Sliding patter device for wet spraying machine

Abstract

The utility model relates to the technical field of tunnel construction equipment, in particular to a sliding patter device for a wet spraying machine, which comprises a setting plate, a C-shaped plate is connected to the bottom side of one end of the setting plate, a fine adjustment component is arranged on a side plate of the C-shaped plate, the fine adjustment component comprises an adjustment cylinder, the adjustment cylinder is connected with the C-shaped plate, a patter is arranged in the adjustment cylinder, and a fixing frame is arranged at the other end of the setting plate. The fixing frame is connected with the swing mechanical arm, a reciprocating vibration stacking assembly is arranged on the arranging plate, a vibration stacking block is arranged on the reciprocating vibration stacking assembly, the vibration stacking block and the patter are arranged at the same end of the arranging plate, and a distance adjusting assembly is arranged on the reciprocating vibration stacking assembly. According to the sliding patter device for the wet spraying machine, firstly, concrete on a tunnel is pressed and tamped through the vibration chopping block, meanwhile, the concrete is flattened through the patter, the surface of the concrete can be more flat and smoother, the attractiveness of the concrete is improved, the service life of the concrete is prolonged, cracks can be effectively prevented from occurring on the surface of the concrete, and the service life of the concrete is prolonged. The durability and stability of concrete are improved, and the construction efficiency and quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tunnel construction equipment, in particular to a sliding screed device for a wet spraying machine. Background Art

[0002] With the rapid construction of highway, railway, and subway tunnels in my country, tunnel wet spraying machines provide initial support for the entire tunnel construction process, ensuring the safety of subsequent tunnel construction, especially for large-section and extra-long highway and railway tunnels. Wet spraying machines are a type of concrete spraying machine primarily used in the construction of hydropower tunnels, underground powerhouses, subway projects, railway tunnels, geotechnical engineering, military underground projects, and highway projects. They utilize a wet spraying process that allows for more precise control of the water-cement ratio, ensuring more complete cement hydration, resulting in relatively high-quality concrete.

[0003] However, although the construction efficiency of wet spraying machines is high, the one-time spraying thickness can easily meet the requirements, and the support quality is greatly improved, in existing tunnel excavation, factors such as uneven cross-section excavation, failure to clean the tunnel wall surface before spraying, unspecialized mixing and transportation equipment, and unprofessional and unscientific operation of the craftsman's skills may affect the flatness of the concrete sprayed by the wet spraying machine. The unevenness of the concrete will allow water to penetrate into the wall, leading to the formation of tunnel diseases such as water seepage, cracking, and peeling, which may increase the risk of accidents, shorten the service life of the tunnel, and increase maintenance costs. Utility Model Content

[0004] The purpose of the present invention is to overcome the defects described in the background art, thereby realizing a sliding squeegee device for a wet spraying machine. The device is driven by a swinging mechanical arm on a construction vehicle to drive a squeegee device provided at the front end to operate. First, a reciprocating vibrating assembly drives a vibrating block to compact the concrete on the tunnel, while a squeegee provided at the bottom smoothes the concrete, thereby making the concrete surface smoother and more even, improving the aesthetics and service life of the concrete. At the same time, it can effectively prevent cracks from appearing on the concrete surface, improve the durability and stability of the concrete, and the smoothed concrete surface is smoother, which is beneficial for the subsequent layout work in construction, thereby improving construction efficiency and quality.

[0005] To achieve the above-mentioned invention purpose, the technical solution of the present utility model is: a sliding trowel device for a wet shotcreting machine, including a setting plate. At the bottom side of one end of the setting plate, a C-shaped plate is detachably and fixedly connected. On the side plate of the C-shaped plate, a fine-tuning assembly is arranged. The fine-tuning assembly includes an adjusting cylinder, which is detachably and fixedly connected to the C-shaped plate and internally provided with a trowel. At the bottom side of the other end of the setting plate, a fixing frame is detachably and fixedly arranged, and the fixing frame is detachably and fixedly connected to a swinging robotic arm. On the upper side of the setting plate, a reciprocating vibrating assembly is arranged. On the reciprocating vibrating assembly, a vibrating block is arranged. The vibrating block and the trowel are at the same end of the setting plate. On the reciprocating vibrating assembly, a distance-adjusting assembly is arranged.

[0006] In the above-mentioned sliding trowel device for a wet shotcreting machine, the front side of the trowel is of a curved surface structure, and a short rod is integrally arranged at the rear side. A through hole is opened at the end of the short rod, and the short rod is slidably arranged in the adjusting cylinder. The side wall of the adjusting cylinder is equally spaced with adjusting holes, and a bolt is fastened through the through hole and the adjusting hole.

[0007] In the above-mentioned sliding trowel device for a wet shotcreting machine, the reciprocating vibrating assembly includes a limiting block, which is fixedly arranged at both ends of the top side of the setting plate. A rack column is slidably arranged in the limiting block. One end of the rack column is provided with the vibrating block. In the middle of the setting plate on one side of the rack column, a connecting plate is fixedly arranged. A matching rod is arranged on the connecting plate. The matching rod includes an integrally arranged meshing tooth part and a limiting rod part. The meshing tooth part is hinged on the connecting plate, and the meshing tooth part meshes with the rack column. A guiding groove is opened on the limiting rod part. An installation frame is detachably and fixedly arranged on the outer side of the setting plate of the connecting plate. A rotating ring block is rotatably arranged in the upper side of the installation frame through a bearing. A toroidal worm is arranged in the installation frame on one side of the rotating ring block. A driving motor is coaxially arranged at the end of the toroidal worm. A circular plate is detachably and fixedly arranged on the top of the rotating ring block. A distance-adjusting assembly is arranged on the circular plate; it also includes a driving column. One end of the driving column is connected to the distance-adjusting assembly, and the other end of the driving column is arranged in the guiding groove on the limiting rod part.

[0008] In the above-mentioned sliding trowel device for a wet shotcreting machine, the whole vibrating block is a rectangular block, and the front contact surface of the vibrating block is an arc surface.

[0009] In the above-mentioned sliding trowel device for a wet shotcreting machine, the distance-adjusting assembly includes an adjusting motor. A rectangular groove is opened in the middle of the top surface of the circular plate. The adjusting motor is arranged in the rectangular groove. The adjusting motor is coaxially provided with a threaded rod, which penetrates through the driving column and is threadedly connected thereto. A rotating support is arranged on the circular plate at the other end of the threaded rod. A sliding limiting groove is opened at the projection position of the threaded rod on the circular plate. A slider is fixedly arranged at this end of the driving column, and the slider is slidably arranged in the sliding limiting groove.

[0010] In the above-mentioned sliding trowel device for a wet shotcreting machine, bumps are evenly distributed on the circumferential outer wall of the rotating ring block, and the toroidal worm is engaged with the bumps.

[0011] Compared with the prior art, the sliding trowel device for a wet shotcreting machine of the present invention has at least the following beneficial effects:

[0012] The sliding trowel device for a wet shotcreting machine of the present invention is driven by a swinging robotic arm on a construction vehicle to drive the trowel device provided at the front end to work. First, the reciprocating vibrating component drives the vibrating block to tamp the concrete on the tunnel. At the same time, the trowel provided at the bottom of the same-side setting plate levels the concrete, which can make the concrete surface more flat and smooth, improving the aesthetics and service life of the concrete. At the same time, it can also effectively prevent cracks from appearing on the concrete surface, improving the durability and stability of the concrete. In addition, the leveled concrete surface is more flat, which is beneficial to the line laying work in subsequent construction, improving the construction efficiency and quality.

[0013] For the sliding trowel device for a wet shotcreting machine of the present invention, each structure is detachably and fixedly connected, which can avoid excessive wear of the structure, thereby extending its service life. If a certain part fails or is damaged, it can be easily disassembled and replaced, simplifying the maintenance and repair process. The structures of the components of this device are simple, which makes the maintenance and repair more simple and direct. Description of the Drawings

[0014] Figure 1 is a schematic diagram of the overall use state of the sliding trowel device for a wet shotcreting machine of the present invention;

[0015] Figure 2 is a schematic diagram of the overall structure of the sliding trowel device for a wet shotcreting machine of the present invention;

[0016] Figure 3 is a schematic diagram of the structure of the reciprocating vibrating component of the sliding trowel device for a wet shotcreting machine of the present invention;

[0017] Figure 4 is a schematic diagram of the structure of the cooperating rod of the sliding trowel device for a wet shotcreting machine of the present invention;

[0018] Figure 5 is an exploded schematic diagram of the reciprocating vibrating component of the sliding trowel device for a wet shotcreting machine of the present invention;

[0019] Figure 6 is a schematic diagram of the cross-sectional structure of the rotating ring block of the sliding trowel device for a wet shotcreting machine of the present invention;

[0020] Figure 7 is a schematic diagram of the structure of the trowel of the sliding trowel device for a wet shotcreting machine of the present invention.

[0021] In the figure: 1. Setting plate; 2. Fixing frame;

[0022] 3. Reciprocating vibration component; 31. Limit block; 32. Rack column; 33. Connecting plate;

[0023] 34. Matching rod; 341. Meshing tooth part; 342. Limit rod part; 3421. Guide groove;

[0024] 35. Mounting frame; 36. Rotating ring block; 37. Toroidal worm; 38. Driving motor; 39. Circular plate; 310. Driving column;

[0025] 4. Vibration block;

[0026] 5. Spacing adjustment component; 51. Adjusting motor; 52. Threaded rod; 53. Sliding limit groove; 54. Slide block;

[0027] 6. C-shaped plate;

[0028] 7. Fine adjustment component; 71. Adjusting cylinder; 72. Adjusting hole;

[0029] 8. Smearing plate. Specific implementation mode

[0030] The sliding smearing plate device for a wet shotcreting machine of the present utility model will be described in more detail below with reference to the accompanying drawings and through specific implementation modes.

[0031] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0032] For the sliding smearing plate device for a wet shotcreting machine in this embodiment, refer to Figures 1-7, the device works by driving the plastering device arranged at the front end through the swinging robotic arm on the construction vehicle. First, the reciprocating vibrating component drives the vibrating block to tamp the concrete on the tunnel, and at the same time, the plastering board arranged at the bottom levels the concrete, which can make the concrete surface smoother and more even, improving the aesthetics and service life of the concrete. At the same time, it can effectively prevent cracks from appearing on the concrete surface, improving the durability and stability of the concrete. In addition, the leveled concrete surface is flatter, which is conducive to the layout work in subsequent construction, improving the construction efficiency and quality. It mainly includes a setting board 1, and a C-shaped board 6 is detachably and fixedly connected to the bottom side of one end of the setting board 1. A fine-tuning component 7 is arranged on the side plate of the C-shaped board 6. The fine-tuning component 7 includes an adjusting cylinder 71, which is detachably and fixedly connected to the C-shaped board 6. A plastering board 8 is arranged inside it. The front side of the plastering board 8 is a curved surface structure, and a short rod is integrally arranged at the rear side. A through hole is opened at the end of the short rod, and the short rod is slidably arranged in the adjusting cylinder 71.

[0033] The side wall of the adjusting cylinder 71 is provided with adjusting holes 72 at equal intervals. A bolt is passed through and fastened between the through hole and the adjusting hole 72. It can be understood that when the axial position of the plastering board 8 needs to be finely adjusted, the bolt is loosened, the short rod of the plastering board 8 is pulled out to a suitable position, and then the bolt is tightened. A fixing frame 2 is detachably and fixedly arranged at the lower side of the other end of the setting board 1. The fixing frame 2 is detachably and fixedly connected to the swinging robotic arm. The swinging robotic arm moves to drive the sliding plastering device at its end to approach the place where the concrete has been sprayed on the tunnel for work.

[0034] In order to tamp the concrete on the tunnel before leveling the concrete, in this embodiment, refer to Figures 3-5 , a reciprocating vibrating component 3 is arranged on the upper side of the setting board 1. The reciprocating vibrating component 3 includes a limiting block 31, which is fixedly arranged at both ends of the top side of the setting board 1. A rack column 32 is slidably arranged in the limiting block 31. One end of the rack column 32 is provided with the vibrating block 4 to tamp the concrete on the tunnel, and the other end is provided with a limiting block to prevent the rack column 32 from sliding out of the limiting block 31. The vibrating block 4 is an overall rectangular block, and the front contact surface of the vibrating block 4 is an arc surface. The vibrating block 4 and the plastering board 8 are at the same end of the setting board 1. With such a setting, it is convenient for the two to cooperate with each other, first tamping the curved surface of the tunnel and then leveling it.

[0035] A connecting plate 33 is fixedly arranged in the middle of the setting board 1 on one side of the rack column 32. One end of a matching rod 34 is arranged on the connecting plate 33. The matching rod 34 includes an integrally arranged meshing tooth part 341 and a limiting rod part 342. The meshing tooth part 341 is hinged on the connecting plate 33 and meshes with the rack column 32. A guiding groove 3421 is opened on the limiting rod part 342.

[0036] A mounting frame 35 is detachably and fixedly arranged on the setting plate 1 on the side of the connecting plate 33 away from the rack column 32. A rotating ring block 36 is rotatably arranged in the upper side of the mounting frame 35 through a bearing. Convex blocks are circumferentially and evenly arranged on the outer side wall of the rotating ring block 36. A toroidal worm 37 is arranged in the mounting frame 35 on one side of the rotating ring block 36. The toroidal worm 37 meshes with the convex blocks. A driving motor 38 is coaxially arranged at the end of the toroidal worm 37. A circular plate 39 is detachably and fixedly arranged at the top of the rotating ring block 36. A distance adjusting assembly 5 is arranged on the circular plate 39. A driving column 310 is further included. One end of the driving column 310 is connected to the distance adjusting assembly 5, and the other end of the driving column 310 is arranged in a guiding groove 3421 on the limiting rod part 342.

[0037] In order to be able to adjust the reciprocating process distance of the reciprocating vibrating and stamping assembly, so as to adjust the depth of stamping on the concrete, in this embodiment, refer to Figures 3-5 , a distance adjusting assembly 5 is arranged on the reciprocating vibrating and stamping assembly 3. The distance adjusting assembly 5 includes an adjusting motor 51. A rectangular groove is formed in the middle of the top surface of the circular plate 39. The adjusting motor 51 is fixedly arranged in the rectangular groove. The adjusting motor 51 is coaxially provided with a threaded rod 52. The threaded rod 52 penetrates through the driving column 310 and is threadedly connected thereto. A rotating support member is arranged on the circular plate 39 at the other end of the threaded rod 52. A sliding limiting groove 53 is formed at the projection position of the threaded rod 52 on the circular plate 39. A slider 54 is fixedly arranged at the end of the driving column 310. The slider 54 is slidably arranged in the sliding limiting groove 53.

[0038] It can be understood that starting the adjusting motor 51 drives the threaded rod 52 to rotate, thereby adjusting the position of the driving column 310 relative to the center of the circular plate 39. After adjustment, the adjusting motor 51 is turned off, and then the driving column 310 is fixed. When the rotating ring block 36 rotates to drive the circular plate 39 to rotate, the driving column 310 will also rotate around the circular plate 39, driving the mating rod 34 sleeved thereon to swing, and further driving the rack column 32 meshing with the bottom of the mating rod 34, so that the vibrating and stamping block 4 at the front end vibrates and compacts the concrete.

[0039] The using method of the sliding trowel device for the wet shotcreting machine of the present utility model: When it is necessary to finely adjust the axial position of the trowel 8, loosen the bolt, pull out the short rod of the trowel 8 to a suitable position, tighten the bolt, and then drive the construction vehicle to the middle of the tunnel pavement, and drive the trowel device arranged at the front end through the swinging robotic arm on the construction vehicle to perform a swinging operation.

[0040] First, the reciprocating vibrating component 3 drives the vibrating block 4 to compact the concrete on the tunnel. The driving motor 38 is started, the toroidal worm 37 drives the rotating ring block 36 to rotate, and then drives the circular plate 39 to rotate. The adjusted and fixed driving column 310 will also rotate around the circular plate 39, driving the mating rod 34 sleeved thereon to swing, and then driving the rack column 32 meshed with the bottom of the mating rod 34, so that the vibrating block 4 at the front end compacts the concrete. At the same time, the screeding plate 8 arranged at the bottom of the same-side setting plate 1 levels the concrete.

[0041] When it is necessary to adjust the reciprocating process distance of the reciprocating vibrating component 3 to control the depth of compaction of the concrete, the adjusting motor 51 can be started at any time to drive the threaded rod 52 to rotate, and then adjust the position of the driving column 310 relative to the center of the circular plate 39. After adjustment, the adjusting motor 51 is turned off to fix the changed driving column 310, thereby affecting the reciprocating displacement distance of the rack column 32. This device can make the concrete surface smoother and more even, improving the aesthetics and service life of the concrete. At the same time, it can effectively prevent cracks from appearing on the concrete surface, improving the durability and stability of the concrete. In addition, the leveled concrete surface is flatter, which is beneficial to the setting-out work in subsequent construction, improving the construction efficiency and quality.

[0042] Unless otherwise defined, the technical terms or scientific terms used herein shall have the ordinary meanings understood by those of ordinary skill in the field to which the present utility model belongs. As used in the specification and claims of this application, words such as "a" or "an" do not necessarily denote a limitation of quantity. Words such as "comprising" or "including" mean that the elements or items appearing before the word cover the elements or items listed after the word and their equivalents, without excluding other elements or items. Words such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

[0043] In the foregoing, the exemplary embodiments of the present utility model have been described in detail with reference to the preferred embodiments. However, those skilled in the art can understand that, without departing from the concept of the present utility model, various modifications and variations can be made to the above specific embodiments, and various combinations can be made to the technical features and structures proposed by the present utility model, without exceeding the protection scope of the present utility model.

Claims

1. A sliding squeegee device for a wet spraying machine, characterized in that: It includes a setting plate (1), and a C-shaped plate (6) is detachably and fixedly connected to the bottom side of one end of the setting plate (1). A fine-tuning component (7) is arranged on the side plate of the C-shaped plate (6). The fine-tuning component (7) includes an adjusting cylinder (71). The adjusting cylinder (71) is detachably and fixedly connected to the C-shaped plate (6), and a wiping plate (8) is arranged inside it. A fixing frame (2) is detachably and fixedly arranged on the lower side of the other end of the setting plate (1). The fixing frame (2) is detachably and fixedly connected to a swinging robotic arm. A reciprocating vibrating component (3) is arranged on the upper side of the setting plate (1). A vibrating block (4) is arranged on the reciprocating vibrating component (3). The vibrating block (4) and the wiping plate (8) are at the same end of the setting plate (1). A distance-adjusting component (5) is arranged on the reciprocating vibrating component (3).

2. The sliding squeegee device for a wet spraying machine according to claim 1, characterized in that: The front side of the wiping plate (8) is a curved surface structure, and a short rod is integrally arranged at the rear side. A through hole is opened at the end of the short rod. The short rod is slidably arranged in the adjusting cylinder (71). Adjusting holes (72) are equidistantly opened on the side wall of the adjusting cylinder (7). A bolt is fastened through the through hole and the adjusting hole (72).

3. The sliding trowel device for wet shotcreting machine according to claim 1, characterized in that: The reciprocating vibrating component (3) includes a limiting block (31). The limiting block (31) is fixedly arranged at both ends of the top side of the setting plate (1). A rack column (32) is slidably arranged in the limiting block (31). One end of the rack column (32) is provided with the vibrating block (4). A connecting plate (33) is fixedly arranged in the middle of the setting plate (1) on one side of the rack column (32). A matching rod (34) is arranged on the connecting plate (33). The matching rod (34) includes an integrally arranged meshing tooth part (341) and a limiting rod part (342). The meshing tooth part (341) is hinged on the connecting plate (33). The meshing tooth part (341) meshes with the rack column (32). A guiding groove (3421) is opened on the limiting rod part (342). An installation frame (35) is detachably and fixedly arranged on the outer side of the connecting plate (33) of the setting plate (1). A rotating ring block (36) is rotatably arranged in the upper side of the installation frame (35) through a bearing. A toroidal worm (37) is arranged in the installation frame (35) on one side of the rotating ring block (36). A driving motor (38) is coaxially arranged at the end of the toroidal worm (37). A circular plate (39) is detachably and fixedly arranged on the top of the rotating ring block (36). The distance-adjusting component (5) is arranged on the circular plate (39). It also includes a driving column (310). One end of the driving column (310) is connected to the distance-adjusting component (5). The other end of the driving column (310) is arranged in the guiding groove (3421) on the limiting rod part (342).

4. The sliding trowel device for wet shotcreting machine according to claim 3, characterized in that: The vibrating block (4) is an overall rectangular block, and the front contact surface of the vibrating block (4) is an arc surface.

5. The sliding trowel device for wet shotcreting machine according to claim 3, characterized in that: The distance adjustment assembly (5) includes an adjustment motor (51). A rectangular groove is formed in the middle of the top surface of the circular plate (39). The adjustment motor (51) is arranged in the rectangular groove. The adjustment motor (51) is coaxially provided with a threaded rod (52). The threaded rod (52) penetrates through the driving column (310) and is in threaded connection with it. A rotary support member is arranged on the circular plate (39) at the other end of the threaded rod (52). A sliding limit groove (53) is formed at the projection position of the threaded rod (52) on the circular plate (39). A slider (54) is fixedly arranged at the end of the driving column (310). The slider (54) is slidably arranged in the sliding limit groove (53).

6. The sliding trowel device for wet shotcreting machine according to claim 3, characterized in that: Convex blocks are circumferentially and evenly arranged on the outer side wall of the rotating ring block (36). The ring surface worm (37) meshes with the convex blocks.

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