Mechanism for combining and packaging two mutually perpendicular assembly lines

Abstract

The utility model relates to the technical field of mechanical structures, in particular to a combining and packaging mechanism for two mutually-perpendicular assembly lines. The combining and packaging mechanism with the two mutually-perpendicular assembly lines comprises a third assembly line, a third sensor, a first bundling and packaging machine, a second bundling and packaging machine, a first material storage transition assembly line and a second material pushing mechanism, and the first bundling and packaging machine is installed on the front side of the third assembly line. And a third sensor used for sensing the moving position of the product is mounted on the third assembly line and located on the rear side of the first bundling and packaging machine. Through cooperation of the first assembly line, the second assembly line and the third assembly line, the second assembly line serves as a steering line, the first assembly line and the third assembly line are combined, and mutual cooperation of the two assembly lines is achieved. Therefore, the products in the two assembly lines can be concentrated to one position to be packaged, so that the number requirement of the bundling and packaging machine is reduced, and the layout of the production lines is simplified.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical structures, and particularly relates to a merging and packing mechanism for two mutually perpendicular production lines. Background Art

[0002] During the production and manufacturing process in a factory, it is often necessary to gather the products on multiple production lines at a strapping and packing machine for packing. However, since the efficiency of the strapping and packing machine is usually higher than the product production efficiency, in order to save the use of the strapping and packing machine, it is necessary to merge the products on multiple production lines and then transport them to the packing area.

[0003] In traditional technologies, merging and packing usually rely on a single production line or two production lines gathering side by side at one place. These methods may cause the following problems:

[0004] 1. Bottleneck effect of a single production line: When the number of products increases, a single production line may become a bottleneck, resulting in a decrease in production efficiency.

[0005] 2. Space requirements of parallel production lines: When two or more parallel production lines merge into one production line at the end, enough space is required to arrange these parallel production lines, and additional equipment may be needed to ensure the smooth transition of products to the merged production line.

[0006] Based on this, in order to solve the above-mentioned technical defects, a merging and packing mechanism for two mutually perpendicular production lines is proposed. Content of the Utility Model

[0007] In order to overcome the disadvantages of the traditional merged production line, such as complex structure and relatively high maintenance difficulty, the purpose of the utility model is to provide a merging and packing mechanism for two mutually perpendicular production lines.

[0008] Technical solution: A merging and packing mechanism for two mutually perpendicular production lines includes a third production line, a third sensor, a first strapping and packing machine, a second strapping and packing machine, a first storage and transition production line, a second pushing mechanism, a second storage and transition production line, a unloading production line and a merging component. A first strapping and packing machine is installed on the front side of the third production line. A third sensor for sensing the moving position of products is installed on the third production line at a position behind the first strapping and packing machine. A first storage and transition production line is provided on the front side of the third production line. A second storage and transition production line is installed on the left front part of the third production line. A unloading production line is installed on the left side of the second storage and transition production line. A second strapping and packing machine is installed on the right side of the unloading production line. A third sensor is also installed on the unloading production line at a position to the right of the first storage and transition production line. The third production line, the third sensor, the first strapping and packing machine, the second strapping and packing machine, the first storage and transition production line, the second pushing mechanism, the second storage and transition production line, and the unloading production line are all controlled by an external control system.

[0009] In addition, it is particularly preferred that the third pipeline, the first storage transition pipeline, the second storage transition pipeline and the unloading pipeline are distributed in an L shape.

[0010] In addition, it is particularly preferred that the merging component includes a first pipeline, a second pipeline, a first sensor, a second sensor and a first pusher mechanism. The first pipeline and the second pipeline are installed at the position on the left side of the third pipeline. The second pipeline is a turning pipeline and merges with the third pipeline. A first sensor is installed on the right side of the first pipeline, a first pusher mechanism is installed on the front left side of the second pipeline, and a second sensor is installed at the position on the second pipeline behind the first pusher mechanism.

[0011] In addition, it is particularly preferred that the second pipeline is a 90° turning pipeline and is composed of a number of conical rollers assembled together.

[0012] In addition, it is particularly preferred that the first pusher mechanism and the second pusher mechanism include a support frame, a cylinder, a push plate and a baffle. A baffle is installed at the foremost side of the second pipeline, and a baffle is also installed at the foremost side of the third pipeline. A support frame is installed at the position of the final point of the turning part of the second pipeline, and a support frame is also installed on the right side of the foremost end of the third pipeline. Cylinders are installed on the tops of the support frames, and push plates for pushing products are connected to the telescopic rods of the cylinders.

[0013] In addition, it is particularly preferred that a buffer device is further provided on the unloading pipeline to reduce the impact force of the products during the conveying process.

[0014] Beneficial effects: 1. Through the cooperation of the first pipeline, the second pipeline and the third pipeline, where the second pipeline serves as a turning line to merge the first pipeline and the third pipeline, the mutual cooperation of the two pipelines is realized. In this way, the products on the two pipelines can be concentrated at one position for packing, thereby reducing the number of strapping and packing machines required and simplifying the layout of the production line;

[0015] 2. Introducing the second pipeline as a turning line can more flexibly control the product flow direction, effectively avoiding the product accumulation phenomenon that may occur in the traditional merging process. Since the design allows products to be collected from two directions, the need for multiple packing machines is reduced, thereby reducing costs and increasing the packing speed.

[0016] 3. By setting the first storage transition pipeline and the second storage transition pipeline, when the products on the two pipelines move to the packing area, the mutual collision between the products can be avoided. In addition, these two transition pipelines can also play a role in storing materials during the movement and packing of the products, ensuring the orderly flow and safe transition of the products. Description of the Drawings

[0017] Figure 1 This is a three-dimensional structure diagram of the present utility model.

[0018] Figure 2 This is the first partial three-dimensional structure diagram of the present utility model.

[0019] Figure 3 This is the second partial three-dimensional structure diagram of the present utility model.

[0020] Figure 4 This is the third partial three-dimensional structure diagram of the present utility model.

[0021] Among them, the above-mentioned drawings include the following reference numerals: 1, the first production line; 2, the second production line; 3, the third production line; 4, the first sensor; 5, the second sensor; 6, the third sensor; 7, the first strapping and packing machine; 8, the first pushing mechanism; 9, the second strapping and packing machine; 10, the first storage and transition production line; 11, the second pushing mechanism; 12, the second storage and transition production line; 13, the unloading production line; 14, the support frame; 15, the cylinder; 16, the push plate; 17, the baffle. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Embodiment: A merging and packing mechanism for two mutually perpendicular production lines, as Figures 1 - 4As shown in the figure, it includes a third production line 3, a third sensor 6, a first strapping and packing machine 7, a second strapping and packing machine 9, a first storage transition production line 10, a second pushing mechanism 11, a second storage transition production line 12, a unloading production line 13 and a merging component. The first strapping and packing machine 7 is installed on the front side of the third production line 3 by bolts. A third sensor 6 for sensing the moving position of the product is installed at the position on the third production line 3 behind the first strapping and packing machine 7. The first storage transition production line 10 is provided on the front side of the third production line 3. The second storage transition production line 12 is installed on the left front of the third production line 3. The unloading production line 13 is installed on the left side of the second storage transition production line 12. A buffer device is also provided on the unloading production line 13 to reduce the impact force of the product during transportation. The second strapping and packing machine 9 is installed on the right side of the unloading production line 13 by bolts. A third sensor 6 is also installed at the position on the unloading production line 13 on the right side of the first storage transition production line 10. The third production line 3, the first storage transition production line 10, the second storage transition production line 12 and the unloading production line 13 are distributed in an L shape. The third production line 3, the third sensor 6, the first strapping and packing machine 7, the second strapping and packing machine 9, the first storage transition production line 10, the second pushing mechanism 11, the second storage transition production line 12 and the unloading production line 13 are all controlled by an external control system.

[0024] As Figure 1 shown, the merging component includes a first production line 1, a second production line 2, a first sensor 4, a second sensor 5 and a first pushing mechanism 8. The first production line 1 and the second production line 2 are installed at the position on the left side of the third production line 3. The second production line 2 is a 90° turning production line, which is assembled by several conical rollers. Its main function is to rotate the product by 90°, so that the product directions on the two production lines are the same. The first sensor 4 is installed on the right side of the first production line 1. The first pushing mechanism 8 is installed on the left front of the second production line 2. The second sensor 5 is installed at the position on the second production line 2 behind the first pushing mechanism 8.

[0025] As Figures 1 - 4 shown, the first pushing mechanism 8 and the second pushing mechanism 11 include a support frame 14, a cylinder 15, a push plate 16 and a baffle 17. The baffle 17 is installed on the frontmost side of the second production line 2 by bolts. The baffle 17 is also installed on the frontmost side of the third production line 3 by bolts. The support frame 14 is installed at the position of the final point at the turning place of the second production line 2 by bolts. The support frame 14 is also installed on the right side of the frontmost end of the third production line 3 by bolts. The cylinders 15 are installed on the tops of the support frames 14 by bolts. Push plates 16 for pushing the product are connected to the telescopic rods of the cylinders 15.

[0026] When merging and packing products, the console controls the assembly line and equipment of this device. Products in the workshop are conveyed starting from the first assembly line 1 and the third assembly line 3. The equipment inside the device cooperates with each other. When the product flows from the first assembly line 1 to the second assembly line 2, the first sensor 4 senses the product, and then the second assembly line 2 is started through the controller. The product continues to move, and the second sensor 5 senses the product. When the product moves to the end, it is blocked by the baffle 17 on the second assembly line 2. The first pushing mechanism 8 then operates and stops the third assembly line 3 to avoid the product on the second assembly line 2 colliding with the third assembly line 3 when pushing the box. The telescopic rod of the cylinder 15 in the first pushing mechanism 8 extends to drive the push plate 16 to move, and then the product is pushed onto the third assembly line 3. After the telescopic rod of the cylinder 15 extends, it automatically shortens and resets and pauses. The third assembly line 3 then starts to convey the product. The product flows to the first strapping and packing machine 7 for strapping two short straps. When two short straps are strapped, it passes through the first storage and transition assembly line 10 and the second pushing mechanism 11. The second pushing mechanism 11 pushes the product onto the second storage and transition assembly line 12. Then, through the induction of the third sensor 6 on the unloading assembly line 13, it moves onto the second strapping and packing machine 9. The second strapping and packing machine 9 then straps a long side strap. Finally, the product is conveyed to the warehouse through the unloading assembly line 13. When the product flows from the workshop onto the third assembly line 3, when the third sensor 6 senses the product, it sends a signal to the controller. The controller receives the signal and stops the second assembly line 2 and the first pushing mechanism 8. The third assembly line 3 continues to convey the product to the first strapping and packing machine 7 and the second strapping and packing machine 9 for strapping operations, thus completing the combined strapping and packing of the two assembly lines.

[0027] Although the present invention has been described with reference to exemplary embodiments, it should be understood that the present invention is not limited to the disclosed exemplary embodiments. The scope of the following claims should be given the broadest interpretation so as to cover all variations and equivalent structures and functions.

Claims

1. A merging and packing mechanism for two mutually perpendicular assembly lines, characterized in that It includes a third assembly line (3), a third sensor (6), a first strapping and packing machine (7), a second strapping and packing machine (9), a first storage transition assembly line (10), a second pusher mechanism (11), a second storage transition assembly line (12), a unloading assembly line (13) and a merging component. A first strapping and packing machine (7) is installed on the front side of the third assembly line (3). A third sensor (6) for sensing the moving position of the product is installed at a position on the third assembly line (3) behind the first strapping and packing machine (7). A first storage transition assembly line (10) is provided on the front side of the third assembly line (3). A second storage transition assembly line (12) is installed on the left front part of the third assembly line (3). A unloading assembly line (13) is installed on the left side of the second storage transition assembly line (12). A second strapping and packing machine (9) is installed on the right side of the unloading assembly line (13). A third sensor (6) is also installed at a position on the unloading assembly line (13) on the right side of the first storage transition assembly line (10). The third assembly line (3), the third sensor (6), the first strapping and packing machine (7), the second strapping and packing machine (9), the first storage transition assembly line (10), the second pusher mechanism (11), the second storage transition assembly line (12), and the unloading assembly line (13) are all controlled by an external control system.

2. A merging and packing mechanism for two mutually perpendicular production lines according to claim 1, characterized in that, The third assembly line (3), the first storage transition assembly line (10), the second storage transition assembly line (12) and the unloading assembly line (13) are distributed in an L shape.

3. A merging and packing mechanism for two mutually perpendicular assembly lines according to claim 2, characterized in that, The merging component includes a first assembly line (1), a second assembly line (2), a first sensor (4), a second sensor (5) and a first pusher mechanism (8). The first assembly line (1) and the second assembly line (2) are installed at a position on the left side of the third assembly line (3). The second assembly line (2) is a turning assembly line and merges with the third assembly line (3). A first sensor (4) is installed on the right side of the first assembly line (1). A first pusher mechanism (8) is installed on the left front part of the second assembly line (2). A second sensor (5) is installed at a position on the second assembly line (2) behind the first pusher mechanism (8).

4. A merging and packing mechanism for two mutually perpendicular production lines according to claim 3, characterized in that, The second assembly line (2) is a 90° turning assembly line and is composed of several conical rollers assembled.

5. A merging and packing mechanism for two mutually perpendicular production lines according to claim 4, characterized in that, The first pusher mechanism (8) and the second pusher mechanism (11) include a support frame (14), a cylinder (15), a push plate (16) and a baffle (17). A baffle (17) is installed at the foremost side of the second assembly line (2). A baffle (17) is also installed at the foremost side of the third assembly line (3). A support frame (14) is installed at the final point of the turning part of the second assembly line (2). A support frame (14) is also installed on the right side of the foremost end of the third assembly line (3). Cylinders (15) are installed on the tops of the support frames (14). Push plates (16) for pushing the product are connected to the telescopic rods of the cylinders (15).

6. A merging and packing mechanism for two mutually perpendicular production lines according to claim 5, characterized in that, A buffer device is also provided on the unloading assembly line (13) to reduce the impact force of the product during transportation.

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