
Smart Images

Figure CN223173484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of short - circuit test equipment, and specifically relates to a multi - hardware automatic water - inlet cutting and short - circuit test equipment. Background Technique
[0002] Hardware water inlets are a type of hardware fittings used to connect and reinforce two components. Commonly used materials include aluminum alloy, zinc alloy, plastic, etc., which are suitable for different working environments and conditions. The short - circuit test equipment for multi - hardware automatic water - inlet cutting is a special equipment used to detect whether a short - circuit occurs during the automatic water - inlet cutting process of hardware parts;
[0003] It mainly uses the relationship between current and voltage to judge whether there is a short - circuit in the circuit. When a low - resistance path appears between two or more nodes in the circuit that should not be directly connected, a short - circuit occurs, which will cause the current to increase abnormally and the voltage to decrease slightly or approach zero. The short - circuit tester usually consists of a power supply, a current measurer, and a voltage measurer. The power supply provides a known voltage or current for the circuit under test, the current measurer measures the current passing through the circuit under test, and the voltage measurer measures the voltage of the circuit under test. Because it has the advantages of short - circuit detection, high - precision measurement, fast response, and easy operation, it is widely used in the fields of hardware part manufacturing, processing, and automatic water - inlet cutting;
[0004] In the "Automatic Water - Inlet Cutting Fixture" with the public patent number CN218429744U, it includes a bottom plate and a product. A shearing mechanism is installed on the bottom plate, and a positioning mechanism is arranged on the bottom plate. The positioning mechanism includes a servo motor, a screw, a sliding plate, a guide rail, a second cylinder, and a moving suction plate. In the utility model, the product produced by the injection molding machine is placed on the water - inlet cutting fixture by the manipulator. After placement, a sensor and a single - chip microcomputer are arranged in the operation plate. After the single - chip microcomputer senses the product through the sensor, it controls the first cylinder to intake air, making the operation plate move downward and cutting off the redundant water inlet through the cutter, and then controls the first cylinder to exhaust air to drive the operation plate to rise, thus completing the automatic water - inlet cutting operation after product injection molding, achieving the effect of saving labor and making the cutting position more beautiful, avoiding the problems of wasting labor and being prone to incomplete trimming affecting the appearance or assembly;
[0005] When the existing short - circuit test equipment conducts a short - circuit test on the automatic water - inlet cutting of hardware, because most of its operation methods are semi - automated and most of the operation steps require manual operation, the production cycle will be prolonged, which not only increases its use cost, but also reduces its practicability because the occupied area of the test device is relatively large;
[0006] Therefore, we have proposed a multi - hardware automatic water - inlet cutting and short - circuit test equipment that can well solve the above problems. Content of the Utility Model
[0007] The purpose of the present utility model is to provide a multi-hardware automatic gate cutting and short-circuit testing device, so as to solve the problems raised in the above background technology. When the existing short-circuit testing devices on the market conduct short-circuit testing on the automatic gate cutting of hardware, since most of their operation methods are semi-automatic and most of the operation steps require manual operation, the production cycle will be prolonged. This not only increases the usage cost, but also reduces the practicability because the occupied area of the testing device is relatively large.
[0008] To achieve the above purpose, the present utility model provides the following technical solutions: A multi-hardware automatic gate cutting and short-circuit testing device includes a machine table. A servo module is installed on the top of the machine table by screws, and a gate cutting device is arranged on the outer side of the left end of the servo module.
[0009] It further includes: a machine table, on the left side of the top of which a product gripping device is installed by screws, and a servo module corresponds to the bottom of the product gripping device. The upper part of the product gripping device is in an open shape. A gate cutting device, on the rear side of the top of which a product testing device is installed by screws, and a servo module corresponds to the bottom of the product testing device. A defective product diversion device is arranged at the rear end of the product testing device.
[0010] Preferably, a bracket is installed on the top of the machine table by screws, a three-color lamp is arranged at the top end of the bracket, and the bracket is connected to the product testing device.
[0011] Preferably, a finished product is installed in a groove inside the gate cutting device, and the top end of the finished product extends through to the outside of the top of the gate cutting device.
[0012] Preferably, a quick clamp is arranged above the product gripping device, and a mechanical palm is arranged at the bottom of the product gripping device.
[0013] Preferably, a good product dotting air cylinder is arranged below the bottom of the product testing device, a servo module corresponds to the bottom of the good product dotting air cylinder, and a probe is arranged at the front side of the product testing device.
[0014] Preferably, a touch screen and an adjustment panel are respectively arranged above the right side of the machine table. The machine table is composed of a load-bearing frame, and a water dropping port is opened on the top of the machine table.
[0015] Preferably, a first good product box and a second good product box are respectively opened on the front and rear sides of the top of the machine table. The first good product box and the second good product box are of the same size, and a servo module and a defective product diversion device respectively correspond to the upper parts of the first good product box and the second good product box.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] (1) The production cycle is shortened, and the production cost is greatly saved;
[0018] (2) Small footprint, improving its practicality;
[0019] (3) Achieved full automation, reducing the complexity of manual operation and making the operation more time - saving and labor - saving. Brief Description of the Drawings
[0020] Figure 1 Schematic three - dimensional structure diagram of the present utility model;
[0021] Figure 2 Schematic three - dimensional structure diagram of the gate cutting device and the finished product of the present utility model;
[0022] Figure 3 Schematic three - dimensional structure diagram of the gate cutting device, servo module and product gripping device of the present utility model;
[0023] Figure 4 Schematic three - dimensional structure diagram of the product gripping device of the present utility model;
[0024] Figure 5 Schematic three - dimensional structure diagram of the quick clamp and mechanical palm of the present utility model;
[0025] Figure 6 Schematic three - dimensional structure diagram of the defective product diversion device of the present utility model;
[0026] Figure 7 Schematic three - dimensional structure diagram of the product testing device of the present utility model;
[0027] Figure 8 Schematic three - dimensional structure diagram of the good product dotting cylinder and probe of the present utility model;
[0028] Figure 9 Schematic three - dimensional structure diagram of a partial part of the machine of the present utility model.
[0029] In the figure: 1. Gate cutting device; 2. Servo module; 3. Product gripping device; 4. Product testing device; 5. Defective product diversion device; 6. Touch screen; 7. Adjustment panel; 8. Carrying rack; 9. Machine; 10. Finished product; 11. Quick clamp; 12. Mechanical palm; 13. Good product dotting cylinder; 14. Probe; 15. First good product box; 16. Second good product box; 17. Three - color lamp; 18. Dropped gate. Detailed Description of the Preferred Embodiment
[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.
[0031] The present utility model provides the following technical solutions:
[0032] An embodiment. To solve the problem that most of the operation methods of existing multi-hardware automatic water-cutting and short-circuit testing equipment are semi-automatic, and most of the usage steps require manual operation, which will prolong the production cycle, not only increase its usage cost, but also reduce its practicability because the occupied area of the testing device is relatively large. It discloses:
[0033] A machine table 9, on the top of which a servo module 2 is installed by screws, and a water-cutting device 1 is arranged on the outer side of the left end of the servo module 2;
[0034] It further includes: a machine table 9, on the left side of the top of which a product gripping device 3 is installed by screws, and a servo module 2 corresponds to the bottom of the product gripping device 3, and the upper part of the product gripping device 3 is in an open shape; a water-cutting device 1, on the rear side of the top of which a product testing device 4 is installed by screws, and a servo module 2 corresponds to the bottom of the product testing device 4, and a defective product diversion device 5 is arranged at the rear end of the product testing device 4.
[0035] A bracket is installed on the top of the machine table 9 by screws, and a three-color lamp 17 is arranged at the top end of the bracket, and the bracket is connected to the product testing device 4. A finished product 10 is installed in a groove inside the water-cutting device 1, and the top end of the finished product 10 extends through and to the outside of the top of the water-cutting device 1.
[0036] A quick clamp 11 is arranged above the product gripping device 3, and a mechanical palm 12 is arranged at the bottom of the product gripping device 3. A good product dotting air cylinder 13 is arranged below the bottom of the product testing device 4, and a servo module 2 corresponds to the bottom of the good product dotting air cylinder 13, and a probe 14 is arranged on the front side of the product testing device 4.
[0037] A touch screen 6 and an adjustment panel 7 are respectively arranged above the right side of the machine table 9, and the machine table 9 is composed of a bearing frame 8. A water-drop opening 18 is opened on the top of the machine table 9. A first good product box 15 and a second good product box 16 are respectively opened on the front and rear sides of the top of the machine table 9, and the first good product box 15 and the second good product box 16 are of the same size, and a servo module 2 and a defective product diversion device 5 respectively correspond to the upper parts of the first good product box 15 and the second good product box 16.
[0038] Such asFigures 1-9 As shown, the mechanical palm 12 is used to take out the product from the injection molding machine and transport it to the gate cutting device 1. At the same time, when leaving, a departure signal is given to the short-circuit test equipment. When the short-circuit test equipment receives the signal, the product gripping device 3 moves to the position of the gate cutting device 1 and grabs the product and holds it still. At this time, the two good product dotting cylinders 13 in the gate cutting device 1 will cut the gate by shearing. After cutting, the product gripping device 3 lifts the product and the gate, and the servo module 2 transports the product to the position of the product testing device 4 and places the product into the product testing device 4. Then it lifts and continues to transport to the gate dropping port 18 and drops the gate into the gate dropping port 18. Then the product gripping device 3 returns to the origin and waits;
[0039] The good product dotting cylinder 13 of the product testing device 4 descends to conduct short-circuit and short-tooth and less hardware tests on the hardware in the product. If it is a good product, the dotting cylinder 13 will dot and mark the good product and will not dot and mark the defective product. After the test, the product gripping device 3 will transport the product to the good product port position through the servo module 2 and then place the good product into the first good product box 15. If it is a defective product, the dotting cylinder 13 for good products extends to place the defective product into the second good product box 16 to distinguish between good and bad products. Subsequently, the product gripping device 3 will return to the origin.
[0040] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A multi-hardware automatic gate cutting and short-circuit testing device, including a machine table (9), wherein a servo module (2) is installed on the top of the machine table (9) by screws, and a gate cutting device (1) is arranged on the outer side of the left end of the servo module (2); It is characterized in that It further includes: A machine table (9), on the left side of the top of which a product gripping device (3) is installed by screws, and the bottom of the product gripping device (3) corresponds to the servo module (2), and the upper part of the product gripping device (3) is in an open shape; A gate cutting device (1), on the rear side of the top of which a product testing device (4) is installed by screws, and the bottom of the product testing device (4) corresponds to the servo module (2), and a defective product diversion device (5) is arranged at the rear end of the product testing device (4).
2. The multi-hardware automatic gate cutting and short-circuit testing device according to claim 1, characterized in that: A support is installed on the top of the machine table (9) by screws, and a three-color lamp (17) is arranged at the top end of the support, and the support is connected to the product testing device (4).
3. A multi-hardware automatic gate cutting and short-circuit testing device according to claim 1, characterized in that: A finished product (10) is installed in a groove inside the gate cutting device (1), and the top end of the finished product (10) extends through and out of the top outer side of the gate cutting device (1).
4. A multi-hardware automatic gate cutting and short-circuit testing device according to claim 1, characterized in that: A quick clamp (11) is arranged above the product gripping device (3), and a mechanical palm (12) is arranged at the bottom of the product gripping device (3).
5. A multi-hardware automatic gate cutting and short-circuit testing device according to claim 1, characterized in that: A good product dotting cylinder (13) is arranged below the bottom of the product testing device (4), and the bottom of the good product dotting cylinder (13) corresponds to the servo module (2), and a probe (14) is arranged at the front side of the product testing device (4).
6. A multi-hardware automatic gate cutting and short-circuit testing device according to claim 1, characterized in that: A touch screen (6) and an adjustment panel (7) are respectively arranged above the right side of the machine table (9), and the machine table (9) is composed of a bearing frame (8), and a water dropping port (18) is opened on the top of the machine table (9).
7. A multi-hardware automatic gate cutting and short-circuit testing device according to claim 6, characterized in that: A first good product box (15) and a second good product box (16) are respectively opened on the front and rear sides of the top of the machine table (9), and the first good product box (15) and the second good product box (16) are of the same size, and the servo module (2) and the defective product diversion device (5) respectively correspond to the upper parts of the first good product box (15) and the second good product box (16).
Citation Information
Patent Citations
Automatic water gap cutting jig
CN218429744U