Intelligent double-winding-drum winding machine

Abstract

The utility model discloses an intelligent double-winding-drum winding machine which comprises an intelligent control system, a double-winding-drum executing mechanism and a tail rope unwinding executing mechanism. The intelligent control system is electrically connected with the double-winding-drum executing mechanism. The double-winding-drum executing mechanism is composed of a variable frequency motor, a speed reducer and double winding drums. The tail rope unwinding executing mechanism is composed of a rope winding motor, a rope winding speed reducer, a wire coil and a wire arranging lead screw. The wire coil is arranged on a rotating shaft, two ends of the rotating shaft are rotatably arranged on side fixing discs, one side of each side fixing disc is provided with a main connecting beam, the other side is connected with a wire coil adjusting mechanism, and the tail end of the main connecting beam is hinged to the base; two ends of the wire arranging screw rod are rotatably arranged on the auxiliary connecting beam, and the other end of the auxiliary connecting beam is rotatably connected with the side fixing disc through a pin shaft; a supporting beam is arranged on the auxiliary connecting beam between the wire arranging lead screw and the wire coil, and a tensioning adjusting mechanism is arranged between the middle of the supporting beam and the base. The rope winding device is compact in structure, the rope can be wound in order, fine adjustment and tensioning can be achieved, and practicability is higher.

Description

Technical Field

[0001] The utility model relates to the field of cable laying, and particularly relates to an intelligent double-drum rewinder. Background Art

[0002] The double-drum rewinder plays an important role in the cable production industry. It is mainly used to wind the produced cables orderly on the drums for subsequent storage, transportation and use.

[0003] In the design of traditional double-drum winders, the height of the wire reel is usually fixed and cannot be adjusted according to actual needs, which limits its flexibility and adaptability in use. And for the adjustment of the cable tension, a pin shaft is used in cooperation with annular fixing holes, that is, when adjusting, only the angles of one or more fixing holes can be rotated, and fine adjustment cannot be achieved, which is a bit cumbersome in actual operation. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an intelligent double-drum rewinder with high automation and the function of fine-tuning tension.

[0005] The purpose of the utility model is realized as follows: an intelligent double-drum rewinder, comprising an intelligent control system, a double-drum actuator, and a tail rope unwinding actuator;

[0006] The intelligent control system, the intelligent control system is electrically connected with the double-drum actuator;

[0007] The double-drum actuator, the double-drum actuator consists of a frequency conversion motor, a speed reducer and a double drum, and the frequency conversion motor is connected with the speed reducer through a coupling;

[0008] The tail rope unwinding actuator, the tail rope unwinding actuator consists of a rope winding motor, a rope winding speed reducer, a wire reel, and a wire arranging lead screw; the wire reel is arranged on a rotating shaft, and both ends of the rotating shaft are rotatably arranged on side fixing plates. One side of the side fixing plate is provided with a main connecting beam, and the end of the main connecting beam is hinged to a base. The other side of the side fixing plate is connected with a wire reel adjusting mechanism; both ends of the wire arranging lead screw are rotatably arranged on a secondary connecting beam, and the other end of the secondary connecting beam is rotatably connected to the side fixing plate through a pin shaft; a support beam is arranged on the secondary connecting beam between the wire arranging lead screw and the wire reel, and a tension adjusting mechanism is arranged between the middle of the support beam and the base.

[0009] The output end of the rope winding motor is connected with the input end of the rope winding speed reducer through a belt, the output end of the rope winding speed reducer is connected with the input end of the wire reel through a belt, and the tail rope led out from the double drum passes through the wire arranging lead screw and is connected with the wire reel in cooperation.

[0010] Preferably, both ends of the tension adjusting mechanism and the wire reel adjusting mechanism are hinged. The tension adjusting mechanism and the wire reel adjusting mechanism are both composed of a hinge seat, a rotating column, and a sleeve. One end of the rotating column is rotatably connected to the hinge seat through a bearing, and the other end is threadedly connected to the inner cavity of the sleeve.

[0011] Preferably, a wire arranging wheel is provided on the wire arranging lead screw. A through hole is provided on the main body of the wire arranging wheel, and a guiding rod is provided in the through hole. Both ends of the guiding rod are fixedly connected to the auxiliary connecting beam.

[0012] Preferably, a linkage wheel is provided on one side of the output wheel of the wire reel. The linkage wheel is connected to the input wheel of the wire arranging lead screw through a belt.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. An intelligent control system is provided, which can realize forward rotation and reverse rotation, facilitating control and operation;

[0015] 2. A wire reel adjusting mechanism is provided to adjust the overall height of the wire reel according to actual needs; a tension adjusting mechanism is provided to adjust the tension of the cable in real time by rotating the internal rotating column. Compared with the traditional cooperation mode of a pin shaft and a fixed hole, the adjustment is more convenient and the adjustment gap is controllable;

[0016] 3. A set of wire arranging wheels on the wire arranging lead screw are provided for cooperation. They share a rotating shaft with the wire reel and are both powered by the rope winding motor. There is no need for an additional power source to drive the wire arranging lead screw. The overall structure is compact, and at the same time, the phenomenon of messy cable winding can be effectively avoided, improving the winding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a structural schematic diagram of the present utility model.

[0018] Figure 2 is a front structural schematic diagram of the tail rope unwinding actuator of the present utility model.

[0019] Figure 3 is a structural schematic diagram of tension adjustment in the prior art.

[0020] Among them, 1 is an intelligent control system, 2 is a double-drum actuator, 201 is a frequency conversion motor, 202 is a speed reducer, 203 is a double drum, 3 is a tail rope unwinding actuator, 301 is a rope winding motor, 302 is a rope winding speed reducer, 303 is a wire reel, 304 is a wire arranging lead screw, 4 is a rotating shaft, 5 is a side fixed disk, 6 is a main connecting beam, 7 is a base, 8 is a wire reel adjusting mechanism, 9 is an auxiliary connecting beam, 10 is a support beam, 11 is a tension adjusting mechanism, 12 is a hinge seat, 13 is a rotating column, 14 is a sleeve, 15 is a bearing, 16 is a wire arranging wheel, 17 is a guiding rod, 18 is a linkage wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification.

[0022] It should be noted that in the description of the present utility model, it needs to be explained that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, terms such as "first", "second", "third", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance. Terms such as "horizontal", "vertical", "hanging" do not mean that the components are required to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0023] In the description of the present utility model, it also needs to be explained that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium. It can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0024] As Figure 1-2 shown, an intelligent double-drum winding machine includes an intelligent control system 1, a double-drum actuator 2, and a tail rope unwinding actuator 3;

[0025] The intelligent control system 1 is electrically connected to the double-drum actuator 2;

[0026] The double-drum actuator 2 is composed of a frequency conversion motor 201, a speed reducer 202, and a double drum 203. The frequency conversion motor 201 is connected to the speed reducer 202 through a coupling;

[0027] The tail rope unwinding actuator 3 is composed of a rope winding motor 301, a rope winding speed reducer 302, a wire reel 303, and a wire arranging lead screw 304. The wire reel 303 is arranged on the rotating shaft 4. The two ends of the rotating shaft 4 are rotatably arranged on the side fixed disks 5. One side of the side fixed disk 5 is provided with a main connecting beam 6. The end of the main connecting beam 6 is hinged to the base 7. The other side of the side fixed disk 5 is connected with a wire reel adjusting mechanism 8. The two ends of the wire arranging lead screw 304 are rotatably arranged on the auxiliary connecting beam 9. The other end of the auxiliary connecting beam 9 is rotatably connected to the side fixed disk 5 through a pin shaft. A support beam 10 is arranged on the auxiliary connecting beam between the wire arranging lead screw 304 and the wire reel 303. A tension adjusting mechanism 11 is arranged between the middle of the support beam 10 and the base 7.

[0028] As Figure 1-2 shown, the output end of the rope winding motor 301 is connected to the input end of the rope winding speed reducer 302 through a belt. The output end of the rope winding speed reducer 302 is connected to the input end of the wire reel 303 through a belt. The tail rope led out by the double drum 203 passes through the wire arranging lead screw 304 and is connected to the wire reel 303 in a matching manner.

[0029] As Figure 1-2 shown, both ends of the tension adjusting mechanism 11 and the wire reel adjusting mechanism 8 are in a hinged connection manner. The tension adjusting mechanism 11 and the wire reel adjusting mechanism 8 are both composed of a hinge seat 12, a rotating column 13, and a sleeve 14. One end of the rotating column 13 is rotatably connected to the hinge seat 12 through a bearing 15, and the other end is threadedly connected to the inner cavity of the sleeve 14. The wire reel adjusting mechanism is provided to adjust the overall height of the wire reel according to actual needs. The tension adjusting mechanism is provided to adjust the tension of the rope in real time, which is more convenient and the adjustment gap is controllable.

[0030] As Figure 1-2 shown, a wire arranging wheel 16 is arranged on the wire arranging lead screw 304. A through hole is arranged on the main body of the wire arranging wheel 16. A guide rod 17 is arranged in the through hole. The two ends of the guide rod 17 are fixedly connected to the auxiliary connecting beam 9. A chute is arranged on the wire arranging lead screw to cooperate with the wire arranging wheel. When the wire arranging lead screw rotates, the wire arranging wheel can realize reciprocating motion, that is, the phenomenon of wire arranging winding is avoided.

[0031] As Figure 1-2 shown, a linkage wheel 18 is arranged on one side of the output wheel of the wire reel 303. The linkage wheel 18 is connected to the input wheel of the wire arranging lead screw 304 through a belt. It shares a rotating shaft with the wire reel and uses the rope winding motor as the power. There is no need for additional power to drive the wire arranging lead screw, and the overall structure is compact.

[0032] The working principle of the present utility model is described as follows: During use, functions such as forward and reverse rotation and emergency stop of the reel can be achieved through the intelligent control system. At the same time, the height of the wire reel can be adjusted through the wire reel adjustment mechanism according to the actual situation. After running for a period of time, if the phenomenon of the wire rope becoming loose occurs, the height of the wire arranging lead screw can be adjusted through the tension adjustment mechanism. Due to the adjustment method of screw rotation, the height adjustment of the wire arranging lead screw can achieve small-scale adjustment, without the need for the traditional matching method of the pin shaft and the fixed hole (fixed rotation angle), and the adjustment is more convenient and the adjustment gap is controllable.

[0033] The above-described embodiments are only descriptions of the preferred embodiments of the present utility model, and do not limit the concept and scope of the present utility model. Without departing from the design concept of the present utility model, various modifications and improvements made by those of ordinary skill in the art to the technical solutions of the present utility model should all fall within the protection scope of the present utility model. The technical content claimed by the present utility model has been fully recorded in the claims.

Claims

1. An intelligent double-drum rewinder, characterized in that, It includes an intelligent control system, a double-drum actuator, and a tail rope unwinding actuator; The intelligent control system, and the intelligent control system is electrically connected to the double-drum actuator; The double-drum actuator, which is composed of a variable-frequency motor, a reducer, and a double drum. The variable-frequency motor is connected to the reducer through a coupling; The tail rope unwinding actuator, which is composed of a rope winding motor, a rope winding reducer, a wire reel, and a wire arranging lead screw; the wire reel is arranged on a rotating shaft, and both ends of the rotating shaft are rotatably arranged on side fixed disks. One side of the side fixed disk is provided with a main connecting beam, and the end of the main connecting beam is hinged to a base. The other side of the side fixed disk is connected with a wire reel adjusting mechanism; both ends of the wire arranging lead screw are rotatably arranged on a secondary connecting beam, and the other end of the secondary connecting beam is rotatably connected to the side fixed disk through a pin shaft; a support beam is arranged on the secondary connecting beam between the wire arranging lead screw and the wire reel, and a tension adjusting mechanism is arranged between the middle of the support beam and the base.

2. The intelligent double-drum rewinder according to claim 1, wherein, The output wheel of the rope winding motor is connected to the input wheel of the rope winding reducer through a belt, the input wheel of the rope winding reducer is connected to the output wheel of the wire reel through a belt, and the tail rope led out by the double drum passes through the wire arranging lead screw and is connected to the wire reel in cooperation.

3. An intelligent double-drum rewinder according to claim 1, characterized in that, Both ends of the tension adjusting mechanism and the wire reel adjusting mechanism are in a hinged connection manner. The tension adjusting mechanism and the wire reel adjusting mechanism are both composed of a hinge seat, a rotating column, and a sleeve. One end of the rotating column is rotatably connected to the hinge seat through a bearing, and the other end is threadedly connected to the inner cavity of the sleeve.

4. An intelligent double-drum rewinder according to claim 1, characterized in that, A wire arranging wheel is arranged on the wire arranging lead screw. A through hole is arranged on the main body of the wire arranging wheel, and a guide rod is arranged in the through hole. Both ends of the guide rod are fixedly connected to the secondary connecting beam.

5. The intelligent double-drum rewinder according to claim 2, wherein, A linkage wheel is arranged on one side of the output wheel of the wire reel, and the linkage wheel is connected to the input wheel of the wire arranging lead screw through a belt.

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