Hot melting extrusion device for producing plastic particles through plastic pipeline

Through the design of the circulating feeding mechanism and spiral feeder, the problems of uneven temperature and unstable pressure in traditional equipment are solved, and an efficient, stable and energy-saving feeding process for plastic pipeline production is achieved.

CN223173535UActive Publication Date: 2025-08-01SICHUAN HUAXI DELTON PLASTIC PIPELINE CO LTD
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Patent Information

Application Number
CN202422343857.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-01
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

Traditional hot melt extrusion equipment cannot meet the rapid melting treatment of large batches of particles in plastic pipeline production, resulting in uneven temperature and unstable extrusion pressure, which affects production efficiency and quality.

Method used

The circulating feeding mechanism is adopted to ensure the uniform distribution of the temperature in the melting box by heating the circulating thermal oil and driving the circulating pump, and a stable feeding process is achieved using a screw feeder and extrusion pipe.

Benefits of technology

It improves the efficiency and quality of plastic pipe production, reduces energy consumption, reduces production costs, and is easy to operate, safe and reliable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic pipeline production, and discloses a plastic particle hot melting extrusion device for plastic pipeline production, a motor is arranged at the bottom of a material melting box, and the motor feeds materials into an extrusion material pipe through a spiral feeder. A circulating melting mechanism is arranged on the upper portion of the melting box and comprises a circulating box at the bottom, and circulating heat conduction oil is contained in the circulating box. And a circulating pump is arranged on the outer side of the circulating box. The circulating pump is connected with a heat conduction oil inlet pipe which is connected with a melting pipe which is arranged in the box in an S shape, and the tail end of the melting pipe is connected with a heat conduction oil return pipe which is connected with the circulating box. And the arranged circulating material melting mechanism can ensure that the temperature in the material melting box is uniformly distributed, so that the extrusion quality of the extrusion material pipe is improved. Through heating of the circulating heat conduction oil and driving of the circulating pump, the heat conduction oil in the material melting box can continuously flow, so that the material melting temperature is more stable, the problem of non-uniform temperature in traditional equipment is avoided, the material melting efficiency is improved, uniform material melting is ensured, and the production period is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic pipe production, and specifically relates to a hot melt extrusion device for plastic particles used in plastic pipe production. Background Technique

[0002] Plastic pipes refer to pipes made of polyethylene materials. Polyethylene is a widely used plastic material and is widely used in fields such as water supply, drainage, gas transmission, agricultural irrigation, and industrial fluid transmission due to its good chemical stability, corrosion resistance, low friction coefficient, and good flexibility. Plastic pipes are divided into different grades, such as PE-80 and PE-100, corresponding to different pressure-bearing capacities. Due to the characteristics of simple installation, long service life, and low maintenance cost of plastic pipes, they are widely used in modern pipeline projects.

[0003] Currently, in the production and processing of plastic pipes, especially in the hot melt extrusion process of plastic particles, there are some problems. Traditional hot melt extrusion equipment cannot meet the rapid melting and extrusion processing of a large number of particles, and problems such as uneven temperature and unstable extrusion pressure are likely to occur during the extrusion process, resulting in the production efficiency and quality of plastic pipes being affected.

[0004] Therefore, based on the above technical problems, it is necessary for those skilled in the art to develop a hot melt extrusion device for plastic particles used in plastic pipe production. Content of the Utility Model

[0005] The purpose of the utility model is to provide a hot melt extrusion device for plastic particles used in plastic pipe production to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A technical solution of a hot melt extrusion device for plastic particles used in plastic pipe production includes a melting tank. An electric motor is provided on the outer wall of the lower part of the melting tank. The output end of the electric motor penetrates the tank wall and is connected to a screw feeder. An extrusion pipe is provided on the tank wall below the screw feeder. A circulating melting mechanism is provided on the upper part of the melting tank. The circulating melting mechanism includes a circulating tank installed at the bottom of the melting tank. Circulating heat-conducting oil is filled in the circulating tank. A heater for heating the circulating heat-conducting oil is installed on the side of the circulating tank. A circulating pump is installed outside the circulating tank. The input end of the circulating pump is communicated with the circulating tank, and the output end is connected to a heat-conducting oil inlet pipe. The tail end of the heat-conducting oil inlet pipe is connected to a melting pipe. The melting pipe is arranged in an S-shaped cycle in the melting tank. The tail end of the melting pipe is communicated with a heat-conducting oil return pipe. The heat-conducting oil return pipe is communicated with the circulating tank.

[0008] As a preferred technical solution, a frame for support is installed outside the melting material tank, and the circulation tank is installed on the frame.

[0009] As a preferred technical solution, a platform is installed outside the edge of the melting material tank, a tank cover is arranged above the melting material tank, the tank cover is connected to the melting material tank through a hinge, and the tank cover and the melting material tank are connected through a hydraulic expansion rod.

[0010] As a preferred technical solution, the shaft end of the screw feeder is connected to the melting material tank through a bearing seat.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] The present utility model is a hot melt extrusion device for plastic particles used in plastic pipe production. The provided circulating melting mechanism can ensure uniform temperature distribution in the melting material tank, thereby improving the extrusion quality of the extruded pipe. Through the heating of the circulating heat transfer oil and the drive of the circulating pump, the heat transfer oil in the melting material tank can continuously flow, making the melting temperature more stable, avoiding the problem of uneven temperature in traditional equipment, improving the melting efficiency, ensuring uniform melting, thus shortening the production cycle, reducing energy consumption, lowering production costs. The device has a compact structure, simple operation, and convenient maintenance, reducing the labor intensity of operators, and has significant advantages in improving production efficiency, ensuring product quality, energy conservation and consumption reduction, simple operation, safety and reliability, etc., and has a broad application prospect. Description of the Drawings

[0013] Figure 1 It is a schematic diagram of the overall structure of a hot melt extrusion device for plastic particles used in plastic pipe production;

[0014] Figure 2 It is a schematic top view structure diagram of a hot melt extrusion device for plastic particles used in plastic pipe production;

[0015] Figure 3 It is a schematic three-dimensional structure diagram of a hot melt extrusion device for plastic particles used in plastic pipe production.

[0016] In the reference numerals: 1, melting material tank; 11, frame; 12, platform; 13, tank cover; 14, hydraulic expansion rod; 15, extruded pipe; 21, motor; 22, screw feeder; 23, bearing seat; 31, circulation tank; 32, heater; 33, circulating pump; 34, heat transfer oil inlet pipe; 35, melting pipe; 36, heat transfer oil return pipe. Detailed Embodiments

[0017] The features and exemplary embodiments of various aspects of the present utility model will be described in detail below. In order to make the objectives, technical solutions, and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present utility model can be implemented without some of these specific details. The following description of the embodiments is only provided to provide a better understanding of the present utility model by showing examples of the present utility model.

[0018] As Figure 1 , Figure 2 and Figure 3 shown, the present utility model provides a technical solution for a plastic particle hot-melt extrusion device for plastic pipe production: including a melting tank 1, an electric motor 21 is arranged on the outer wall of the lower part of the melting tank 1, the output end of the electric motor 21 penetrates the tank wall and is connected to a screw feeder 22, an extrusion pipe 15 is arranged on the tank wall below the screw feeder 22, a circulating melting mechanism is arranged on the upper part of the melting tank 1, the circulating melting mechanism includes a circulating tank 31 installed at the bottom of the melting tank 1, circulating heat-conducting oil is filled in the circulating tank 31, a heater 32 for heating the circulating heat-conducting oil is installed on the side of the circulating tank 31, a circulating pump 33 is installed outside the circulating tank 31, the input end of the circulating pump 33 is communicated with the circulating tank 31, and the output end is connected to a heat-conducting oil inlet pipe 34, the tail end of the heat-conducting oil inlet pipe 34 is connected to a melting pipe 35, the melting pipe 35 is arranged in an S-shaped cycle in the melting tank 1, the tail end of the melting pipe 35 is communicated with a heat-conducting oil return pipe 36, and the heat-conducting oil return pipe 36 is communicated with the circulating tank 31.

[0019] Among them, a frame 11 for support is installed outside the melting tank 1, and the circulating tank 31 is installed on the frame 11.

[0020] Among them, a platform 12 is installed on the outer side of the edge of the melting tank 1, which is convenient for operators to carry out daily maintenance and inspection work. A tank cover 13 is arranged above the melting tank 1, and the tank cover 13 is connected to the melting tank 1 through a hinge, which is convenient for opening and closing to facilitate the addition and cleaning of materials. In order to ensure the stability of the tank cover 13 during the opening and closing process, the tank cover 13 and the melting tank 1 are connected through a hydraulic telescopic rod 14, making the operation easier and safer.

[0021] Among them, the shaft end of the screw feeder 22 and the melting tank 1 are connected through a bearing seat 23, ensuring the stability and durability of the screw feeder 22 during operation. The design of the bearing seat 23 can also reduce friction, lower energy consumption, and improve the overall working efficiency.

[0022] In this embodiment, an operator can conveniently introduce plastic particles into the melting material box 1 through the platform 12. The heater 32 heats the heat-conducting oil in the circulation box 31, and the circulation pump 33 drives the heat-conducting oil to flow in the melting pipe 35 to ensure uniform temperature distribution in the melting material box 1. Since the melting pipe 35 is arranged in an S-shaped cycle, the heat-conducting oil can fully contact the plastic particles when flowing in the melting pipe, thereby achieving uniform heating. The heat-conducting oil return pipe 36 sends the heat-conducting oil back to the circulation box 31 to form a continuous circulation system, ensuring stable temperature during the entire melting process. After the motor 21 is started, the screw feeder 22 starts to rotate, mixes the melted plastic particles, and discharges them along the extrusion pipe 15.

[0023] The hot melt extrusion device for plastic pipe production of the present utility model not only improves production efficiency and product quality, but also greatly reduces the labor intensity of operators due to its compact structure and simple operation. In addition, the energy-saving and consumption-reducing characteristics of the device also meet the requirements of environmental protection and sustainable development in current industrial production.

[0024] The working principle and usage process of the present utility model: After the present utility model is installed, it works according to the above embodiment until all working steps are completed.

[0025] As described above, only the preferred specific embodiments of the present utility model are provided, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.

[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "up", "one side", "top", "inside", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0027] In the present utility model, unless otherwise clearly specified and defined, terms such as "installation", "setting", "connection", "fixation", "swivel connection", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0028] According to the embodiments of the present utility model as described above, these embodiments do not describe all details in detail, nor do they limit the utility model to only the specific embodiments. Obviously, according to the above description, many modifications and variations can be made. The purpose of selecting and specifically describing these embodiments in this specification is to better explain the principle and practical application of the present utility model, so that those skilled in the art can make good use of the present utility model and its modified use based on the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A hot-melt extrusion device for plastic particles used in plastic pipe production, characterized in that, It includes a melting material box (1). An electric motor (21) is provided on the outer wall of the lower part of the melting material box (1). The output end of the electric motor (21) penetrates the box wall and is connected to a spiral feeder (22). An extrusion material pipe (15) is provided on the box wall below the spiral feeder (22). A circulating melting material mechanism is provided on the upper part of the melting material box (1). The circulating melting material mechanism includes a circulating box (31) installed at the bottom of the melting material box (1). Circulating heat-conducting oil is filled in the circulating box (31). A heater (32) for heating the circulating heat-conducting oil is installed on the side of the circulating box (31). A circulating pump (33) is installed outside the circulating box (31). The input end of the circulating pump (33) is communicated with the circulating box (31), and the output end is connected to a heat-conducting oil inlet pipe (34). The tail end of the heat-conducting oil inlet pipe (34) is connected to a melting material pipe (35). The melting material pipe (35) is arranged in an S-shaped cycle in the melting material box (1). The tail end of the melting material pipe (35) is communicated with a heat-conducting oil return pipe (36). The heat-conducting oil return pipe (36) is communicated with the circulating box (31).

2. The hot-melt extrusion device for plastic particles used in plastic pipe production according to claim 1, wherein: A frame (11) for support is installed outside the melting material box (1). The circulating box (31) is installed on the frame (11).

3. A hot melt extrusion device for producing plastic particles for plastic pipes according to claim 1, characterized in that: A platform (12) is installed on the outer side of the edge of the melting material box (1). A box cover (13) is provided above the melting material box (1). The box cover (13) is connected to the melting material box (1) through a hinge. The box cover (13) and the melting material box (1) are connected through a hydraulic telescopic rod (14).

4. A hot melt extrusion device for producing plastic particles for plastic pipes according to claim 1, characterized in that: The shaft end of the spiral feeder (22) is connected to the melting material box (1) through a bearing seat (23).