Novel spinning silk yarn splitting mechanism
By introducing tensioning and alarm mechanisms into the wire stranding device, the problems of wire fracture, static electricity and dust adsorption are solved, and the stability and safety of the wire stranding process are achieved.
Patent Information
- Application Number
- CN202422437491.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing wire strand splitting devices are prone to fracture of the wire during the strand splitting project, which is difficult to detect in time during breaking, resulting in winding problems. At the same time, the wire is prone to static electricity and dust adsorption due to drying.
A new type of textile wire stranding mechanism is designed, including a tensioning mechanism, an alarm mechanism and a spray device. The tensioning mechanism causes the wire to fall into the groove when it breaks, the alarm mechanism issues an alarm, and the spray device increases air humidity to reduce static electricity and dust.
Effectively prevent losses caused by wire breakage, reduce static electricity and dust adsorption, and ensure the stability and safety of the wire splitting process.
Smart Images

Figure CN223176277U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile silk splitting, in particular to a novel textile silk splitting mechanism. Background Art
[0002] A silk splitting device is a mechanical equipment specifically used for splitting silk. This device can efficiently separate multiple strands of silk into single strands, facilitating subsequent processing or use. Specifically, the working principle of the silk splitting device may involve the coordinated action of multiple components, such as a feeding mechanism, a splitting mechanism, a winding mechanism, etc. The feeding mechanism is responsible for feeding multiple strands of silk into the device, the splitting mechanism separates the silk through a specific mechanical structure or method, and finally the winding mechanism collects the separated single strands of silk.
[0003] When the applicant made this application, after retrieval, it was found that the Chinese patent disclosed "a polyamide silk splitting and traction device", with the application number "CN202322658144.3". This patent mainly includes a pressure roller bracket, a traction bottom plate is fixed at the front end of the pressure roller bracket, and a traction bracket is fixed on the top of the traction bottom plate. A cleaning bracket is arranged at the rear end of the traction roller, and a polyamide silk hole is opened on the surface of the cleaning bracket. A cleaning groove is arranged above the polyamide silk hole. A water storage tank is fixed on the top of the pressure roller bracket, and a connecting pipe is connected below the water storage tank. The end of the connecting pipe is fixed with a spray bracket, and several spray heads are arranged at the bottom of the spray bracket. After increasing the water pressure through the booster pump in the water storage tank, water mist is sprayed out through the connecting pipe and the spray heads. The water mist reaches the polyamide silk below, which can not only increase the air humidity, reduce the static electricity generated by the polyamide silk due to dryness, but also play a certain role in dust reduction, preventing dust from adhering to the polyamide silk. However, the above structure has the problem that due to the too thin silk, it is easy to break during the splitting process, and it is difficult for personnel to detect when it breaks, resulting in problems during winding. Therefore, we propose a novel textile silk splitting mechanism to solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a novel textile silk splitting mechanism. Through the tensioning mechanism, the silk can be tensioned, and when the silk breaks, it presses down so that the silk falls into the slot below from the silk hole, preventing interference with the sensor induction. Through the alarm mechanism, when the silk breaks, an alarm is issued through the alarm lamp to remind others to handle it, avoiding losses. Through the water storage tank, water pipe, and spraying device, the air humidity can be increased, the static electricity generated by the silk due to dryness can be reduced, and at the same time, it plays a certain role in dust reduction, preventing dust from adhering to the silk.
[0005] To achieve the above object, a new type of textile thread splitting mechanism is provided, which includes a mounting base plate. A fixed bracket is fixedly connected to the front side of the upper wall of the mounting base plate. A traction roller is rotatably connected in the middle of the fixed bracket. Separation grooves are arranged at intervals on the outer wall of the traction roller. An alarm mechanism is installed at the rear side of the fixed bracket. A tensioning mechanism is fixedly connected to the front wall on the upper side of the alarm mechanism. A pressure roller bracket is installed at the rear side of the alarm mechanism.
[0006] Preferably, a lower pressure roller is fixedly connected inside the pressure roller bracket. A driving roller is installed below the lower pressure roller. A water storage tank is fixedly connected to the upper side of the pressure roller bracket. A water pipe is fixedly connected to the lower side of the water storage tank. A spraying device is fixedly connected to the lower side of the water pipe.
[0007] Preferably, the alarm mechanism includes a support column, a support plate, a thread hole, a sensor, and a warning light. The support column is fixedly connected to the middle of the upper wall of the mounting base plate.
[0008] Preferably, the support plate is fixedly connected to the upper side of the support column. The thread hole is opened on the front side of the support plate. The sensor is fixedly connected to the square side plate of the thread hole. The warning light is fixedly connected to the upper side of the support plate.
[0009] Preferably, the tensioning mechanism includes a connecting plate, a rotating shaft, a rotating plate, and a tensioning ring. The connecting plate is fixedly connected to the lower edge of the front side of the support plate.
[0010] Preferably, the rotating shaft is rotatably connected to the middle of the connecting plate. The rotating plate is fixedly connected to the outer wall of the rotating shaft. The tensioning ring is fixedly connected to the upper side of the rotating plate.
[0011] Preferably, the pressure roller bracket is fixedly connected to the rear side of the upper wall of the mounting base plate. The driving roller and the spraying device are fixedly connected inside the pressure roller bracket. The separation grooves, the tensioning mechanism, and the thread holes are the same in number and correspond to each other one by one.
[0012] The beneficial effects of the present invention: Through the tensioning mechanism, the thread can be tensioned, and when the thread breaks, it presses down so that the thread falls into the lower groove from the thread hole, preventing interference with the sensor induction. Through the alarm mechanism, an alarm can be issued through the alarm light when the thread breaks, reminding others to handle it and avoiding losses. Through the water storage tank, the water pipe, and the spraying device, the air humidity can be increased, the static electricity generated by the dry thread can be reduced, and at the same time, a certain dust reduction effect can be achieved to prevent dust from adsorbing on the thread.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below in conjunction with the drawings and embodiments;
[0015] Figure 1 is a three-dimensional view of a new type of textile silk thread splitting mechanism of the present utility model;
[0016] Figure 2 is a partial schematic view of one side of the spray device of a new type of textile silk thread splitting mechanism of the present utility model;
[0017] Figure 3 is a schematic structural view of the tensioning mechanism of a new type of textile silk thread splitting mechanism of the present utility model;
[0018] Figure 4 is a schematic structural view of the alarm device of a new type of textile silk thread splitting mechanism of the present utility model;
[0019] Legend description:
[0020] 1. Installation base plate; 2. Fixed bracket; 3. Traction roller; 4. Partition groove; 5. Tensioning mechanism; 501. Connecting plate; 502. Rotating shaft; 503. Rotating plate; 504. Tensioning ring; 6. Alarm mechanism; 601. Support column; 602. Support plate; 603. Silk thread hole; 604. Sensor; 605. Warning light; 7. Pressing roller bracket; 8. Water storage tank; 9. Water pipe; 10. Spray device; 11. Lower pressing roller; 12. Driving roller. Specific implementation manners
[0021] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The function of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be understood as a limitation on the protection scope of the present utility model.
[0022] Embodiment:
[0023] Refer to Figures 1 to 4, in an embodiment of the present utility model, a new type of textile thread splitting mechanism includes a mounting base plate 1. A fixed bracket 2 is fixedly connected to the front side of the upper wall of the mounting base plate 1. A traction roller 3 is rotatably connected in the middle of the fixed bracket 2. Partition grooves 4 are arranged at intervals on the outer wall of the traction roller 3. An alarm mechanism 6 is installed at the rear side of the fixed bracket 2. A tensioning mechanism 5 is fixedly connected to the front upper wall of the alarm mechanism 6. A pressure roller bracket 7 is installed at the rear side of the alarm mechanism 6. An upper pressure roller 11 is fixedly connected inside the pressure roller bracket 7. A driving roller 12 is installed below the upper pressure roller 11. A water storage tank 8 is fixedly connected to the upper side of the pressure roller bracket 7. A water pipe 9 is fixedly connected to the lower side of the water storage tank 8. A spray device 10 is fixedly connected to the lower side of the water pipe 9. The water storage tank 8, the water pipe 9, and the spray device 10 can increase the air humidity, reduce the static electricity generated by the thread due to dryness, and at the same time play a certain role in dust reduction to prevent dust from adhering to the thread. The fixed bracket 2, the traction roller 3, and the partition grooves 4 can traction the thread and play a guiding role. The upper pressure roller 11 and the driving roller 12 can limit the thread.
[0024] The alarm mechanism 6 includes a support column 601, a support plate 602, a thread hole 603, a sensor 604, and a warning light 605. The support column 601 is fixedly connected to the middle of the upper wall of the mounting base plate 1. The support plate 602 is fixedly connected to the upper side of the support column 601. The thread hole 603 is opened on the front side of the support plate 602. The sensor 604 is fixedly connected to the square side plate of the thread hole 603. The warning light 605 is fixedly connected to the upper side of the support plate 602. When the thread breaks in the alarm mechanism 6, the sensor 604 loses the induction of the thread, and an alarm is issued through the alarm light 905 to remind others to handle it to avoid losses.
[0025] The tensioning mechanism 5 includes a connecting plate 501, a rotating shaft 502, a rotating plate 503, and a tensioning ring 504. The connecting plate 501 is fixedly connected to the lower edge of the front side of the support plate 602. The rotating shaft 502 is rotatably connected to the middle of the connecting plate 501. The rotating plate 503 is fixedly connected to the outer wall of the rotating shaft 502. The tensioning ring 504 is fixedly connected to the upper side of the rotating plate 503. The roller tensioning mechanism 5 can make the thread taut, and when the thread breaks, the tensioning ring 504 presses down so that the thread falls into the slot below from the thread hole 603, causing the sensor 604 to lose the induction of the thread.
[0026] The pressure roller bracket 7 is fixedly connected to the rear side of the upper wall of the mounting base plate 1. The driving roller 12 and the spray device 10 are fixedly connected inside the pressure roller bracket 7. The partition grooves 4, the tensioning mechanism 5, and the thread holes 603 are the same in number and correspond to each other one by one. The above devices can well split the thread into multiple strands to meet the requirements.
[0027] Working principle: During operation, the silk thread passes between the lower pressing roller 11 and the driving roller 12, then passes under the spraying device 10, and passes through the silk thread holes 603, the tensioning ring 504, and the partition groove 4 in sequence until it is recycled. At this time, the water storage tank 8 transports the pure water inside to the spraying device 10 through the water pipe 9. The spraying device 10 atomizes and sprays the purified water onto the silk thread to increase the air humidity, reduce the static electricity generated by the drying of the silk thread, and at the same time play a certain role in dust reduction to prevent dust from adsorbing on the silk thread. The tensioning ring 504 presses down under the action of gravity to make the silk thread taut. The sensor 604 in the alarm mechanism 6 always senses whether the silk thread exists. When the silk thread breaks, under the action of gravity, the tensioning ring 504 presses the silk thread into the groove below the silk thread hole 603 or disengages from the silk thread hole 603, so that the sensor 604 cannot sense the silk thread. After that, the sensor 604 transmits the information to the warning light 605, and the warning light 605 lights up to remind the employees.
[0028] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the said technical field, various changes can be made without departing from the purpose of the present utility model.
Claims
1. A new type of textile thread splitting mechanism, including a mounting base plate (1), characterized in that, A fixed bracket (2) is fixedly connected to the front side of the upper wall of the mounting base plate (1). A traction roller (3) is rotatably connected in the middle of the fixed bracket (2). Partition grooves (4) are arranged at intervals on the outer wall of the traction roller (3). An alarm mechanism (6) is installed at the rear side of the fixed bracket (2). A tensioning mechanism (5) is fixedly connected to the front wall of the upper side of the alarm mechanism (6). A pressure roller bracket (7) is installed at the rear side of the alarm mechanism (6).
2. The novel textile thread splitting mechanism according to claim 1, characterized in that, A lower pressure roller (11) is fixedly connected inside the pressure roller bracket (7). A driving roller (12) is installed below the lower pressure roller (11). A water storage tank (8) is fixedly connected to the upper side of the pressure roller bracket (7). A water pipe (9) is fixedly connected to the lower side of the water storage tank (8). A spraying device (10) is fixedly connected to the lower side of the water pipe (9).
3. A novel textile thread splitting mechanism according to claim 2, characterized in that, The alarm mechanism (6) includes a support column (601), a support plate (602), a wire hole (603), a sensor (604), and a warning light (605). The support column (601) is fixedly connected to the middle of the upper wall of the mounting base plate (1).
4. A novel textile thread splitting mechanism according to claim 3, characterized in that, The support plate (602) is fixedly connected to the upper side of the support column (601). The wire hole (603) is opened on the front side of the support plate (602). The sensor (604) is fixedly connected to the square side plate of the wire hole (603). The warning light (605) is fixedly connected to the upper side of the support plate (602).
5. A novel textile thread splitting mechanism according to claim 3, characterized in that, The tensioning mechanism (5) includes a connecting plate (501), a rotating shaft (502), a rotating plate (503), and a tensioning ring (504). The connecting plate (501) is fixedly connected to the lower edge of the front side of the support plate (602).
6. The novel textile thread splitting mechanism according to claim 5, characterized in that, The rotating shaft (502) is rotatably connected to the middle of the connecting plate (501). The rotating plate (503) is fixedly connected to the outer wall of the rotating shaft (502). The tensioning ring (504) is fixedly connected to the upper side of the rotating plate (503).
7. A novel textile thread splitting mechanism according to claim 6, characterized in that, The pressure roller bracket (7) is fixedly connected to the rear side of the upper wall of the mounting base plate (1). The driving roller (12) and the spraying device (10) are fixedly connected inside the pressure roller bracket (7). The partition grooves (4), the tensioning mechanism (5), and the wire holes (603) are the same in number and correspond to each other one by one.
Citation Information
Patent Citations
A nylon thread stranding and pulling device
CN220952226U