Semi-automatic rotating disc type filling machine
By designing a semi-automatic rotary filling machine, combined with the conveyor rotary and annular limiting device, the problem of inflexible operation of existing equipment is solved, and efficient and accurate operation of tank filling and cap is achieved.
Patent Information
- Application Number
- CN202421643813.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing beverage filling equipment is not flexible enough to efficiently complete the filling, capping and other processes of the tank body.
A semi-automatic rotary filling machine is designed, including a frame, filling device, cover device, cover device and feeding device. Through the combination of the conveying rotary device and annular positioning device, the orderly movement and flexible control of the tank body in the filling, cover and cover process are realized.
The flexibility and efficiency of tank filling and cap operation are achieved, ensuring the accuracy and production efficiency of the filling process.
Smart Images
Figure CN223175846U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of food canning, in particular to a semi-automatic rotary plate filling machine. Background Art
[0002] Beverages are something that people often come into contact with in their daily lives. With the development of society, people's demand for beverages is also increasing. Beverage filling devices are one of the commonly used equipment in the industrial production process of beverages, which are used to put the configured beverages into beverage bottles. In the existing technology, packaging is carried out through automated production of small-batch filling systems, and the relevant processes such as marking, internal dust removal, liquid packaging and cap assembly are finally completed for the liquid filling inside the tank body. After the filling is completed, the tank opening is capped and assembled to complete the packaging. The filling line equipment in the existing technology caps the tank body, moves each tank body to the capping station, and then uses the capping device to perform the sealing operation on the lid placed at the opening of each tank body to complete the assembly of the lid. The filling equipment in the existing technology has the technical problem of insufficient flexibility in equipment operation. Utility Model Content
[0003] The purpose of the utility model is to provide a semi-automatic rotary filling machine, aiming to solve the technical problem of inflexible operation of equipment in the prior art.
[0004] To achieve the above-mentioned purpose, an embodiment of the present invention provides a semi-automatic turntable filling machine, comprising a frame and a filling device, an upper cover device, a capping device and a feeding device arranged on the frame, the feeding device comprising a conveying turntable device and an annular limiting device, the annular limiting device being arranged around the conveying turntable device, the annular limiting device being provided with a material changing notch, the filling device, the upper cover device and the capping device being arranged in sequence adjacent to the edge of the annular limiting device, and the conveying turntable device being provided with a plurality of limiting holes, each of the limiting holes being arranged at intervals along the edge of the conveying turntable device.
[0005] Preferably, the conveying turntable device includes a rotating device, a first turntable and a second turntable, the rotating device is fixedly mounted on the frame, and the rotating end of the rotating device is located on the top plane of the frame, the first turntable is fixedly mounted on the rotating end of the rotating device, the second turntable is fixedly mounted on the first turntable, and the second turntable and the first turntable are arranged correspondingly up and down, and the edge positions of the first turntable and the second turntable are respectively provided with a plurality of limiting holes, and the limiting holes on the first turntable and the second turntable are respectively arranged one by one up and down, and the annular limiting devices are arranged around the first turntable and the second turntable.
[0006] Preferably, the annular limiting device includes a first limiting ring and a second limiting ring. The first limiting ring is fixedly installed on the top of the frame, and the second limiting ring is fixedly installed on the top of the first limiting ring. The first limiting ring and the second limiting ring are respectively arranged around the first turntable and the second turntable.
[0007] Preferably, one end of the first limiting ring is provided with a first sensing device for sensing the placement position of the tank body, and the first sensing device is arranged adjacent to the filling device.
[0008] Preferably, the upper cover device includes a mounting frame, a control device, a limiting bracket, a guiding seat and a limiting frame. The control device and the guiding seat are both arranged on the mounting frame. The guiding seat is provided with a cover outlet guiding hole. The limiting frame is fixedly installed on the guiding seat around the cover outlet guiding hole. One end of the limiting bracket is rotatably connected to the eccentric shaft of the control device, and two limiting rods are arranged on the limiting bracket. The limiting ends of the two limiting rods are rotatably installed on the guiding seat, and the limiting ends of the two limiting rods penetrate through the side wall of the guiding seat and extend into the cover outlet guiding hole.
[0009] Preferably, a cleaning device is arranged on the frame. The cleaning device is arranged adjacent to the filling device and the feeding device, and the cleaning device communicates with the top plane of the frame.
[0010] Preferably, a drainage and collection device is arranged inside the frame, and the drainage and collection device communicates with the cleaning device.
[0011] Preferably, the cleaning device includes a liquid collecting bucket, a support member, a spray head and a placement tray. The support member is fixedly installed inside the frame, and the liquid collecting bucket is fixedly installed on the support member. The liquid collecting bucket communicates with the drainage and collection device. The placement tray and the spray head are both arranged inside the liquid collecting bucket, and the placement tray and the spray head are both located below the water outlet on the frame.
[0012] Preferably, the drainage and collection device is arranged obliquely, and the lowermost end of the drainage and collection device is connected to an external pipeline.
[0013] Preferably, a hydrogen-rich water preparation device is arranged inside the frame, and the hydrogen-rich water preparation device communicates with the filling device.
[0014] One or more of the above technical solutions in the semi-automatic turntable type filling machine provided by the embodiments of the present invention have at least one of the following technical effects:
[0015] The semi-automatic rotary filling machine in the present utility model is assembled by a frame, a filling device, a lid placing device, a capping device and a feeding device. Among them, the filling device is used to fill hydrogen-rich water into the tank body, the lid placing device is used to place the tank lid at the top opening of the tank body, the capping device is used to encapsulate and fix the placed tank lid, and the feeding device is used to drive the tank body to move orderly between various processes. Through the feeding device, the filling of hydrogen-rich water and the encapsulation of the tank body are completed. During assembly, the conveying turntable device, the annular limiting device, the filling device, the lid placing device and the capping device are all fixedly installed on the frame. The annular limiting device is arranged around the conveying turntable device, and the filling device, the lid placing device and the capping device are arranged at intervals on the side of the annular limiting device in sequence. The conveying turntable device pushes the tank body to move orderly along the restricted track of the annular limiting device, passing through the filling device, the lid placing device and the capping device in sequence, and finally outputting the finished product. Through the above structural settings, the semi-automatic rotary filling machine in the present application can flexibly control the relevant operations of filling and encapsulation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0017] Figure 1 It is an effect diagram of the semi-automatic rotary filling machine provided by the embodiment of the present utility model.
[0018] Figure 2 It is the effect of opening the lid of the frame of the semi-automatic rotary filling machine provided by the embodiment of the present utility model Figure 1 。
[0019] Figure 3 For Figure 2 the partial enlarged view of A in
[0020] Figure 4 It is the effect of opening the lid of the frame of the semi-automatic rotary filling machine provided by the embodiment of the present utility model Figure 2 。
[0021] Figure 5 It is the effect diagram of the station structure layout of the semi-automatic rotary filling machine provided by the embodiment of the present utility model.
[0022] Figure 6 It is the effect diagram of the lid placing device of the semi-automatic rotary filling machine provided by the embodiment of the present utility model.
[0023] Figure 7This is the effect diagram of the feeding device of the semi-automatic rotary filling machine provided by the embodiment of the present utility model.
[0024] Figure 8 This is the effect diagram of the cleaning device of the semi-automatic rotary filling machine provided by the embodiment of the present utility model.
[0025] Among them, each reference numeral in the figure:
[0026] 10 - Frame 11 - Water outlet 12 - Drainage collection device
[0027] 13 - Hydrogen-rich water preparation device 20 - Filling device 30 - Upper cover device
[0028] 31 - Mounting frame 32 - Control device 33 - Limit bracket
[0029] 34 - Guide seat 35 - Limit frame 40 - Capping device
[0030] 50 - Feeding device 51 - Conveyor turntable device 52 - Annular limit device
[0031] 60 - Cleaning device 61 - Liquid collecting bucket 62 - Support
[0032] 63 - Nozzle 64 - Placing tray 511 - Rotating device
[0033] 512 - First turntable 513 - Second turntable 521 - First limit ring
[0034] 522 - Second limit ring. Detailed implementation manners
[0035] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the appended Figures 1-8 drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the embodiments of the present utility model, and should not be construed as limiting the present utility model.
[0036] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
[0037] In addition, the terms "first" and "second" are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present utility model, the meaning of "a plurality" is two or more, unless otherwise specifically defined.
[0038] In the embodiments of the present utility model, unless otherwise clearly specified and defined, terms such as "installed", "connected", "joined", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0039] In one embodiment of the present utility model, as Figures 1-2 and Figures 4-7 shown, a semi-automatic rotary filling machine is provided, which includes a frame 10 and a filling device 20, a capping device 30, a sealing device 40, and a feeding device 50 arranged on the frame 10. The feeding device 50 includes a conveying turntable device 51 and an annular limiting device 52. The conveying turntable device 51 is used to push the cans to move. The annular limiting device 52 is arranged around the conveying turntable device 51. A material-changing notch is provided on the annular limiting device 52. The annular limiting device 52 guides the air ducts of the moving cans, so that the moving track of the cans overlaps the input end and the output end, and the input port and the output port are located at the opening of the same annular limiting device 52. The filling device 20, the capping device 30, and the sealing device 40 are sequentially arranged adjacent to and spaced from the edge of the annular limiting device 52 at intervals. A number of limiting holes are provided on the conveying turntable device 51, and the limiting holes are arranged at intervals along the edge of the conveying turntable device 51. A barreling area is provided in the frame 10 for the barreling operation of hydrogen-rich water.
[0040] The semi-automatic turntable filling machine in the present invention is assembled by a frame 10, a filling device 20, a cover device 30, a capping device 40 and a feeding device 50, wherein the filling device 20 is used to fill hydrogen-rich water into the tank body, the cover device 30 is used to place the tank cover at the top opening of the tank body, the capping device 40 is used to seal and fix the placed tank cover, and the feeding device 50 is used to drive the tank body to move in an orderly manner between each process. The hydrogen-rich water filling and tank body sealing are completed by the feeding device 50. When assembling, the conveying turntable device 51, the annular limit device 52, and the filling device are assembled. 20. The upper cover device 30 and the capping device 40 are all fixedly installed on the frame 10. The annular limit device 52 is arranged around the conveying turntable device 51. The filling device 20, the upper cover device 30 and the capping device 40 are arranged in sequence on the side of the annular limit device 52. The conveying turntable device 51 pushes the can body to move in an orderly manner along the restricted trajectory of the annular limit device 52, passing through the filling device 20, the upper cover device 30 and the capping device 40 in sequence, and finally outputs the finished product. Through the above-mentioned structural arrangement, the semi-automatic turntable filling machine in this application can flexibly control the relevant operations of filling and packaging.
[0041] In another embodiment of the present invention, Figures 1-2 and Figures 4-5 and Figure 7 As shown, the conveying turntable device 51 includes a rotating device 511, a first turntable 512 and a second turntable 513. The first turntable 512 and the second turntable 513 have the same shape and size. The rotating device 511 is fixedly mounted on the frame 10, and the rotating end of the rotating device 511 is located on the top plane of the frame 10. The first turntable 512 is fixedly mounted on the rotating end of the rotating device 511. The rotating device 511 drives the first turntable 512 to rotate. The second turntable 513 is fixedly mounted on the first turntable 512, and the second turntable 513 and the first turntable 512 are correspondingly arranged up and down to achieve synchronous rotation of the first turntable 512 and the second turntable 513. The edge positions of the first turntable 512 and the second turntable 513 are spaced apart with a plurality of limiting holes. The limiting holes on the first turntable 512 and the second turntable 513 are respectively correspondingly arranged up and down, and the annular limiting devices 52 are arranged around the first turntable 512 and the second turntable 513.
[0042] In another embodiment of the present invention, Figures 1-2 and Figures 4-5 and Figure 7As shown, the annular limiting device 52 includes a first limiting ring 521 and a second limiting ring 522. The synchronous limiting at two positions effectively avoids the situation of the tank body being unstable and tilted during movement. The first limiting ring 521 is fixedly installed at the top of the frame 10, and the second limiting ring 522 is fixedly installed on top of the first limiting ring 521. The first limiting ring 521 and the second limiting ring 522 are respectively arranged around the first turntable 512 and the second turntable 513. The first limiting ring 521 and the second limiting ring 522 interact with the first turntable 512 and the second turntable 513 respectively to realize the limiting of two non-overlapping positions of the tank body, ensuring the stability of the tank body during rotational movement.
[0043] In another embodiment of the present invention, as Figures 1-2 and Figures 4-5 and Figure 7 shown, one end of the first limiting ring 521 is provided with a first sensing device for sensing the placement position of the tank body. The first sensing device is arranged adjacent to the filling device 20.
[0044] A second sensing device is arranged on the frame 10. The second sensing device is arranged adjacent to the filling device 20 and faces the feeding device 50, for sensing whether the tank body moves below the filling port of the filling device 20 to ensure the accuracy of the filling position.
[0045] A third sensing device and a fourth sensing device are arranged on the upper cover device 30. The third sensing device faces the lid storage area of the upper cover device 30, for sensing the output change of the lids during the upper cover process. The fourth sensing device faces the feeding device 50, for sensing the situation of the tank body moving to the position of the upper cover device 30 to ensure the accuracy of the upper cover.
[0046] A fifth sensing device is also arranged on the second limiting ring 522. The fifth sensing device is arranged adjacent to the capping device 40, for sensing the capping situation and position of the tank body entering the working station of the capping device 40.
[0047] In another embodiment of the present invention, as Figures 1-2 and Figures 4-6As shown, the upper cover device 30 includes a mounting frame 31, a control device 32, a limiting bracket 33, a guide seat 34 and a limiting bracket 35. The mounting frame 31 supports the upper cover end of the upper cover device 30 to be located above the moving path of the tank body. The limiting bracket 33 is used to control the falling frequency of the tank cover to adapt to the production efficiency of the filling machine. The control device 32 is used to control the limiting bracket 33, thereby adjusting the output rhythm of the tank cover. The control device 32 and the guide seat 34 are both arranged on the mounting frame 31. The guide seat 34 is provided with a cover guide hole, and the tank cover moves along the guide hole. The cover guide hole falls to the opening of the tank body, and the limit bracket 35 is fixedly installed on the guide seat 34 around the cover guide hole. One end of the limit bracket 33 is rotatably connected to the eccentric shaft of the control device 32, and two limit rods are provided on the limit bracket 33. The limit ends of the two limit rods are rotatably installed on the guide seat 34, and the limit ends of the two limit rods penetrate the side wall of the guide seat 34 and extend to the cover guide hole. The control device 32 pulls the two limit rods to rotate, changes the limiting condition of the limit rod end on the tank cover, to control the falling of the tank cover and complete the cover.
[0048] In another embodiment of the present invention, Figures 1-2 and Figures 4-5 and Figure 8 As shown, a cleaning device 60 is provided on the frame 10, and the cleaning device 60 is used to clean the can body before filling. The cleaning device 60 is arranged adjacent to the filling device 20 and the feeding device 50. On the one hand, the cleaning action is located before filling. On the other hand, it is located at the position of the first process, which is convenient for operation. The cleaning device 60 is connected to the top plane of the frame 10, and the connection between the cleaning device 60 and the top plane of the frame 10 also serves as an output space for the liquid on the top of the frame 10.
[0049] like Figure 2 As shown, a water receiving space for hydrogen-rich water in barrels is provided in the frame 10 for receiving hydrogen-rich water in barrels.
[0050] In another embodiment of the present invention, Figure 2 and Figure 5 As shown, a drainage and collection device 12 is provided in the frame 10 , and the drainage and collection device 12 is connected to the cleaning device 60 . The drainage and collection device 12 guides the liquid after cleaning and the liquid leaked during the filling process to be output.
[0051] In another embodiment of the present invention, Figures 1-2 and Figures 4-5 and Figure 8As shown in the figure, the cleaning device 60 includes a liquid collecting bucket 61, a support member 62, a spray head 63, and a placement tray 64. The liquid collecting bucket 61 is used to collect the liquid flowing out of the cleaning tank on the one hand, and on the other hand, it is connected to collect the liquid leaking from the top of the filling rack 10. The support member 62 is fixedly installed inside the rack 10, and the liquid collecting bucket 61 is fixedly installed on the support member 62, and the liquid collecting bucket 61 communicates with the drainage and collection device 12. The placement tray 64 and the spray head 63 are both arranged inside the liquid collecting bucket 61, and both the placement tray 64 and the spray head 63 are located below the water outlet 11 on the rack 10. The tank body can be inserted through the water outlet 11 and placed on the placement tray 64 for the spray head 63 to clean.
[0052] In another embodiment of the present invention, as Figure 5 shown, the drainage and collection device 12 is inclined, and the bottom end of the drainage and collection device 12 is connected to an external pipeline. The inclined direction guides the flow of the liquid and outputs it through the connected external pipeline.
[0053] In another embodiment of the present invention, as Figure 4 shown, a hydrogen-rich water preparation device 13 is arranged inside the rack 10. The hydrogen-rich water preparation device 13 communicates with the filling device 20, so that the filling machine can output hydrogen-rich water without external connection, improving the entire filling production line and enhancing the comprehensive functionality of the equipment.
[0054] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. A semi-automatic rotary filling machine, characterized in that: It includes a frame and a filling device, an upper cover device, a capping device and a feeding device arranged on the frame. The feeding device includes a conveying turntable device and an annular limiting device. The annular limiting device is arranged around the conveying turntable device. A material-changing notch is arranged on the annular limiting device. The filling device, the upper cover device and the capping device are sequentially arranged adjacent to and spaced from the edge of the annular limiting device. A number of limiting holes are arranged on the conveying turntable device, and the limiting holes are spaced along the edge of the conveying turntable device.
2. The semi-automatic rotary filling machine according to claim 1, wherein: The conveying turntable device includes a rotating device, a first turntable and a second turntable. The rotating device is fixedly installed on the frame, and the rotating end of the rotating device is located on the top plane of the frame. The first turntable is fixedly installed on the rotating end of the rotating device. The second turntable is fixedly installed on the first turntable, and the second turntable and the first turntable are arranged corresponding to each other up and down. A number of limiting holes are spaced at the edge positions of the first turntable and the second turntable. The limiting holes on the first turntable and the second turntable are respectively arranged corresponding to each other up and down one by one. The annular limiting device is arranged around both the first turntable and the second turntable.
3. The semi-automatic rotary filling machine according to claim 2, characterized in that: The annular limiting device includes a first limiting ring and a second limiting ring. The first limiting ring is fixedly installed on the top of the frame, and the second limiting ring is fixedly installed on the top of the first limiting ring. The first limiting ring and the second limiting ring are respectively arranged around the first turntable and the second turntable.
4. The semi-automatic rotary filling machine according to claim 3, characterized in that: One end of the first limiting ring is provided with a first sensing device for sensing the placement position of the can body, and the first sensing device is arranged adjacent to the filling device.
5. The semi-automatic rotary filling machine according to claim 1, characterized in that: The upper cover device includes a mounting frame, a control device, a limiting bracket, a guiding seat and a limiting frame. The control device and the guiding seat are both arranged on the mounting frame. An upper cover guiding hole is arranged on the guiding seat. The limiting frame is fixedly installed around the upper cover guiding hole on the guiding seat. One end of the limiting bracket is rotatably connected to the eccentric shaft of the control device, and two limiting rods are arranged on the limiting bracket. The limiting ends of the two limiting rods are rotatably installed on the guiding seat, and the limiting ends of the two limiting rods penetrate through the side wall of the guiding seat and extend into the upper cover guiding hole.
6. The semi-automatic rotary filling machine according to claim 1, wherein: A cleaning device is arranged on the frame. The cleaning device is arranged adjacent to the filling device and the feeding device, and the cleaning device is communicated with the top plane of the frame.
7. The semi-automatic rotary filling machine according to claim 6, characterized in that: A drainage and collection device is arranged inside the frame, and the drainage and collection device is communicated with the cleaning device.
8. The semi-automatic rotary filling machine according to claim 7, characterized in that: The cleaning device includes a liquid collecting bucket, a support member, a spray head and a placement tray. The support member is fixedly installed inside the frame, the liquid collecting bucket is fixedly installed on the support member, and the liquid collecting bucket is communicated with the drainage and collection device. The placement tray and the spray head are both arranged inside the liquid collecting bucket, and the placement tray and the spray head are both located below the water outlet on the frame.
9. The semi-automatic rotary filling machine according to claim 8, wherein: The drainage and collection device is arranged obliquely, and the lowest end of the drainage and collection device is connected to an external pipeline.
10. The semi-automatic rotary filling machine according to claim 1, characterized in that: A hydrogen-rich water preparation device is provided inside the frame, and the hydrogen-rich water preparation device is connected to the filling device.