Winding machine for stainless steel wire machining
Through the design of the drive motor and automatic cutting device, the problems of uneven winding and manual cutting of stainless steel wire are solved, and an efficient and stable winding process is achieved.
Patent Information
- Application Number
- CN202422503407.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing stainless steel wire winding device is prone to uneven position during winding, which affects the factory quality, and needs to be manually cut after winding, reducing efficiency.
The drive motor drives the coiling roller to rotate, and combines the design of the turntable, transmission belt, wire rod and transverse sliding plate to achieve uniform coiling; the electric telescopic rod cutting blade is controlled through the control button to automatically cut the stainless steel wire.
The uniform coiling of stainless steel wire is achieved, the factory quality and efficiency are improved, manual operation is reduced, and labor costs are saved.
Smart Images

Figure CN223175488U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stainless steel wire winding, and more specifically to a winding machine for stainless steel wire processing. Background Art
[0002] Stainless steel wires are widely used in various fields, covering multiple industries such as construction, automotive, aerospace, electronics, and medical. In the construction field, stainless steel wires have become ideal materials for important building structures such as high-rise buildings and bridges due to their corrosion resistance and aesthetics. In the automotive field, stainless steel wires are used to manufacture high-strength and lightweight automotive parts. In the aerospace field, their high precision and high strength characteristics make them important materials for aircraft and rocket manufacturing. After the stainless steel wires are processed, they often need to be wound.
[0003] When the existing stainless steel wire winding devices wind stainless steel wires, the winding positions are often uneven during winding, which affects the ex-factory quality of the stainless steel wire coils. At the same time, the existing stainless steel wires cannot be automatically cut after winding and need to be cut manually with tools, thus reducing the winding efficiency of the device. Summary of the Utility Model
[0004] The main technical problem to be solved by the utility model is to provide a winding machine for stainless steel wire processing, which can solve the problems that when winding stainless steel wires, the winding positions are often uneven during winding, which affects the ex-factory quality of the stainless steel wire coils, and at the same time, the existing stainless steel wires cannot be automatically cut after winding and need to be cut manually with tools, thus reducing the winding efficiency of the device.
[0005] To solve the above technical problems, according to one aspect of the utility model, more specifically, a winding machine for stainless steel wire processing includes a winding base. The lower surface of the winding base is fixedly connected with a plurality of support legs. The left side of the upper surface of the winding base is fixedly connected with a side plate. The left side of the side plate is fixedly connected with a motor support seat. The upper surface of the motor support seat is fixedly connected with a driving motor. The right end of the output shaft of the driving motor extends to the right side of the side plate and is fixedly connected with a winding roller. A uniform winding mechanism is arranged on the right side of the side plate and behind the winding roller.
[0006] The uniform winding mechanism includes a wire guiding rod. A first turntable is arranged to the left of the side plate and on the left side of the wire guiding rod. The center of the right side of the first turntable is fixedly connected to the center of the left side of the wire guiding rod. A second turntable is fixedly connected to the outer wall of the output shaft of the driving motor and to the left of the side plate. A transmission belt is commonly connected to drive the outer walls of the first turntable and the second turntable. An annular groove is formed on the outer wall of the wire guiding rod. A transverse sliding plate is arranged on the outer wall of the wire guiding rod. A through-hole is formed in the left side of the transverse sliding plate. A limiting block is fixedly connected to the upper surface inside the through-hole. The bottom end of the limiting block is slidably connected to the annular groove. A guiding rod is slidably connected to the outer wall of the transverse sliding plate and below the wire guiding rod. The left end of the guiding rod is fixedly connected to the side plate. A through wire opening is formed on the front surface of the transverse sliding plate and between the wire guiding rod and the guiding rod.
[0007] Furthermore, a sleeve is sleeved on the outer wall of the winding roller. A sliding transverse groove is formed on the upper surface of the winding base. Limiting grooves are formed on the front surface and the rear surface of the sliding transverse groove. Sliding rods are commonly fixedly connected to the left side and the right side inside the two limiting grooves. Sliding blocks are slidably connected to the outer walls of the two sliding rods. An L-shaped moving block is commonly fixedly connected to the opposite sides of the two sliding blocks. A movable plate is fixedly connected to the upper surface of the L-shaped moving block. A hollow column is rotatably connected to the upper left side of the movable plate through a rotating shaft.
[0008] Furthermore, inserting rods are symmetrically fixedly connected to the right side inside the hollow column. Inserting holes are symmetrically formed in the right end of the winding roller.
[0009] Furthermore, a control box is fixedly connected to the right side of the movable plate. A first piston plate is slidably connected to the inside of the control box. A pull rod is fixedly connected to the center of the right side of the first piston plate. The right end of the pull rod extends to the right side of the control box and is fixedly connected to a control circular plate. A plurality of return springs are fixedly connected between the left side of the first piston plate and the control box. Positioning boxes are fixedly connected to the lower front surface and the lower rear surface of the movable plate. Air pipes are fixedly connected between the lower surface of the control box and the upper surfaces of the two positioning boxes.
[0010] Furthermore, through extending holes are formed in the lower surfaces inside the two positioning boxes. Second piston plates are slidably connected to the inside of the two positioning boxes. Fixed rods are fixedly connected to the lower surfaces of the two second piston plates. Fixed holes are formed in the front upper surface and the rear upper surface of the winding base.
[0011] Further, a cutting groove starts from the left side inside the wire opening. A storage groove is provided on the right side inside the wire opening and to the right of the cutting groove. A cutting blade is arranged inside the storage groove. The right side of the horizontal sliding plate is fixedly connected with an electric telescopic rod, and the right end of the output shaft of the electric telescopic rod is fixedly connected with the left side of the cutting blade.
[0012] Further, a control button is fixedly connected to the upper surface of the horizontal sliding plate.
[0013] Further, anti-slip pads are fixedly connected to the lower surfaces of multiple support legs.
[0014] The beneficial effects of a coiling machine for stainless steel wire processing according to the present utility model are as follows:
[0015] By setting a driving motor to drive the coiling roller to rotate, through the cooperation of the first turntable, the second turntable and the transmission belt drive, and the interaction of the wire guiding rod, the horizontal sliding plate and the annular groove, the uniform distribution of the stainless steel wire during the coiling process is realized, avoiding quality problems caused by uneven coiling;
[0016] By pulling outwards the set control circular plate to control the two fixing rods to be pulled out of the two fixing holes, and then by pulling the movable plate to the right, the tight clamping of the sleeve can be cancelled, and then a new sleeve can be replaced, thereby improving the coiling efficiency of the stainless steel wire and ensuring the reliability of the coiling at the same time;
[0017] By pressing the set control button to control the start of the electric telescopic rod, and by moving the cutting blade to cut off the stainless steel wire inside the wire opening without manual use of tools for cutting, it not only improves the coiling efficiency of the stainless steel wire but also saves labor costs. Description of the Drawings
[0018] The following further elaborates on the present utility model in detail with reference to the drawings and specific implementation methods.
[0019] Figure 1 It is a schematic diagram of the overall structure of a coiling machine for stainless steel wire processing according to the present utility model;
[0020] Figure 2 It is a schematic top view structure of the coiling roller, wire guiding rod and horizontal sliding plate of a coiling machine for stainless steel wire processing according to the present utility model;
[0021] Figure 3 It is a schematic front view structure of the cross-section of the hollow column and the control box of a coiling machine for stainless steel wire processing according to the present utility model;
[0022] Figure 4 It is a schematic front sectional structure of the positioning box of a coiling machine for stainless steel wire processing according to the present utility model;
[0023] Figure 5 This is a front view structural schematic diagram of the cross-section of the winding base of a winding machine for processing stainless steel wires according to the present utility model;
[0024] Figure 6 This is a rear view structural schematic diagram of the cross-section of the lateral sliding plate of a winding machine for processing stainless steel wires according to the present utility model;
[0025] Figure 7 For a winding machine for processing stainless steel wires according to the present utility model Figure 1 The enlarged structural schematic diagram at point A;
[0026] Figure 8 For a winding machine for processing stainless steel wires according to the present utility model Figure 6 The enlarged structural schematic diagram at point B.
[0027] In the figure: 1, winding base; 2, support leg; 3, side plate; 4, motor support seat; 5, driving motor; 6, winding roller; 7, uniform winding mechanism; 8, sleeve; 9, sliding transverse groove; 10, limiting groove; 11, sliding rod; 12, sliding block; 13, L-shaped moving block; 14, movable plate; 15, hollow column; 16, inserting rod; 17, inserting hole; 18, control box; 19, piston plate one; 20, pull rod; 21, control circular plate; 22, return spring; 23, positioning box; 24, air pipe; 25, extending hole; 26, piston plate two; 27, fixed rod; 28, fixing hole; 29, cutting groove; 30, storage groove; 31, cutting blade; 32, electric telescopic rod; 33, control button; 34, anti-slip pad; 701, wire rod; 702, turntable one; 703, turntable two; 704, transmission belt; 705, annular groove; 706, lateral sliding plate; 707, round hole; 708, limiting block; 709, guiding rod; 710, wire port. Specific embodiments
[0028] The present utility model will be described in detail below with reference to the drawings and in conjunction with embodiments. It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
[0029] According to one aspect of the present utility model:
[0030] As Figure 1 and Figure 2 shown, a winding machine for processing stainless steel wires is provided, including a winding base 1. A side plate 3 is fixedly connected to the left side of the upper surface of the winding base 1. A motor support seat 4 is fixedly connected to the left side of the side plate 3. A driving motor 5 is fixedly connected to the upper surface of the motor support seat 4. The right end of the output shaft of the driving motor 5 extends to the right side of the side plate 3 and is fixedly connected to a winding roller 6;
[0031] By setting the winding base 1 as the overall support structure of the entire device, the stability and firmness of the equipment are ensured. At the same time, the motor support base 4 provides a stable support platform for the driving motor 5, ensuring the stability of the driving motor 5 during operation, making the winding of the stainless steel wire more stable. Using the driving motor 5 as the power source, the winding roller 6 is driven to rotate by the rotating output shaft, thereby realizing the winding work of the stainless steel wire. The stable operation of the driving motor 5 can ensure that the stainless steel wire maintains a uniform and tight winding state during the winding process, improving product quality and production efficiency.
[0032] As Figure 1 shown, a plurality of support legs 2 are fixedly connected to the lower surface of the winding base 1, and anti-slip pads 34 are fixedly connected to the lower surfaces of the plurality of support legs 2;
[0033] The plurality of support legs 2 not only provide additional support points for the winding base 1, enhancing the overall stability of the equipment, but also can, to a certain extent, disperse the pressure of the equipment weight on the workbench, protecting the workbench surface from damage. The plurality of anti-slip pads 34 increase the friction between the plurality of support legs 2 and the workbench surface, preventing the stainless steel wire from sliding or shifting due to external forces during the winding process, thereby ensuring the safety and stability of the equipment. At the same time, the plurality of anti-slip pads 34 can also, to a certain extent, isolate the influence of equipment vibration on the workbench surface, reducing the transmission of noise and vibration, and improving the comfort of the working environment.
[0034] As Figure 1 、 Figure 3 and Figure 5 shown, a sleeve 8 is sleeved on the outer sidewall of the winding roller 6. A sliding transverse groove 9 is formed on the upper surface of the winding base 1. Limiting grooves 10 are formed on the front surface and the rear surface of the sliding transverse groove 9. Sliding rods 11 are fixedly connected to the left and right sides of the two limiting grooves 10. Sliding blocks 12 are slidably connected to the outer sidewalls of the two sliding rods 11. An L-shaped moving block 13 is fixedly connected to the opposite sides of the two sliding blocks 12. A movable plate 14 is fixedly connected to the upper surface of the L-shaped moving block 13. A hollow column 15 is rotatably connected to the upper left side of the movable plate 14 through a rotating shaft;
[0035] When winding the stainless steel wire, first slide the sleeve 8 to the outside of the winding roller 6, and then drive the hollow column 15 to slide to the left by toggling the movable plate 14 to the left, so that the hollow column 15 is inserted into the outside of the winding roller 6, and the sleeve 8 is pressed against the outside of the winding roller 6 through the hollow column 15, so that the bottom is convenient for winding the stainless steel wire. The sliding rod 11 inside the two limit grooves 10 provides a stable sliding track for the sliding block 12, so that the sliding block 12 can move freely in the horizontal direction along the sliding rod 11. The two sliding blocks 12 are connected to each other through the L-shaped moving block 13, and together drive the movable plate 14 to move. Through this design, the movable plate 14 can move horizontally within a certain range, thereby realizing the pressing operation of the sleeve 8.
[0036] like Figure 1 、 Figure 3 and Figure 5 As shown, a plug-in rod 16 is symmetrically fixedly connected to the right side of the hollow column 15, and a plug-in hole 17 is symmetrically provided at the right end of the winding roller 6;
[0037] When the hollow column 15 is docked to the right side of the winding roller 6 by toggling the movable plate 14, the two connecting rods 16 are plugged into the inside of the two connecting holes 17. When the winding roller 6 rotates, the hollow column 15 can be driven to rotate together from the bottom. This method is also convenient for subsequent maintenance and replacement work. When the sleeve 8 needs to be replaced or the mechanism needs to be adjusted, the movable plate 14 can be simply toggled to pull the two connecting rods 16 out of the inside of the two connecting holes 17 to achieve separation, thereby improving the winding efficiency of the device.
[0038] like Figure 1 and Figure 4 As shown, the inner lower surfaces of the two positioning boxes 23 begin to have through-type extension holes 25, the inner parts of the two positioning boxes 23 are slidably connected to piston plates 26, the lower surfaces of the two piston plates 26 are fixedly connected to fixing rods 27, and the upper front and rear surfaces of the winding base 1 begin to have fixing holes 28;
[0039] When the movable plate 14 is moved until the hollow column 15 is pressed against the sleeve 8, the movable plate 14 is fixed by the engagement between the two fixing rods 27 and the two fixing holes 28, so that the sleeve 8 maintains stability when winding the stainless steel wire, preventing winding deviation, and providing a strong guarantee for the efficient and stable winding of the stainless steel wire.
[0040] like Figure 1 and Figure 3As shown, the right side of the movable plate 14 is fixedly connected to a control box 18, and the interior of the control box 18 is slidably connected to a piston plate 19. A pull rod 20 is fixedly connected to the center of the right side of the piston plate 19. The right end of the pull rod 20 extends to the right side of the control box 18 and is fixedly connected to a control circular plate 21. A plurality of return springs 22 are fixedly connected between the left side of the piston plate 19 and the control box 18. Positioning boxes 23 are fixedly connected to the lower side of the front surface and the lower side of the rear surface of the movable plate 14. An air pipe 24 is fixedly connected to the lower surface of the control box 18 and the upper surfaces of the two positioning boxes 23.
[0041] When the stainless steel wire on the outside of the sleeve 8 is wound to a certain amount, a new sleeve 8 needs to be replaced. By pulling the control circular plate 21 outward, the control circular plate 21 drives the piston plate 19 to slide to the right through the set pull rod 20, so that the air pressure generated by the sliding of the piston plate 19 is transported to the inside of the two positioning boxes 23 through the two air pipes 24. The two piston plates 26 inside the two positioning boxes 23 pull the two fixing rods 27 out of the two fixing holes 28, and the fixing of the sleeve 8 can be canceled by toggling the movable plate 14 to the right. After that, the sleeve 8 can be pulled out and replaced. The multiple reset springs 22 will push the piston plate 19 to move to the left and return it to its initial position. In this way, the air pressure inside the control box 18 will also be restored accordingly, thereby controlling the recovery of the air pressure inside the two positioning boxes 23.
[0042] like Figure 2 and Figure 6 As shown, a uniform winding mechanism 7 is provided on the right side of the side panel 3 and behind the winding roller 6. The uniform winding mechanism 7 includes a wire rod 701. A turntable 1 702 is provided on the left side of the side panel 3 and on the left side of the wire rod 701. The right center of the turntable 1 702 is fixedly connected to the left center of the wire rod 701. A turntable 2 703 is fixedly connected to the outer side wall of the output shaft of the driving motor 5 and located on the left side of the side panel 3. The outer side walls of the turntable 1 702 and the outer side walls of the turntable 2 703 are jointly connected to a transmission belt 704. The outer side wall of the wire rod 701 is provided with an annular groove 705. , the outer wall of the wire rod 701 is provided with a horizontal sliding plate 706, and a through-type circular hole 707 is provided on the left side of the horizontal sliding plate 706. The upper surface of the inner part of the circular hole 707 is fixedly connected to a limiting block 708, and the bottom end of the limiting block 708 is slidably connected to the annular groove 705. The outer wall of the horizontal sliding plate 706 is slidably connected to a guide rod 709 below the wire rod 701. The left end of the guide rod 709 is fixedly connected to the side plate 3. A through-type wire opening 710 is provided on the front surface of the horizontal sliding plate 706 and is located between the wire rod 701 and the guide rod 709;
[0043] While controlling the rotation of the winding roller 6 through the provided drive motor 5, the rotation of the second turntable 703 is also controlled. The second turntable 703 drives the first turntable 702 to rotate through the provided transmission belt 704. The first turntable 702 drives the wire rod 701 and the winding roller 6 to rotate simultaneously. The sliding engagement of the annular groove 705 and the limit block 708 enables the transverse sliding plate 706 to move repeatedly in the transverse direction on the wire rod 701. The provided wire inlet 710 can better guide and wind the stainless steel wire, thereby improving the performance and efficiency of the stainless steel wire winding and ensuring the consistency and stability of the product quality.
[0044] As Figure 6 and Figure 8 shown, a cutting groove 29 starts on the left side inside the wire inlet 710. A storage groove 30 is provided on the right side inside the wire inlet 710 and to the right of the cutting groove 29. A cutting blade 31 is arranged inside the storage groove 30. The right side of the transverse sliding plate 706 is fixedly connected to an electric telescopic rod 32. The right end of the output shaft of the electric telescopic rod 32 is fixedly connected to the left side of the cutting blade 31. A control button 33 is fixedly connected to the upper surface of the transverse sliding plate 706;
[0045] When a certain amount of stainless steel wire is wound around the outside of the sleeve 8, the start of the electric telescopic rod 32 is controlled by pressing the provided control button 33. The cutting blade 31 is extended into the storage groove 30 by the extension of the electric telescopic rod 32, so as to cut off the stainless steel wire located inside the wire inlet 710 by the cutting blade 31, eliminating the need for manual cutting with tools and improving the practicality and intelligence of the device.
[0046] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions, or substitutions made by those of ordinary skill in the art within the scope of the essence of the present invention also fall within the protection scope of the present invention.
Claims
1. A coiling machine for processing stainless steel wires, comprising a coiling base (1), characterized in that: The lower surface of the coiling base (1) is fixedly connected with a plurality of support legs (2). The left side of the upper surface of the coiling base (1) is fixedly connected with a side plate (3). The left side of the side plate (3) is fixedly connected with a motor support base (4). The upper surface of the motor support base (4) is fixedly connected with a driving motor (5). The right end of the output shaft of the driving motor (5) extends to the right side of the side plate (3) and is fixedly connected with a coiling roller (6). A uniform coiling mechanism (7) is arranged on the right side of the side plate (3) and behind the coiling roller (6). The uniform coiling mechanism (7) includes a wire guiding rod (701). A first turntable (702) is arranged on the left side of the side plate (3) and to the left of the wire guiding rod (701). The center of the right side of the first turntable (702) is fixedly connected with the center of the left side of the wire guiding rod (701). A second turntable (703) is fixedly connected to the outer wall of the output shaft of the driving motor (5) and to the left of the side plate (3). A transmission belt (704) is commonly connected in transmission between the outer walls of the first turntable (702) and the second turntable (703). An annular groove (705) is formed in the outer wall of the wire guiding rod (701). A transverse sliding plate (706) is arranged on the outer wall of the wire guiding rod (701). A through hole (707) is formed in the left side of the transverse sliding plate (706). A limiting block (708) is fixedly connected to the upper surface inside the through hole (707). The bottom end of the limiting block (708) is slidably connected with the annular groove (705). A guiding rod (709) is slidably connected to the outer wall of the transverse sliding plate (706) and below the wire guiding rod (701). The left end of the guiding rod (709) is fixedly connected with the side plate (3). A through wire opening (710) is formed in the front surface of the transverse sliding plate (706) and between the wire guiding rod (701) and the guiding rod (709).
2. The coiling machine for processing stainless steel wires according to claim 1, wherein: A sleeve (8) is sleeved on the outer wall of the coiling roller (6). A sliding transverse groove (9) is formed in the upper surface of the coiling base (1). Limiting grooves (10) are formed in the front surface and the rear surface of the sliding transverse groove (9). Sliding rods (11) are fixedly connected to the left side and the right side inside the two limiting grooves (10). Sliding blocks (12) are slidably connected to the outer walls of the two sliding rods (11). An L-shaped moving block (13) is fixedly connected to the opposite sides of the two sliding blocks (12). An activity plate (14) is fixedly connected to the upper surface of the L-shaped moving block (13). A hollow column (15) is rotatably connected to the upper left side of the activity plate (14) through a rotating shaft.
3. The rewinder for processing stainless steel wires according to claim 2, wherein: Insertion rods (16) are symmetrically and fixedly connected to the right side inside the hollow column (15). Insertion holes (17) are symmetrically formed in the right end of the coiling roller (6).
4. A coiling machine for processing stainless steel wires according to claim 2, characterized in that: The right side of the movable plate (14) is fixedly connected to a control box (18), the interior of the control box (18) is slidably connected to a piston plate (19), a pull rod (20) is fixedly connected to the right center of the piston plate (19), the right end of the pull rod (20) extends to the right side of the control box (18) and is fixedly connected to a control circular plate (21), a plurality of return springs (22) are fixedly connected between the left side of the piston plate (19) and the control box (18), a positioning box (23) is fixedly connected below the front surface and the rear surface of the movable plate (14), and an air pipe (24) is fixedly connected to the lower surface of the control box (18) and the upper surfaces of the two positioning boxes (23).
5. A coiling machine for processing stainless steel wires according to claim 4, characterized in that: A through-type extending hole (25) begins to be formed on the inner lower surface of the two positioning boxes (23), a piston plate 2 (26) is slidably connected to the inner portion of the two positioning boxes (23), a fixing rod (27) is fixedly connected to the lower surface of the two piston plates (26), and fixing holes (28) begin to be formed on the front and rear of the upper surface of the winding base (1).
6. A winding machine for processing stainless steel wires according to claim 1, characterized in that: A cutting groove (29) is provided on the left side of the inner portion of the wire opening (710), a storage groove (30) is provided on the right side of the inner portion of the wire opening (710) and to the right of the cutting groove (29), a cutting blade (31) is provided inside the storage groove (30), an electric telescopic rod (32) is fixedly connected to the right side of the transverse sliding plate (706), and the right end of the output shaft of the electric telescopic rod (32) is fixedly connected to the left side of the cutting blade (31).
7. A coiling machine for processing stainless steel wires according to claim 1, characterized in that: A control button (33) is fixedly connected to the upper surface of the transverse sliding plate (706).
8. A coiling machine for processing stainless steel wires according to claim 1, characterized in that: The lower surfaces of the plurality of support legs (2) are all fixedly connected with anti-slip pads (34).