Aluminum bar heating furnace for aluminum profile production
By using rotating components and rotating disc designs in the heating furnace for aluminum profile production, synchronous rotating heating of multiple aluminum rods is solved, and the problem of small number of single heating objects in the prior art is improved, production efficiency and energy utilization rate are improved, and costs are reduced.
Patent Information
- Application Number
- CN202422453845.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The number of objects for the production of existing aluminum profiles is small in a single heating system, resulting in low utilization rate of the heating furnace and low production efficiency.
An aluminum rod heating furnace for aluminum profile production is designed, using rotating components and rotating disks. By setting several clamping components on the rotating disks, multiple aluminum rods can be clamped at the same time, and the rotating shaft drives the rotating disks to rotate through the rotating motor and reducer, so that the synchronous rotation of multiple aluminum rods can be achieved during the heating process.
It improves heating efficiency, increases the number of single processing, improves energy utilization, reduces production costs, and achieves continuous or mass production to meet the needs of large-scale production.
Smart Images

Figure CN223179263U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of aluminum profile production, and particularly relates to an aluminum bar heating furnace for aluminum profile production. Background Art
[0002] The heating furnace for aluminum profile production is an industrial furnace specifically used for heating aluminum materials. It plays a crucial role in the process of extruding aluminum profiles. The main purpose of this heating furnace is to heat aluminum ingots or aluminum bars to a certain temperature to make them reach sufficient plasticity for forming through an extruder.
[0003] For example, a Chinese published patent with the patent number CN211782727U points out a heating furnace for aluminum profile production; in this cited document, the aluminum bar is heated evenly, and when the aluminum bar is not round enough, the pressing mechanism can keep the aluminum bar always in close contact with the driving wheel and rotate.
[0004] In the actual use of the above-cited patent, although the rotary heating of the aluminum bar is achieved, it still has certain limitations in use, that is, the number of objects that can be heated in a single rotary heating in this document is small, and it can only meet the heating of a single aluminum bar. The small number of processed items in a single time means that the utilization rate of the heating furnace is not high, and the amount of aluminum materials heated each time is small, resulting in a reduction in the number of aluminum profiles produced per unit time, thus reducing the overall production efficiency. Therefore, an aluminum bar heating furnace for aluminum profile production is proposed to solve the problems of the heating furnace in the cited document. Summary of the Utility Model
[0005] In view of one or more of the above defects or improvement requirements in the prior art, the utility model provides an aluminum bar heating furnace for aluminum profile production, which has the advantages of increasing the number of processed items in a single time and realizing the rotary heating and processing of aluminum profiles.
[0006] To achieve the above object, the utility model provides an aluminum bar heating furnace for aluminum profile production, including a frame and a heating furnace body;
[0007] The heating furnace body is assembled on the frame. A rotary assembly is assembled in the heating furnace body. A rotary disk is assembled on the rotary assembly. A plurality of groups of clamping assemblies are arranged along the circumference of the upper end surface of the rotary disk around its center;
[0008] Wherein the rotary assembly includes a rotary shaft rotating in the heating furnace body, and the rotary disk is sleeved outside the rotary assembly;
[0009] A plurality of clamping notches are formed on the outer circumferential surface of the rotary disk. A plurality of groups of clamping assemblies are respectively arranged corresponding to one of the clamping notches and are located above the clamping notches;
[0010] The clamping assembly includes a limit seat arranged on the rotating disk. A limit groove is formed in the limit seat. A sliding clamp block is slidably arranged in the limit groove. A positioning block is detachably arranged on the side surface of the limit seat. The positioning block and the sliding clamp block are arranged parallel to each other in opposite directions.
[0011] As a further improvement of the present utility model, the clamping assembly further includes a small lead screw rotatably arranged in the limit groove. The small lead screw is meshed with the sliding clamp block.
[0012] As a further improvement of the present utility model, one end of the limit groove penetrates through the limit seat and is connected with a rotating handle in an extended manner. The outer part of the rotating handle is subjected to rounding treatment.
[0013] As a further improvement of the present utility model, clamping notches are formed on the opposite side surfaces of the positioning block and the sliding clamp block. The clamping notches are triangular notches. Anti-slip lines are formed on the inner wall surfaces of the clamping notches.
[0014] As a further improvement of the present utility model, a positioning bolt is threadedly connected to the positioning block. The other end of the positioning bolt penetrates through the positioning block and is threadedly connected with ().
[0015] As a further improvement of the present utility model, a rotating motor is assembled and arranged on the heating furnace body. A speed reducer is assembled and arranged on the rotating motor. The output end of the rotating motor is connected with the input end of the speed reducer. The output end of the speed reducer penetrates through the heating furnace body and is connected with the top end of the rotating shaft. A heavy-duty bearing is assembled and arranged in the heating furnace body. The bottom end of the rotating shaft is rotatably connected with the heavy-duty bearing.
[0016] Generally speaking, compared with the prior art by the above technical solutions conceived by the present utility model, the beneficial effects include:
[0017] In the actual use of the aluminum bar heating furnace for aluminum profile production of the present utility model, a plurality of groups of clamping assemblies arranged on the rotating disk can be used to clamp and limit a plurality of aluminum bars. With the cooperation of a plurality of clamping notches formed on the rotating disk, the user can position a plurality of aluminum bars on the rotating disk. When the user drives the rotating disk to rotate in the frame by using the rotating assembly, the aluminum bars on the rotating disk can be rotated and heated in the frame. Compared with the heating method in the cited document, through the cooperation of the clamping assembly and the rotating disk provided in the present application, a plurality of aluminum bars can be clamped simultaneously, so that the frame can process more aluminum bars at one time, thereby improving the heating efficiency and reducing the heating time of a single aluminum bar.
[0018] For the aluminum bar heating furnace used in the production of aluminum profiles of the present utility model, since multiple aluminum bars can be simultaneously rotated and heated on the rotating disk, the energy utilization rate of the set rack is improved at this time, energy waste is reduced, which helps to reduce production costs. At the same time, continuous or batch production can be achieved, the overall production capacity of the production line is increased, and the demand for large-scale production is met. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall installation structure of the present utility model;
[0020] Figure 2 It is a schematic diagram of the installation structure of the rotating disk and the clamping assembly of the present utility model inside the heating furnace body;
[0021] Figure 3 It is a schematic diagram of the installation structure of the clamping assembly on the rotating disk of the present utility model;
[0022] Figure 4 It is a schematic diagram of the overall installation structure of the clamping assembly of the present utility model.
[0023] In all the drawings, the same reference numerals represent the same technical features, specifically: 1, rack; 2, heating furnace body; 3, rotating assembly; 31, rotating motor; 32, reducer; 33, rotating shaft; 34, heavy-duty bearing; 4, rotating disk; 41, positioning notch; 5, clamping assembly; 51, limiting seat; 52, limiting groove; 53, sliding clamp block; 54, positioning block; 55, clamping notch; 56, anti-slip pattern; 57, positioning bolt; 58, small lead screw; 59, rotating handle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Embodiment
[0026] Given by Figures 1-4 There is provided an aluminum bar heating furnace for the production of aluminum profiles, including a rack 1 and a heating furnace body 2;
[0027] In actual use, a furnace door is rotatably connected to the outside of the set rack 1, and the furnace door can be used for the user to place the aluminum bar inside the rack 1;
[0028] The heating furnace body 2 is assembled on the frame 1. A rotating assembly 3 is assembled inside the heating furnace body 2. A rotating disk 4 is assembled on the rotating assembly 3. A plurality of groups of clamping assemblies 5 are arranged around the center of the upper end face of the rotating disk 4.
[0029] Among them, the rotating assembly 3 includes a rotating shaft 33 that rotates inside the heating furnace body 2, and the rotating disk 4 is sleeved outside the rotating assembly 3.
[0030] A plurality of clamping notches 41 are formed on the outer circumferential surface of the rotating disk 4. A plurality of groups of clamping assemblies 5 are respectively arranged corresponding to one of the clamping notches 41 and are located above the clamping notches 41.
[0031] The clamping assembly 5 includes a limit seat 51 arranged on the rotating disk 4. A limit groove 52 is formed on the limit seat 51. A sliding clamp block 53 is slidably arranged in the limit groove 52. A positioning block 54 is detachably arranged on the side surface of the limit seat 51. The positioning block 54 and the sliding clamp block 53 are arranged parallel to each other in opposite directions.
[0032] In this embodiment, in actual use, the plurality of groups of clamping assemblies 5 arranged on the rotating disk 4 can be used to clamp and limit a plurality of aluminum bars. With the cooperation of the plurality of clamping notches 41 formed on the rotating disk 4, the user can position a plurality of aluminum bars on the rotating disk 4. When the user drives the rotating disk 4 to rotate inside the frame 1 by using the rotating assembly 3, the aluminum bars on the rotating disk 4 can be rotated and heated inside the frame 1. Compared with the heating method in the cited document, through the cooperation of the clamping assembly 5 and the rotating disk 4 set in this application, multiple aluminum bars can be clamped simultaneously, enabling the frame 1 to process more aluminum bars at one time, thereby improving the heating efficiency and reducing the heating time of a single aluminum bar.
[0033] Specifically, referring to Figures 3-4 , the clamping assembly 5 further includes a small lead screw 58 that rotates in the limit groove 52. The small lead screw 58 is meshed with the sliding clamp block 53.
[0034] In this embodiment, through the meshing setting between the small lead screw 58 and the sliding clamp block 53, in actual adjustment and use, the user controls the rotation of the small lead screw 58. At this time, under the linear limit of the limit groove 52, the sliding clamp block 53 meshed outside the small lead screw 58 can linearly move along the stroke range of the small lead screw 58.
[0035] Furthermore, the user places the aluminum bar to be heated in the clamping notch 41 and places the top end of the aluminum bar between the sliding clamp block 53 and the positioning block 54. At this time, rotate the small lead screw 58 to make the sliding clamp block 53 move towards the side of the positioning block 54. At this time, through the clamping of the positioning block 54 and the sliding clamp block 53, the clamping and limiting of the aluminum bar can be realized, and then the limiting process of the aluminum bar on the rotating disk 4 is completed.
[0036] Specifically, referring to Figure 4 , one end of the limit groove 52 penetrates through the limit seat 51 and extends to be connected with a rotating handle 59, and the outer part of the rotating handle 59 has a fillet treatment.
[0037] In this embodiment, in actual use, the rotating handle 59 provided can be used to drive the small lead screw 58 to rotate. By rotating the rotating handle 59, the user can make the small lead screw 58 rotate synchronously; at the same time, the fillet treatment on the outer part of the rotating handle 59 provided can improve the rotation comfort.
[0038] Specifically, referring to Figure 4 , clamping notches 55 are formed on the opposite side surfaces of the positioning block 54 and the sliding clamping block 53. The clamping notches 55 are triangular notches, and anti-slip threads 56 are formed on the inner wall surfaces of the clamping notches 55.
[0039] In this embodiment, when the sliding clamping block 53 and the positioning block 54 cooperate with each other and move towards each other, the clamping and limiting of the aluminum rod can be realized at this time. The clamping notches 55 formed on the positioning block 54 and the sliding clamping block 53 can further improve the clamping effect on the aluminum rod, and the anti-slip threads 56 formed on the wall surfaces of the clamping notches 55 can further increase the friction between the positioning block 54 and the sliding clamping block 53, thereby improving the clamping effect on the aluminum rod.
[0040] Specifically, referring to Figure 4 , a positioning bolt 57 is threadedly connected to the positioning block 54, and the other end of the positioning bolt 57 penetrates through the positioning block 54 and is threadedly connected with (51).
[0041] In this embodiment, considering that the clamping spacing requirements for aluminum rods of different sizes are different, in a preferred embodiment, the provided positioning block 54 can be detachably installed on the limit seat 51 by disassembling and installing the positioning bolt 57, so that the user can disassemble, install and replace the positioning blocks 54 of different sizes. At the same time, the detachable design makes the positioning block 54 easier and more portable during maintenance.
[0042] Specifically, referring to Figures 1-3 , a rotating motor 31 is assembled and arranged on the heating furnace body 2, a speed reducer 32 is assembled and arranged on the rotating motor 31, the output end of the rotating motor 31 is connected to the input end of the speed reducer 32, the output end of the speed reducer 32 penetrates through the heating furnace body 2 and is connected to the top end of the rotating shaft 33; a heavy-duty bearing 34 is assembled and arranged in the heating furnace body 2, and the bottom end of the rotating shaft 33 is rotatably connected to the heavy-duty bearing 34.
[0043] In this embodiment, through the connection between the rotating motor 31 and the speed reducer 32, the rotation drive of the rotating shaft 33 can be realized. In actual adjustment operations, the user connects the power supply to the rotating motor 31. Through the speed reduction process between the rotating motor 31 and the speed reducer 32, the rotating shaft 33 can rotate accordingly. At this time, the set rotating shaft 33 can drive the rotating disk 4 to rotate. At this time, several aluminum bars limited on the rotating disk 4 can be rotated and heated on the rack 1, realizing uniform heating of the aluminum bars.
[0044] In a preferred embodiment, the power connection method between the rotating motor 31 and the rotating shaft 33 is prior art, and the control circuit can be realized by simple programming by those skilled in the art, which belongs to the common knowledge in the field. Only its use is involved without modification, so the control method and circuit connection will not be described in detail.
[0045] The aluminum bar heating furnace for aluminum profile production of the present utility model:
[0046] First step: In actual use, when the user needs to heat the aluminum bar, the user first opens the furnace door of the rack 1, and then places the aluminum bars in the clamping notches 41 in sequence for clamping. When the aluminum bars are initially positioned in the clamping notches 41, at this time, the user adjusts the clamping assembly 5 so that the clamping assembly 5 can perform secondary limitation on the aluminum bars.
[0047] Second step: The user rotates the rotating handle 59 in the clamping assembly 5. At this time, through the connection between the rotating handle 59 and the small lead screw 58, the set clamping assembly 5 can rotate accordingly. Limited by the limiting groove 52, the sliding clamp block 53 engaged outside the small lead screw 58 can linearly slide in the limiting groove 52. The user rotates the rotating handle 59, so that the sliding clamp block 53 gradually moves towards the positioning block 54 until one end of the aluminum bar is clamped. At this time, through the two - time limitation of the clamping notch 41 and the clamping assembly 5, the aluminum bar can be stably limited on the rotating disk 4. The user adjusts several groups of clamping assemblies 5 in sequence to clamp the aluminum bars, and several aluminum bars can be circumferentially limited on the rotating disk 4.
[0048] Third step: After the aluminum bars are limited on the rotating disk 4, at this time, the user can close the furnace door of the rack 1 and turn on the heating mechanism in the rack 1 to heat the aluminum bars. Then the user connects the power supply to the rotating motor 31. Through the speed reduction process between the rotating motor 31 and the speed reducer 32, the rotating shaft 33 can rotate accordingly. At this time, the set rotating shaft 33 can drive the rotating disk 4 to rotate. At this time, several aluminum bars limited on the rotating disk 4 can be rotated and heated on the rack 1, realizing uniform heating of the aluminum bars.
[0049] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An aluminum bar heating furnace for aluminum profile production, comprising a frame (1) and a heating furnace body (2), characterized in that ; The heating furnace body (2) is assembled on the frame (1). A rotating assembly (3) is assembled and arranged inside the heating furnace body (2). A rotating disk (4) is assembled and arranged on the rotating assembly (3). A plurality of groups of clamping assemblies (5) are arranged around the center of the upper end face of the rotating disk (4). Among them, the rotating assembly (3) includes a rotating shaft (33) rotating inside the heating furnace body (2). The rotating disk (4) is sleeved outside the rotating assembly (3). A plurality of clamping notches (41) are formed on the outer circumferential surface of the rotating disk (4). A plurality of groups of clamping assemblies (5) are respectively arranged corresponding to one of the clamping notches (41) and are located above the clamping notch (41). The clamping assembly (5) includes a limiting seat (51) arranged on the rotating disk (4). A limiting groove (52) is formed on the limiting seat (51). A sliding clamp block (53) is slidably arranged in the limiting groove (52). A positioning block (54) is detachably arranged on the side surface of the limiting seat (51). The positioning block (54) and the sliding clamp block (53) are arranged parallel to each other in opposite directions.
2. The aluminum bar heating furnace for aluminum profile production according to claim 1, characterized in that, The clamping assembly (5) further includes a small lead screw (58) rotating in the limiting groove (52). The small lead screw (58) is meshed with the sliding clamp block (53).
3. The aluminum bar heating furnace for aluminum profile production according to claim 1, characterized in that, One end of the limiting groove (52) penetrates through the limiting seat (51) and is connected to a rotating handle (59). The outer part of the rotating handle (59) has a rounded corner treatment.
4. The aluminum bar heating furnace for aluminum profile production according to claim 1, characterized in that, Clamping notches (55) are formed on the opposite side surfaces of the positioning block (54) and the sliding clamp block (53). The clamping notches (55) are triangular notches. Anti-slip lines (56) are formed on the inner wall surface of the clamping notch (55).
5. The aluminum bar heating furnace for aluminum profile production according to claim 1, characterized in that, A positioning bolt (57) is threadedly connected to the positioning block (54). The other end of the positioning bolt (57) penetrates through the positioning block (54) and is threadedly connected to (51).
6. The aluminum bar heating furnace for aluminum profile production according to claim 1, characterized in that, A rotating motor (31) is assembled and arranged on the heating furnace body (2). A speed reducer (32) is assembled and arranged on the rotating motor (31). The output end of the rotating motor (31) is connected to the input end of the speed reducer (32). The output end of the speed reducer (32) penetrates through the heating furnace body (2) and is connected to the top end of the rotating shaft (33). A heavy-duty bearing (34) is assembled and arranged inside the heating furnace body (2). The bottom end of the rotating shaft (33) is rotatably connected to the heavy-duty bearing (34).
Citation Information
Patent Citations
Heating furnace for aluminum profile production
CN211782727U