GPS antenna double-sided printing machine
Through the automated assembly line of the GPS antenna double-sided printing machine, the problems of low efficiency and unstable quality in the production of traditional GPS antennas are solved, and the automated double-sided printing and cutting plating of the substrate are realized, which improves production efficiency and printing quality.
Patent Information
- Application Number
- CN202422570207.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the production of traditional GPS antennas, the double-sided printing efficiency is low and the printing quality is difficult to guarantee. The existing technology cannot effectively ensure the cleanliness of the printing surface, resulting in unstable production quality.
A GPS antenna double-sided printing machine is adopted, including a machine, substrate supply device, surface cleaning device, screen printing device, flip device, etc. The robot works together to realize the automated double-sided printing of the substrate and the discharge plating, ensuring the surface of the substrate before printing is clean, and heating and curing and cooling are carried out between various processes.
Automatic double-sided printing of the substrate is realized, production efficiency is improved, printing quality is ensured, and it can automatically discharge and placate the plate, improving overall production efficiency and quality.
Smart Images

Figure CN223173749U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of GPS antenna production, in particular to a GPS antenna double-sided printing machine. Background Art
[0002] GPS antennas, also known as Beidou antennas, require double-sided silver printing during production. The traditional method involves printing on one side of the ceramic substrate, drying it in a drying oven, and then printing the other side. This method requires a large number of factory operators and results in low production efficiency. To address this issue, existing patents, including Chinese patent application number 201810421404.6, disclose a double-sided printing system for Beidou antennas. This printing system includes a loading unit, a robot, a printing press, a drying unit, a cooling unit, and a 180° flip unit. While this system can automatically complete double-sided printing, improving production efficiency, it cannot guarantee the cleanliness of the printed surface before printing, making it difficult to ensure printing quality, and thus production quality. Therefore, the drawbacks are significant, and a solution is urgently needed. Utility Model Content
[0003] In order to solve the above technical problems, the purpose of the present utility model is to provide a GPS antenna double-sided printing machine.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A GPS antenna double-sided printing machine includes a machine platform and a substrate supply device, a first turntable, a surface cleaning device, a first screen printing device, a second turntable, a first heating table, a first cooling table, a third turntable, a flipping device, a second screen printing device, a fourth turntable, a second heating table, a second cooling table, a discharge table and a discharge plate device, which are installed in a straight line on the machine platform. A three-claw synchronous robot is movably arranged between the first turntable, the surface cleaning device, the first screen printing device and the second turntable, a first transfer robot is movably arranged above the second turntable, the first heating table and the first cooling table, a second transfer robot is movably arranged above the first cooling table and the third turntable, a three-claw synchronous robot is movably arranged between the third turntable, the flipping device, the second screen printing device and the fourth turntable, a third transfer robot is movably arranged above the fourth turntable, the second heating table and the second cooling table, and a fourth transfer robot is movably arranged above the second cooling table and the discharge table.
[0006] Further, the substrate supply device includes a cassette mounted on the machine table for loading substrates, an upper CCD vision positioning mechanism mounted on the machine table and erected above the cassette, a lower CCD vision positioning mechanism mounted on the machine table, and a loading and unloading robot movably arranged between the cassette, the lower CCD vision positioning mechanism and the first transfer table. The upper CCD vision positioning mechanism performs vision positioning on the substrates on the cassette, and the lower CCD vision positioning mechanism is used for vision positioning of the substrates picked up by the loading and unloading robot.
[0007] Further, the surface cleaning device includes a cleaning stage mounted on the machine table and a cleaning mechanism mounted on the machine table for surface cleaning of the substrates carried by the cleaning stage. The first gripper of the three-jaw synchronous robot one is used to transfer the substrate from the first transfer table to the cleaning stage.
[0008] Further, both the first screen printing device and the second screen printing device include a screen printing stage mounted on the machine table and a screen printing mechanism mounted on the machine table for screen printing of the substrates carried by the screen printing stage. The second gripper of the three-jaw synchronous robot one is used to transfer the substrate from the cleaning stage to the screen printing stage of the first screen printing device, and the third gripper of the three-jaw synchronous robot one is used to transfer the substrate from the screen printing stage of the first screen printing device to the second transfer table; the first gripper of the three-jaw synchronous robot two is used to transfer the substrate from the third transfer table to the flipping device, the second gripper of the three-jaw synchronous robot two is used to transfer the substrate from the flipping device to the screen printing stage of the second screen printing device, and the third gripper of the three-jaw synchronous robot two is used to transfer the substrate from the screen printing stage of the second screen printing device to the fourth transfer table.
[0009] Further, the unloading and palletizing device includes a palletizing robot mounted on the machine table, a cassette conveying mechanism mounted on the machine table, and a loading cassette mechanism and an unloading cassette mechanism respectively mounted on the machine table and erected above the cassette conveying mechanism. The cassette conveying mechanism is provided with a palletizing position located between the loading cassette mechanism and the unloading cassette mechanism. The palletizing robot is movably arranged between the unloading table and the palletizing position. The loading cassette mechanism is used to place loaded cassettes on the cassette conveying mechanism, and the unloading cassette mechanism is used to collect the loaded cassettes on the cassette conveying mechanism.
[0010] Further, the flipping device includes a flipping stage mounted on the machine table and a flipping mechanism mounted on the machine table for flipping the substrates carried by the flipping stage.
[0011] Further, the substrate supply device further includes an NG material recycling box mounted on the machine table, and the NG material recycling box is located on one side of the lower CCD vision positioning mechanism or / and the first transfer table.
[0012] Advantages of the present utility model: In practical applications, a substrate supply device supplies a substrate to a first transfer table. The first jaw of the three-jaw synchronous manipulator I transfers the substrate on the first transfer table to a surface cleaning device. The surface cleaning device cleans the surface of the substrate. Meanwhile, the second jaw of the three-jaw synchronous manipulator I transfers the cleaned substrate to a first screen printing device. The first screen printing device performs screen printing on the first surface of the substrate. The third jaw of the three-jaw synchronous manipulator I transfers the substrate after screen printing to a second transfer table. The first transfer manipulator transfers the substrate on the second transfer table to a first heating table for heating and curing, and transfers the substrate after heating and curing on the first heating table to a first cooling table for cooling. The second transfer manipulator transfers the substrate after cooling to a third transfer table. The first jaw of the three-jaw synchronous manipulator II transfers the substrate on the third transfer table to a flipping device. The flipping device flips the substrate, causing the front and back sides of the substrate to be reversed. Meanwhile, the second jaw of the three-jaw synchronous manipulator II transfers the flipped substrate to a second screen printing device. The second screen printing device performs screen printing on the second surface of the substrate. The third jaw of the three-jaw synchronous manipulator II transfers the substrate after screen printing to a fourth transfer table. The third transfer manipulator transfers the substrate on the fourth transfer table to a second heating table. The second heating table heats and cures the substrate, and transfers the substrate after heating and curing on the second heating table to a second cooling table for cooling. The fourth transfer manipulator transfers the substrate on the second cooling table to a blanking table. The blanking and palletizing device palletizes the substrate after double-sided printing carried on the blanking table. The present utility model can automatically perform double-sided printing on the substrate, clean the surface of the substrate before printing, improve the printing quality, and can palletize the substrate after double-sided printing. Description of the Drawings
[0013] Figure 1 is a three-dimensional structural schematic diagram of the present utility model.
[0014] Figure 2 is a three-dimensional structural schematic diagram of the substrate supply device of the present utility model.
[0015] Figure 3 is a three-dimensional structural schematic diagram of the surface cleaning device and the first screen printing device of the present utility model.
[0016] Figure 4 is a three-dimensional structural schematic diagram of the blanking and palletizing device of the present utility model.
[0017] Description of the Reference Numerals:
[0018] 1. Machine platform; 2. Substrate supply device; 3. First transfer table; 4. Surface cleaning device; 5. First screen printing device; 6. Second transfer table; 7. First heating table; 8. First cooling table; 9. Third transfer table; 10. Flipping device; 11. Second screen printing device; 12. Fourth transfer table; 13. Second heating table; 14. Second cooling table; 15. Unloading table; 16. Unloading and palletizing device; 17. First three-jaw synchronous manipulator; 18. First transfer manipulator; 19. Second transfer manipulator; 20. Second three-jaw synchronous manipulator; 21. Fourth transfer manipulator; 22. Tray; 23. Upper CCD vision positioning mechanism; 24. Lower CCD vision positioning mechanism; 25. Loading and unloading manipulator; 26. Cleaning carrier table; 27. Cleaning mechanism; 28. Screen printing carrier table; 29. Screen printing mechanism; 30. Palletizing manipulator; 31. Tray conveying mechanism; 32. Loading tray mechanism; 33. Unloading tray mechanism; 34. Flipping carrier table; 35. Flipping mechanism; 36. NG material recycling box; 37. Third transfer manipulator; 38. Palletizing position. Detailed implementation manner
[0019] For the convenience of those skilled in the art to understand, the following combines the embodiments with the accompanying drawings to further illustrate the present invention. The content mentioned in the implementation manner does not limit the present invention.
[0020] As Figures 1 to 4 shown, a GPS antenna double-sided printer provided by the present invention includes a machine platform 1 and a substrate supply device 2, a first transfer table 3, a surface cleaning device 4, a first screen printing device 5, a second transfer table 6, a first heating table 7, a first cooling table 8, a third transfer table 9, a flipping device 10, a second screen printing device 11, a fourth transfer table 12, a second heating table 13, a second cooling table 14, an unloading table 15 and an unloading and palletizing device 16 that are linearly installed on the machine platform 1. A first three-jaw synchronous manipulator 17 is movably arranged between the first transfer table 3, the surface cleaning device 4, the first screen printing device 5 and the second transfer table 6. A first transfer manipulator 18 is movably arranged above the second transfer table 6, the first heating table 7 and the first cooling table 8. A second transfer manipulator 19 is movably arranged above the first cooling table 8 and the third transfer table 9. A second three-jaw synchronous manipulator 20 is movably arranged between the third transfer table 9, the flipping device 10, the second screen printing device 11 and the fourth transfer table 12. A third transfer manipulator 37 is movably arranged above the fourth transfer table 12, the second heating table 13 and the second cooling table 14. A fourth transfer manipulator 21 is movably arranged above the second cooling table 14 and the unloading table 15; specifically, the substrate is a square ceramic substrate.
[0021] In practical applications, the substrate device 2 supplies the substrate to the first transfer table 3. The first jaw of the three-jaw synchronous manipulator 17 transfers the substrate on the first transfer table 3 to the surface cleaning device 4. The surface cleaning device 4 cleans the surface of the substrate. At the same time, the second jaw of the three-jaw synchronous manipulator 17 transfers the cleaned substrate to the first screen printing device 5. The first screen printing device 5 performs screen printing on the first surface of the substrate. The third jaw of the three-jaw synchronous manipulator 17 transfers the screen-printed substrate to the second transfer table 6. The first transfer manipulator 18 transfers the substrate on the second transfer table 6 to the first heating table 7 for heating and curing, and transfers the substrate heated and cured on the first heating table 7 to the first cooling table 8 for cooling. The second transfer manipulator 19 transfers the cooled substrate to the third transfer table 9. The first jaw of the three-jaw synchronous manipulator 20 transfers the substrate on the third transfer table 9 to the flipping device 10. The flipping device 10 flips the substrate so that the front and back sides of the substrate are reversed. At the same time, the second jaw of the three-jaw synchronous manipulator 20 transfers the flipped substrate to the second screen printing device 11. The second screen printing device 11 performs screen printing on the second surface of the substrate. The third jaw of the three-jaw synchronous manipulator 20 transfers the screen-printed substrate to the fourth transfer table 12. The third transfer manipulator 37 transfers the substrate on the fourth transfer table 12 to the second heating table 13. The second heating table 13 heats and cures the substrate, and transfers the substrate heated and cured on the second heating table 13 to the second cooling table 14 for cooling. The fourth transfer manipulator 21 transfers the substrate on the second cooling table 14 to the unloading table 15. The unloading and palletizing device 16 unloads and palletizes the substrate after double-sided printing carried by the unloading table 15. The utility model can automatically perform double-sided printing on the substrate, clean the surface of the substrate before printing, improve the printing quality, and can unload and palletize the substrate after double-sided printing.
[0022] In this embodiment, the substrate supply device 2 includes a tray 22 installed on the machine table 1 and used for loading substrates, an upper CCD vision positioning mechanism 23 installed on the machine table 1 and erected above the tray 22, a lower CCD vision positioning mechanism 24 installed on the machine table 1, and a loading and unloading manipulator 25 movably arranged between the tray 22, the lower CCD vision positioning mechanism 24 and the first transfer table 3. The upper CCD vision positioning mechanism 23 performs vision positioning on the substrates on the tray 22, and the lower CCD vision positioning mechanism 24 is used to perform vision positioning on the substrates picked up by the loading and unloading manipulator 25. In practical applications, the upper CCD vision positioning mechanism 23 performs vision positioning on the substrates on the tray 22 and feeds back the vision positioning result to the loading and unloading manipulator 25. The loading and unloading manipulator 25 accurately picks up the substrates, and first transfers the substrates to the lower CCD vision positioning mechanism 24. The lower CCD vision positioning mechanism 24 performs precise vision positioning on the substrates picked up by the loading and unloading manipulator 25, and then accurately places the substrates on the first transfer table 3.
[0023] In this embodiment, the surface cleaning device 4 includes a cleaning stage 26 installed on the machine table 1 and a cleaning mechanism 27 installed on the machine table 1 and used for surface cleaning of the substrates carried by the cleaning stage 26. The first jaw of the three-jaw synchronous manipulator 17 is used to transfer the substrate from the first transfer table 3 to the cleaning stage 26; the cleaning mechanism 27 can adopt a dust removal mechanism in the prior art. In practical applications, the first jaw of the three-jaw synchronous manipulator 17 transfers the substrate from the first transfer table 3 to the cleaning stage 26, the cleaning mechanism 27 performs cleaning treatment on the surface of the substrates on the cleaning stage 26, and the second jaw of the three-jaw synchronous manipulator 17 transfers the cleaned substrates from the cleaning stage 26 to the first screen printing device 5.
[0024] In this embodiment, the first screen printing device 5 and the second screen printing device 11 both include a screen printing carrier table 28 installed on the machine table 1 and a screen printing mechanism 29 installed on the machine table 1 for screen printing the substrate carried by the screen printing carrier table 28. The second jaw of the three-jaw synchronous manipulator 17 is used to transfer the substrate from the cleaning carrier table 26 to the screen printing carrier table 28 of the first screen printing device 5, and the third jaw of the three-jaw synchronous manipulator 17 is used to transfer the substrate from the screen printing carrier table 28 of the first screen printing device 5 to the second transfer table 6; the first jaw of the three-jaw synchronous manipulator 20 is used to transfer the substrate from the third transfer table 9 to the flipping device 10, the second jaw of the three-jaw synchronous manipulator 20 is used to transfer the substrate from the flipping device 10 to the screen printing carrier table 28 of the second screen printing device 11, and the third jaw of the three-jaw synchronous manipulator 20 is used to transfer the substrate from the screen printing carrier table 28 of the second screen printing device 11 to the fourth transfer table 12. In practical applications, when the screen printing carrier table 28 carries the substrate, the screen printing mechanism 29 performs screen printing on the upward-facing surface of the substrate to print a silver layer on the surface of the substrate.
[0025] In this embodiment, the blanking and tray loading device 16 includes a tray loading manipulator 30 installed on the machine table 1, a tray conveying mechanism 31 installed on the machine table 1, and a blanking tray mechanism 32 and a receiving tray mechanism 33 respectively installed on the machine table 1 and erected above the tray conveying mechanism 31. The tray conveying mechanism 31 is provided with a tray loading position 38, and the tray loading position 38 is located between the blanking tray mechanism 32 and the receiving tray mechanism 33. The tray loading manipulator 30 is movably arranged between the blanking table 15 and the tray loading position 38. The blanking tray mechanism 32 is used to place the loading tray on the tray conveying mechanism 31, and the receiving tray mechanism 33 is used to collect the loading tray on the tray conveying mechanism 31.
[0026] In practical applications, the blanking tray mechanism 32 places the empty loading tray on the tray conveying mechanism 31, the tray conveying mechanism 31 conveys the loading tray to the tray loading position 38, and the tray loading manipulator 30 picks up the substrate after double-sided printing carried by the blanking table 15 and places it on the loading tray at the tray loading position 38 to realize blanking and tray loading of the substrate. When the loading tray at the tray loading position 38 is full, the tray conveying mechanism 31 conveys the full loading tray to the receiving tray mechanism 33, and the receiving tray mechanism 33 collects and stacks the full loading trays.
[0027] In this embodiment, the flipping device 10 includes a flipping carrier table 34 installed on the machine table 1 and a flipping mechanism 35 installed on the machine table 1 and used for flipping the substrate carried by the flipping carrier table 34; the flipping mechanism 35 can adopt the flipping jaws in the prior art. In practical applications, the flipping carrier table 34 carries the substrate, and the flipping mechanism 35 flips the substrate on the flipping carrier table 34 to reverse the front and back sides of the substrate. The flipped substrate is placed on the flipping carrier table 34, and the second jaw of the three-jaw synchronous manipulator two 20 transfers the flipped substrate on the flipping carrier table 34 to the second screen printing device 11.
[0028] In this embodiment, the substrate supply device 2 further includes an NG material recycling box 36 installed on the machine table 1, and the NG material recycling box 36 is located on one side of the lower CCD vision positioning mechanism 24 or / and the first transfer table 3. In practical applications, the lower CCD vision positioning mechanism 24 not only performs vision positioning on the substrate, but also can detect the appearance of the substrate to judge the quality of the substrate. When there are quality problems with the substrate, the loading and unloading manipulator 25 places the substrate in the NG material recycling box 36 for recycling.
[0029] All technical features in this embodiment can be freely combined according to actual needs.
[0030] The above embodiments are the preferred implementation solutions of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the technical solution is within the protection scope of the present invention.
Claims
1. A GPS antenna double-sided printing machine, characterized in that: It includes a machine platform (1) and a substrate supply device (2), a first transfer table (3), a surface cleaning device (4), a first screen printing device (5), a second transfer table (6), a first heating table (7), a first cooling table (8), a third transfer table (9), a flipping device (10), a second screen printing device (11), a fourth transfer table (12), a second heating table (13), a second cooling table (14), a blanking table (15) and a blanking and palletizing device (16) which are linearly installed on the machine platform (1). A three-jaw synchronous manipulator one (17) is movably arranged among the first transfer table (3), the surface cleaning device (4), the first screen printing device (5) and the second transfer table (6). A first transfer manipulator (18) is movably arranged above the second transfer table (6), the first heating table (7) and the first cooling table (8). A second transfer manipulator (19) is movably arranged above the first cooling table (8) and the third transfer table (9). A three-jaw synchronous manipulator two (20) is movably arranged among the third transfer table (9), the flipping device (10), the second screen printing device (11) and the fourth transfer table (12). A third transfer manipulator (37) is movably arranged above the fourth transfer table (12), the second heating table (13) and the second cooling table (14). A fourth transfer manipulator (21) is movably arranged above the second cooling table (14) and the blanking table (15).
2. The GPS antenna double-sided printing machine according to claim 1, characterized in that: The substrate supply device (2) includes a tray (22) installed on the machine platform (1) and used for loading substrates, an upper CCD vision positioning mechanism (23) installed on the machine platform (1) and erected above the tray (22), a lower CCD vision positioning mechanism (24) installed on the machine platform (1), and a loading and unloading manipulator (25) movably arranged among the tray (22), the lower CCD vision positioning mechanism (24) and the first transfer table (3). The upper CCD vision positioning mechanism (23) performs vision positioning on the substrates on the tray (22). The lower CCD vision positioning mechanism (24) is used for performing vision positioning on the substrates picked up by the loading and unloading manipulator (25).
3. A GPS antenna double-sided printing machine according to claim 1, characterized in that: The surface cleaning device (4) includes a cleaning carrier (26) installed on the machine platform (1) and a cleaning mechanism (27) installed on the machine platform (1) and used for surface cleaning of the substrates carried by the cleaning carrier (26). The first jaw of the three-jaw synchronous manipulator one (17) is used for transferring the substrate from the first transfer table (3) to the cleaning carrier (26).
4. A GPS antenna double-sided printing machine according to claim 1, characterized in that: The first screen printing device (5) and the second screen printing device (11) both include a screen printing carrier table (28) installed on the machine table (1) and a screen printing mechanism (29) installed on the machine table (1) for screen printing the substrate carried by the screen printing carrier table (28). The second jaw of the three-jaw synchronous manipulator one (17) is used to transfer the substrate from the cleaning carrier table (26) to the screen printing carrier table (28) of the first screen printing device (5), and the third jaw of the three-jaw synchronous manipulator one (17) is used to transfer the substrate from the screen printing carrier table (28) of the first screen printing device (5) to the second transfer table (6); the first jaw of the three-jaw synchronous manipulator two (20) is used to transfer the substrate from the third transfer table (9) to the flipping device (10), the second jaw of the three-jaw synchronous manipulator two (20) is used to transfer the substrate from the flipping device (10) to the screen printing carrier table (28) of the second screen printing device (11), and the third jaw of the three-jaw synchronous manipulator two (20) is used to transfer the substrate from the screen printing carrier table (28) of the second screen printing device (11) to the fourth transfer table (12).
5. A GPS antenna double-sided printing machine according to claim 1, characterized in that: The blanking and tray loading device (16) includes a tray loading manipulator (30) installed on the machine table (1), a tray conveying mechanism (31) installed on the machine table (1), and a blanking tray mechanism (32) and a collecting tray mechanism (33) respectively installed on the machine table (1) and erected above the tray conveying mechanism (31). The tray conveying mechanism (31) is provided with a tray loading position (38), and the tray loading position (38) is located between the blanking tray mechanism (32) and the collecting tray mechanism (33). The tray loading manipulator (30) is movably arranged between the blanking table (15) and the tray loading position (38). The blanking tray mechanism (32) is used to place the loading tray on the tray conveying mechanism (31), and the collecting tray mechanism (33) is used to collect the loading tray on the tray conveying mechanism (31).
6. The GPS antenna double-sided printing machine according to claim 1, wherein: The flipping device (10) includes a flipping carrier table (34) installed on the machine table (1) and a flipping mechanism (35) installed on the machine table (1) for flipping the substrate carried by the flipping carrier table (34).
7. A GPS antenna double-sided printing machine according to claim 2, characterized in that: The substrate supply device (2) further includes an NG material recycling box (36) installed on the machine table (1), and the NG material recycling box (36) is located on one side of the lower CCD vision positioning mechanism (24) or / and the first transfer table (3).
Citation Information
Patent Citations
Beidou antenna two-sided printing system
CN108598698A