Automatic roll loading and unloading device and automatic winding machine

By designing an automatic rolling device, the combination of the rolling mechanism and the rolling mechanism can realize automatic rolling and rolling of the reel, solving the problem of low efficiency in the prior art and improving the rolling quality and efficiency of the winding machine.

CN223175484UActive Publication Date: 2025-08-01QINGDAO XINDACHENG PLASTIC MACHINERY
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Patent Information

Application Number
CN202422020576.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-08-01
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

In the prior art, the automatic rolling and rolling efficiency of the drip irrigation belt is low, which affects the overall efficiency of the winding machine.

Method used

An automatic rolling device is designed, including a rolling mechanism and a rolling mechanism. Through the cooperation of a robot and a lifting frame, the automatic rolling of the reel is realized, and the swinging rod is driven by the swing cylinder to swing back and forth between the first and second positions to ensure the precise placement of the reel.

Benefits of technology

It improves the efficiency and accuracy of the upper and lower rolls, and improves the overall rolling quality and efficiency of the winding machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic roll loading and unloading device and an automatic winding machine. The automatic roll loading and unloading device comprises a roll loading mechanism and a roll unloading mechanism, the roll loading mechanism comprises a feeding frame and a manipulator, the feeding frame is configured to store a reel, the manipulator comprises a mounting bracket, a swing rod and a swing cylinder, the upper end part of the swing rod is rotatably arranged on the mounting bracket, and the swing cylinder is hinged between the swing rod and the mounting bracket; the oscillating cylinder is configured to drive the oscillating rod to move to a first position or a second position, the clamp is arranged at the lower end part of the oscillating rod, and the mounting bracket is arranged above the feeding frame; the roll discharging mechanism comprises a lifting frame and a lifting transverse moving assembly. The lifting frame is arranged on the lifting and transverse moving assembly and is configured to lift the reel, and the lifting and transverse moving assembly is configured to drive the lifting frame to ascend, descend and transversely move. The automatic roll loading and unloading device improves the roll loading and unloading efficiency so as to improve the rolling efficiency.
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Description

Technical Field

[0001] The present application relates to the technical field of irrigation, and particularly to an automatic up-and-down coiling device and an automatic coiling machine. Background Art

[0002] Water-saving irrigation is the main measure taken by countries around the world to develop modern agriculture. Drip irrigation is an advanced high-standard irrigation technology in water-saving irrigation. Among them, drip irrigation tapes are widely used in fields, greenhouses, greenhouses, ecological gardens and urban greening due to their advantages of water-saving, yield-increasing, high efficiency and environmental protection. In the production of drip irrigation tapes, coiling is the last and most important process. Chinese Patent Publication No. CN207932758U discloses a high-speed fully automatic coiling machine for internally inlaid patch type drip irrigation pipes, including components such as a wire arranging device, a coiling disk, a manipulator and a moving table. During use, the manipulator cooperates with the moving table to achieve the coiling disk in the air, and then the moving table is used to unload the fully coiled disk. The above technical solution can realize automatic uncoiling and coiling. The moving table is used to transport both the empty coiling disk and the coiled disk after coiling during use, resulting in a low up-and-down coiling efficiency. In view of this, how to design a technology to improve the up-and-down coiling efficiency to improve the coiling efficiency is the technical problem to be solved by the present application. Summary of the Invention

[0003] The present application provides an automatic up-and-down coiling device and an automatic coiling machine, which can improve the up-and-down coiling efficiency of the automatic up-and-down coiling device to improve the coiling efficiency.

[0004] To achieve the above object, the present application adopts the following technical solutions:

[0005] The present application provides an automatic up-and-down coiling device, including:

[0006] An up-coiling mechanism, the up-coiling mechanism includes a feeding rack and a manipulator. The feeding rack is configured to store coiling disks. The manipulator includes a mounting bracket, a swing rod and a swing cylinder. The upper end of the swing rod is rotatably arranged on the mounting bracket. The swing cylinder is hinged between the swing rod and the mounting bracket. The swing cylinder is configured to drive the swing rod to move to a first position or a second position. A clamp is arranged at the lower end of the swing rod. The mounting bracket is arranged above the feeding rack;

[0007] A down-coiling mechanism, the down-coiling mechanism includes a lifting frame and a lifting and transverse moving assembly. The lifting frame is arranged on the lifting and transverse moving assembly and is configured to lift the coiling disk. The lifting and transverse moving assembly is configured to drive the lifting frame to lift and move transversely;

[0008] Among them, the upper coiling mechanism is arranged on the lower coiling mechanism. The swing rod is configured to move to a first position so that the fixture clamps the reel on the feeding rack, and the swing rod is further configured to move to a second position so that the fixture releases the reel.

[0009] The present application also provides an automatic coiling machine, including a wire arranging device, a coiling disk, and the above automatic upper and lower coiling device; the manipulator of the automatic upper and lower coiling device is configured to place the reel of the feeding rack at the coiling disk.

[0010] The technical solution of the present application has the following technical effects compared with the prior art: By configuring the independent upper coiling mechanism and lower coiling mechanism, after the coiling operation of the reel is completed, the lifting frame of the lower coiling mechanism is used to carry the reel released from the coiling disk. At the same time, the upper coiling mechanism will synchronously place the coiling disk at the coiling disk, realizing that the automatic upper and lower coiling device improves the upper and lower coiling efficiency, so as to improve the coiling efficiency.

[0011] In addition, the swing rod is driven by a swing cylinder, so that the swing rod can accurately swing back and forth between the first position and the second position. In this way, the swing rod can be driven by the swing cylinder to accurately place the reel at the coiling disk through the fixture, so as to improve the position accuracy of the reel, realizing that the automatic upper and lower coiling device improves the upper coiling accuracy, so as to improve the coiling quality of the automatic coiling machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is one of the structural schematic diagrams of an embodiment of the automatic coiling machine of the present application;

[0013] Figure 2 is the second of the structural schematic diagrams of an embodiment of the automatic coiling machine of the present application;

[0014] Figure 3 is Figure 1 the partial structural schematic diagram of the coiling mechanism in

[0015] Figure 4 is Figure 3 the first assembly diagram of the coiling motor, the rotating arm and the coiling assembly in

[0016] Figure 5 is Figure 3 the second assembly diagram of the coiling motor, the rotating arm and the coiling assembly in

[0017] Figure 6 is Figure 5 the partial enlarged schematic diagram of area A in

[0018] Figure 7 is Figure 5 the structural schematic diagram of the support positioning member in

[0019] Figure 8 is Figure 5 a schematic structural view of the middle reel;

[0020] Figure 9 is an assembly drawing of the automatic upper and lower winding device;

[0021] Figure 10 is a partial assembly drawing of the automatic upper and lower winding device;

[0022] Figure 11 is a reference view of the usage state of the upper winding mechanism;

[0023] Figure 12 is a reference view of the usage state of the lower winding mechanism. Specific embodiments

[0024] As Figures 1-12 shown, the present application provides an automatic winding machine, which is configured with a winding mechanism 1. The winding mechanism 1 can drive an empty reel 100 to rotate to wind a packing belt. In order to enable the packing belt to be evenly wound on the reel 100, the automatic winding machine is further provided with a wire arranging device 4. The wire arranging device 4 can guide the packing belt to reciprocate and be evenly wound on the reel 100. Regarding the structural form and working mode of the wire arranging device 4, reference can be made to the wire arranging device 4 in the conventional technology, which will not be elaborated here.

[0025] In order to achieve automatic upper winding and automatic unloading of the reel and improve the winding quality, the following structural improvements are made to the automatic winding machine.

[0026] In order to meet the requirement of accurately clamping the reel 100 for double-station winding, the following improvements are made to the automatic winding machine.

[0027] The winding mechanism 1 includes a frame 11, a winding motor 12, a rotating arm 13 and two winding components 14. The rotating arm 13 is rotatably arranged on the frame 11. The two ends of the rotating arm 13 are respectively provided with the winding components 14. The winding component 14 includes a first winding disc 141 and a second winding disc 142. The first winding disc 141 and the second winding disc 142 are rotatably arranged on the rotating arm 13. The second winding disc 142 can approach or move away from the first winding disc 141. A clamping space is formed between the first winding disc 141 and the second winding disc 142. The rotating arm 13 is configured to rotate so that one winding component 14 is at the winding station and the other winding component 14 is at the unloading station. The winding motor 12 is configured to drive the first winding disc 141 at the winding station to rotate.

[0028] Upper winding mechanism 2, the upper winding mechanism 2 includes a feeding rack 21 and a manipulator 22. The feeding rack 21 is configured to store the reel 100. The manipulator 22 is provided with a fixture 23. The manipulator 22 is configured to pick up the reel 100 on the feeding rack 21 by the fixture 23 and place it between the first winding reel 141 and the second winding reel 142.

[0029] Lower winding mechanism 3, the lower winding mechanism 3 includes a lifting support 31 and a lifting and traversing assembly 32. The lifting support 31 is arranged on the lifting and traversing assembly 32 and is configured to support the reel 100 that falls between the first winding reel 141 and the second winding reel 142. The lifting and traversing assembly 32 is configured to drive the lifting support 31 to lift and traverse.

[0030] Specifically, the frame 11 is used to support and install the rotating arm 13. Both ends of the rotating arm 13 are provided with winding assemblies 14. Each winding assembly 14 is configured with a first winding reel 141 and a second winding reel 142 arranged oppositely. Moreover, the first winding reel 141 and the second winding reel 142 can also rotate under the driving action of the winding motor 12.

[0031] During the use process, the rotating arm 13 rotates one of the winding assemblies 14 to the winding station, and the other winding assembly 14 rotates to the unwinding station. During the winding process, the reel 100 on the winding assembly 14 at the winding station will be clamped between the first winding reel 141 and the second winding reel 142, so as to drive the reel 100 to rotate through the driving of the winding motor 12 to wind the packing tape.

[0032] For the winding assembly 14 located at the unwinding station, the unwinding and upper winding operations will be carried out.

[0033] Specifically, the first winding reel 141 and the second winding reel 142 of the winding assembly 14 at the unwinding station are separated from each other, so that the wound reel 100 can fall off the winding assembly 14 and be supported by the lower lifting support 31. After the lifting support 31 supports the reel 100, it will drive the lifting support 31 to descend and traverse away from the unwinding station under the drive of the lifting and traversing assembly 32.

[0034] During the process of winding up the empty spool 100 at the unwinding station, the winding assembly 14 at the unwinding station uses the fixture 23 on the manipulator 22 to pick up the empty spool 100 on the feeding rack 21. Then, the manipulator 22 drives the empty spool 100 to move between the first winding disc 141 and the second winding disc 142 at the unwinding station. Due to the higher precision of the moving position of the manipulator 22, after the spool 100 driven by the manipulator 22 is arranged between the first winding disc 141 and the second winding disc 142 and clamped, the rotation axis of the spool 100 can be highly coincident with that of the first winding disc 141. Furthermore, it can reduce the phenomenon that the dynamic balance of the spool 100 is unstable during the winding process due to inaccurate placement of the spool 100, resulting in the spool 100 jumping and reducing the winding quality, and can effectively improve the winding quality.

[0035] Two winding assemblies 14 configured on the winding mechanism 1 are respectively provided with two first winding discs 141 and second winding discs 142 that can move relative to each other. The first winding disc 141 and the second winding disc 142 can cooperate with each other to clamp the spool 100. In order to meet the requirements of automatic loading and unloading of the spool, a loading mechanism 2 and an unloading mechanism 3 are also configured. The loading mechanism 2 can pick up the spool 100 on the feeding rack 21 through the manipulator 22 and accurately place it between the first winding disc 141 and the second winding disc 142 to achieve automatic loading. After the winding of the spool 100 on a winding assembly 14 is completed, it can be switched to the unwinding station, and the completed spool 100 is supported by the lifting frame 31 of the unloading mechanism 3 to achieve automatic unloading of the completed spool 100, which can meet the requirements of automatic loading and unloading. In addition, the independently configured loading mechanism 2 can accurately place the spool 100 between the first winding disc 141 and the second winding disc 142 of the winding assembly 14 through the manipulator 22, so as to improve the installation accuracy of the spool 100 and improve the winding effect and winding quality.

[0036] In an embodiment of the present application, the following structural improvements are also made to the winding mechanism 1, which will be described in conjunction with the accompanying drawings as follows.

[0037] On both ends of one side wall of the rotating arm 13, there are rotatably arranged first mounting shafts 131. In the middle of one side wall of the rotating arm 13, there is a mounting bracket 221132. In the middle of the other side wall of the rotating arm 13, there is a support shaft 133. On both sides of the mounting bracket 221132, there are respectively arranged a sliding seat 134 and a sliding driving member 112135. On the sliding seat 134, there is a rotatably arranged second mounting shaft 136. The sliding seat 134 is slidably arranged on the mounting bracket 221132. The sliding driving member 112135 is configured to drive the sliding seat 134 to approach or move away from the rotating arm 13; the first winding disc 141 is arranged on the first mounting shaft 131, and the second winding disc 142 is arranged on the second mounting shaft 136; the support shaft 133 is rotatably arranged on the frame 11, and on the frame 11, there is also arranged a turning driving motor 15, and the turning driving motor 15 is configured to drive the support shaft 133 to rotate.

[0038] Specifically, for the winding assembly 14, in order to meet the requirements for rotatable installation, first mounting shafts 131 are respectively arranged at both ends of the rotating arm 13, and the first winding disc 141 is installed through the first mounting shafts 131. And in order to meet the installation requirements for the rotation and movement of the second winding disc 142, the rotating arm 13 is also provided with a sliding seat 134 through the mounting bracket 221132. The sliding seat 134 correspondingly installs the second winding disc 142 through the second mounting shaft 136. Driven by the sliding driving member 112135 (such as a cylinder, an oil cylinder or an electric push rod), the sliding seat 134 can drive the second winding disc 142 to approach or move away from the first winding disc 141.

[0039] Furthermore, in order to meet the driving requirements of the winding assemblies 14 at both ends, winding motors 12 can be respectively arranged at both ends of the rotating arm 13, and the winding motors 12 are in transmission connection with the corresponding first mounting shafts 131.

[0040] Specifically, each winding assembly 14 is configured with a corresponding winding motor 12. During the winding operation, the winding motor 12 located at the winding station is started to drive the first winding disc 141 to rotate. Under the rotation of the first winding disc 141, the winding disc 100 located between the first winding disc 141 and the second winding disc 142 will continuously rotate for winding.

[0041] Furthermore, in order to facilitate the transmission of power, transmission components 16 are respectively arranged at both ends of the rotating arm 13. The transmission component 16 includes a driving wheel 161, a driven wheel 162 and a transmission belt 163. The driving wheel 161 is arranged on the motor shaft of the winding motor 12, the driven wheel 162 is arranged on the first mounting shaft 131, and the transmission belt 163 is sleeved between the driving wheel 161 and the driven wheel 162. Installation bins (not marked) are respectively arranged at both ends of the rotating arm 13. A detachable maintenance cover 137 is arranged on the installation bin. The driving wheel 161 and the driven wheel 162 are located in the installation bin, and the motor shaft of the winding motor 12 and the first mounting shaft 131 are inserted into the installation bin.

[0042] Specifically, the power output by the winding motor 12 will drive the driving wheel 161 to rotate. The driving wheel 161 drives the driven wheel 162 to rotate through the transmission belt 163, and finally drives the first winding disc 141 to rotate through the first mounting shaft 131. Since installation bins are respectively arranged at both ends of the rotating arm 13, the transmission component 16 can be built into the installation bin, thereby realizing a compact structure design.

[0043] In some embodiments, in order to further ensure that the axis of the winding disc 100 is collinear with the axis of the first mounting shaft 131 to accurately control the installation accuracy of the winding disc 100, the following structural improvements can be made to the winding component 14, which will be described below with reference to the drawings.

[0044] As Figures 5-8 shown, a support positioning member 143 is further arranged on the first winding disc 141, and the support positioning member 143 protrudes from the surface of the first winding disc 141;

[0045] Among them, the support positioning member 143 is configured to position the winding disc 100 clamped between the first winding disc 141 and the second winding disc 142 so that the axis of the winding disc 100 is collinear with the axis of the first winding disc 141.

[0046] Specifically, after the empty winding disc 100 is placed between the first winding disc 141 and the second winding disc 142 by the manipulator 22, during the process of the second winding disc 142 moving closer to the first winding disc 14, the winding disc 100 will be pushed by the second winding disc 142 and approach the first winding disc 141.

[0047] During the process of the winding disc 100 approaching the first winding disc 141, the support positioning member 143 will position the central position of the winding disc 100 so that the axis of the winding disc 100 is collinear with the axis of the first mounting shaft 131.

[0048] During the process of clamping the coil reel by the two winding reels through the support positioning member, the coil reel is installed and positioned so that the axis of the coil reel is collinear with the rotation axis of the first winding reel. In this way, during the rotation of the coil reel following the first winding reel, serious shaking caused by eccentricity can be reduced. On the one hand, the installation reliability of the coil reel is improved, and on the other hand, the winding quality is improved.

[0049] Furthermore, there are various structures for the manifestation entity of the support positioning member 143. For example: as Figure 7 and Figure 8 shown, a plurality of plug-in positioning portions 1431 are provided on the outer end surface of the support positioning member 143, and the plurality of plug-in positioning portions 1431 are distributed around the axis of the first winding reel 141; the plug-in positioning portion 1431 is configured to be inserted into the positioning mating portion 110 formed at the end of the coil reel 100 to position the coil reel 100.

[0050] Specifically, a plurality of positioning protrusions can be provided on the outer end surface of the support positioning member 143 as the plug-in positioning portions 1431. Correspondingly, positioning grooves are provided at the end of the coil reel 100 as the positioning mating portions 110. During the movement of the coil reel 100 towards the first winding reel 141 under the pushing action of the second winding reel 142, the positioning protrusions will be inserted into the corresponding positioning grooves so that the axis of the coil reel 100 is collinear with the axis of the first mounting shaft 131. Among them, the positioning protrusions can be in a wedge-shaped structure. Correspondingly, the positioning grooves are also in a wedge-shaped structure. The positioning protrusions are smaller, and the opening size of the positioning grooves is larger, so that the positioning protrusions can be accurately inserted into the positioning grooves and finally the positioning protrusions are abutted against the groove walls of the positioning grooves to achieve self-centering positioning of the coil reel 100, so that after the coil reel 100 is clamped between the first winding reel 141 and the second winding reel 142, the axis of the coil reel 100 is collinear with the axis of the first mounting shaft 131, so as to maximize the coaxiality between the coil reel 100 and the first mounting shaft 131, thereby improving the winding quality.

[0051] Or, the support positioning member 143 is integrally in a columnar structure, and the support positioning member 143 is configured to be inserted into the insertion hole 120 formed at the end of the coil reel 100.

[0052] Specifically, the outer peripheral dimension of the support positioning member 143 shows a decreasing trend from the first winding disc 141 to the second winding disc 142. When the winding disc 100 approaches the first winding disc 141, the support positioning member 143, protruding from the surface of the first winding disc 141, will be inserted into the jack 120 of the winding disc 100. Then, the support positioning member 143 is used to perform center self-positioning on the winding disc 100, so that after the winding disc 100 is clamped between the first winding disc 141 and the second winding disc 142, the axis of the winding disc 100 is collinear with the axis of the first mounting shaft 131, thereby maximizing the coaxiality between the winding disc 100 and the first mounting shaft 131 and improving the winding quality.

[0053] Furthermore, a coil unloading assembly 17 is also provided on the first winding disc 141. The coil unloading assembly 17 includes a coil unloading cylinder 171 and a coil unloading pushing member 172. The coil unloading cylinder 171 is disposed on the back surface of the first winding disc 141, and the piston rod of the coil unloading cylinder 171 penetrates through the first winding disc 141 and is connected to the coil unloading pushing member 172.

[0054] Wherein, the coil unloading cylinder 171 is configured to drive the coil unloading pushing member 172 to approach or move away from the first winding disc 141.

[0055] Specifically, after the winding assembly 14 completes the winding operation of the winding disc 100, the wound winding disc 100 will be flipped to the coil unloading station by the rotating arm 13. During the coil unloading process, the second winding disc 142 will gradually move away from the first winding disc 141 to make the winding disc 100 fall off. In order to prevent the winding disc 100 from tipping due to the influence of the support positioning member 143 during the falling-off process of the winding disc 100, during the coil unloading process, the coil unloading cylinder 171 drives the coil unloading pushing member 172 to move so that the winding disc 100 is separated from the support positioning member 143, and finally the winding disc 100 can smoothly fall onto the lower lifting frame 31.

[0056] Wherein, in order to apply an actual stable thrust to the winding disc 100 to cooperate with the second winding disc 142 to release the winding disc 100, the coil unloading pushing member 172 is a coil unloading push ring, and the coil unloading push ring surrounds the outside of the support positioning member 143.

[0057] Specifically, during the coil unloading process, the second winding disc 142 gradually moves away from the first winding disc 141. At the same time, the coil unloading cylinder 171 drives the coil unloading push ring to push the winding disc 100 to closely move synchronously against the second winding disc 142 until the support positioning member 143 is separated from the winding disc 100. At this time, the coil unloading cylinder 171 reaches the maximum stroke position, and the second winding disc 142 continues to move away from the first winding disc 141, so that the winding disc 100 falls off between the first winding disc 141 and the second winding disc 142 and is supported by the bottom supporting bracket.

[0058] In another embodiment of the present application, in order to improve the grasping accuracy of the manipulator 22 and reduce the manufacturing cost of the manipulator 22, the manipulator 22 includes a mounting bracket 221132, a swing rod 222, and a swing cylinder 223. The upper end of the swing rod 222 is rotatably arranged on the mounting bracket 221132, and the swing cylinder 223 is hinged between the swing rod 222 and the mounting bracket 221132;

[0059] The mounting bracket 221132 is arranged on one side of the frame 11 and is fixed relative to the frame 11;

[0060] The swing cylinder 223 is configured to drive the swing rod 222 to move to a first position or a second position;

[0061] The swing rod 222 is configured to move to the first position so that the fixture 23 grabs the reel 100 on the feeding rack 21, and the swing rod 222 is further configured to move to the second position so that the fixture 23 places the reel 100 between the first winding reel 141 and the second winding reel 142.

[0062] Specifically, the manipulator 22 is driven by the swing cylinder 223 so that the swing rod 222 can swing back and forth between the first position and the second position. By utilizing the characteristic that the two stroke positions of the swing cylinder 223 remain unchanged, the fixture 23 can be accurately controlled to move to the first position and the second position precisely. In this way, the requirements for accurately picking and placing the reel 100 can be met. At the same time, since the stroke of the swing cylinder 223 is used to control the position accuracy, on the premise of meeting the position accuracy requirements, the manufacturing cost can be effectively reduced, and the control complexity can be simplified.

[0063] Furthermore, the feeding rack 21 includes a support frame 211, a support rod 212, and two guide rods 213. The support rod 212 and the guide rods 213 are arranged in parallel and are respectively arranged on the support frame 211. The support rod 212 and the guide rods 213 extend obliquely from top to bottom. A guiding space is formed between the two guide rods 213, and the guiding space is configured to accommodate the baffle 120 of the reel 100.

[0064] Specifically, the feeding rack 21 is used to store empty reels 100. The reel 100 can adopt the structure of a spool. The baffle 120 of the reel 100 will be located in the guiding space formed between the two guide rods 213. In this way, the reel 100 can move towards the direction of the manipulator 22 by its own weight. And, under the guiding action of the two guide rods 213, the feeding rack 21 can continuously and stably supply the reels 100 to the manipulator 22 automatically.

[0065] Furthermore, in order to ensure that a single reel 100 is supplied to the robot 22 each time, two positioning cylinders 214 are provided on the support frame 211, and a positioning plate 215 is provided on the piston rod of the positioning cylinder 214. A accommodating space is formed between the two positioning plates 215, and the accommodating space is configured to accommodate a single reel 100.

[0066] Specifically, in the process of supplying the reel 100 to the robot 22 through the feeding rack 21, in order to ensure that a single reel 100 is supplied to the robot 22 at a single time, two positioning cylinders 214 can be provided at the bottom of the support frame 211, and the two positioning cylinders 214 are respectively provided with positioning plates 215 to meet the movement requirements of the positioning plates 215 rising and falling.

[0067] During use, a single reel 100 is accommodated between the two positioning plates 215. After the reel 100 is clamped by the clamp 23 of the manipulator 22, the outermost positioning plate 215 descends to leave space for the swing rod 222 of the manipulator 22 to swing and clamp the empty reel 100. Then, the outermost positioning plate 215 rises and resets, and the inner positioning plate 215 descends to allow the upper reel 100 to roll into the accommodation space, and the inner positioning plate 215 rises and resets again.

[0068] Furthermore, the clamp 23 includes two clamping cylinders 231 and two clamping jaws 232. The two clamping jaws 232 are arranged opposite to each other and rotatably set at the lower end of the swing rod 222. The clamping cylinder 231 is hinged between the corresponding clamping jaws 232 and the swing rod 222.

[0069] Specifically, in order to firmly clamp the reel 100 , the clamp 23 uses two relatively rotatable clamping jaws 232 to clamp the reel 100 , and the two clamping jaws 232 are driven to rotate by the clamping cylinder 231 .

[0070] When the clamp 23 is needed to clamp the reel 100 on the feed rack 21, the clamping cylinder 231 is first in a retracted state. After the swing rod 222 swings to the top of the feed rack 21, a reel 100 will be located between the two positioning plates 215. Then, the clamping cylinder 231 extends to drive the two clamping jaws 232 to be relatively close, so that the reel 100 is clamped between the two clamping jaws 232.

[0071] In another embodiment of the present application, in order to stably and reliably unload the coiling reel 100 after coiling, the lifting and traversing assembly 32 includes a lower coiling support frame 321, a traversing support frame 322, a traversing driving member 323, and a lifting driving member 324; the traversing support frame 322 is slidably arranged on the lower coiling support frame 321, the traversing driving member 323 is configured to drive the traversing support frame 322 to slide, the lifting driving member 324 is arranged on the traversing support frame 322, the lifting frame 31 is arranged on the traversing support frame 322 in a liftable manner, and the lifting driving member 324 is configured to drive the lifting frame 31 to lift and lower.

[0072] Specifically, for the coiling assembly 14 at the uncoiling station, the coiling reel 100 on the coiling assembly 14 has been coiled and needs to be uncoiled. At this time, the traversing support frame 322 traverses on the lower coiling support frame 321 to drive the lifting frame 31 to move to the lower part of the coiling reel 100 at the uncoiling station. Then, the lifting driving member 324 drives the lifting frame 31 to rise to approach and support under the coiling reel 100. Finally, the first coiling reel 141 and the second coiling reel 142 of the clamping assembly are separated so that the coiling reel 100 falls on the lifting frame 31.

[0073] After the coiling reel 100 is supported by the lifting frame 31, the lifting frame 31 descends, and the traversing support frame 322 traverses away from the uncoiling station to complete the uncoiling operation of the coiling reel 100.

[0074] For the physical entities of the traversing driving member 323 and the lifting driving member 324, conventional traversing driving methods and lifting driving methods can be adopted. For example, the traversing driving member 323 includes a motor, a gear, and a rack. The rack is arranged horizontally on the lower coiling support frame 321. The motor is installed on the traversing support frame 322, and the motor drives the gear to rotate. The gear meshes with the rack to drive the traversing support frame 322 to move. The lifting driving member 324 can adopt conventional lifting members such as air cylinders and electric push rods. Here, there is no limitation on the physical entities of the traversing driving member 323 and the lifting driving member 324.

[0075] Furthermore, in order to well support the coiling reel 100, the lifting frame 31 includes a lifting main body 311 and two juxtaposed lifting rods 312, and the lifting rods 312 are horizontally and fixedly arranged on the lifting main body 311.

[0076] Specifically, the lifting main body 311 is installed on the lifting driving member 324, and the lifting main body 311 can lift and lower on the traversing support frame 322. The lifting frame 31 supports the coiling reel 100 that has fallen off the coiling assembly 14 through two juxtaposed lifting rods 312.

[0077] Furthermore, in order to automatically output the coiling-complete spool 100, the uncoiling mechanism 3 further includes a conveyor line 33, which is configured to output the spool 100 unloaded by the lifting bracket 31; the conveyor line 33 is arranged at the uncoiling support frame 321.

[0078] Specifically, after the spool 100 on the lifting bracket 31 leaves the uncoiling station, the transverse movement bracket 322 drives the spool 100 to move above the conveyor line 33. Then, the lifting bracket 31 continues to descend, so that the spool 100 falls onto the conveyor line 33, and the spool 100 will be automatically output through the conveyor line 33.

[0079] The above are only the specific embodiments of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present application should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. An automatic up-and-down rolling device, characterized in that, Comprising: An upper coiling mechanism, the upper coiling mechanism including a feeding rack and a manipulator. The feeding rack is configured to store spools. The manipulator includes a mounting bracket, a swing rod, and a swing cylinder. The upper end of the swing rod is rotatably arranged on the mounting bracket. The swing cylinder is hinged between the swing rod and the mounting bracket. The swing cylinder is configured to drive the swing rod to move to a first position or a second position. A fixture is arranged at the lower end of the swing rod, and the mounting bracket is arranged above the feeding rack. A lower coiling mechanism, the lower coiling mechanism including a lifting support and a lifting and traversing assembly. The lifting support is arranged on the lifting and traversing assembly and is configured to lift the spool. The lifting and traversing assembly is configured to drive the lifting support to lift and traverse. Wherein, the upper coiling mechanism is arranged on the lower coiling mechanism. The swing rod is configured to move to the first position so that the fixture clamps the spool on the feeding rack. The swing rod is also configured to move to the second position so that the fixture releases the spool.

2. The automatic up-and-down rolling device according to claim 1, wherein The feeding rack includes a support frame, a support rod, and two guide rods. The support rod and the guide rods are arranged in parallel and are respectively arranged on the support frame. The support rod and the guide rods extend obliquely from top to bottom. A guide space is formed between the two guide rods. The guide space is configured to accommodate the baffle of the spool.

3. The automatic up-and-down rolling device according to claim 2, characterized in that, Two positioning cylinders are further arranged on the support frame. A positioning plate is arranged on the piston rod of the positioning cylinder. An accommodating space is formed between the two positioning plates. The accommodating space is configured to accommodate a single spool.

4. The automatic up-and-down rolling device according to claim 1, characterized in that, The fixture includes two clamping cylinders and two jaws. The two jaws are arranged oppositely and are rotatably arranged at the lower end of the swing rod. The clamping cylinder is hinged between the corresponding jaw and the swing rod.

5. The automatic up-and-down rolling device according to any one of claims 1-4, characterized in that, The lifting and traversing assembly includes a lower coiling support frame, a traversing bracket, a traversing driving member, and a lifting driving member. The traversing bracket is slidably arranged on the lower coiling support frame in the transverse direction. The traversing driving member is configured to drive the traversing bracket to slide. The lifting driving member is arranged on the traversing bracket. The lifting support is arranged on the traversing bracket in a liftable manner. The lifting driving member is configured to drive the lifting support to lift. The feeding rack is arranged on the lower coiling support frame.

6. The automatic up-and-down rolling device according to claim 5, characterized in that, The lifting support includes a lifting main body and two juxtaposed lifting rods. The lifting rods are horizontally and fixedly arranged on the lifting main body.

7. The automatic up-and-down rolling device according to claim 5, characterized in that, The lower coiling mechanism further includes a conveyor line. The conveyor line is configured to output the spool unloaded by the lifting support. The conveyor line is arranged at the lower coiling support frame.

8. An automatic rewinder, comprising a wire arranging device and a winding disc, characterized in that It further includes an automatic upper and lower coiling device as described in any one of claims 1-7. The manipulator of the automatic upper and lower coiling device is configured to place the spool of the feeding rack at the winding spool.

Citation Information

Patent Citations

  • SMD full -automatic rolling of pipe machine of driping irrigation of high -speed upholstery

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