Powder cement metering device

By designing a powder cement metering device, the automatic weighing and discharge of raw materials is achieved using weighing parts and sensors, the problem of low manual weighing efficiency is solved and the accuracy and efficiency of raw material feeding is improved.

CN223179622UActive Publication Date: 2025-08-01CHENGDU HELE DOORS
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Patent Information

Application Number
CN202421814024.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-08-01
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In the prior art, the feeding process of powder cement relies on manual weighing, resulting in high labor intensity and low efficiency.

Method used

A powder cement metering device is designed, including a bracket and a raw material metering barrel. It uses weighing parts and weighing sensors to realize automatic weighing and discharge of raw materials, and is equipped with a buffer bucket and a feed pipe to realize circulating metering of raw materials.

Benefits of technology

Automatic weighing and discharging of raw materials is realized, the accuracy of raw material feeding is ensured, and the efficiency of raw material distribution is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a powder cement metering device which comprises a support and at least one raw material metering barrel, a weighing piece used for weighing the raw material metering barrel is arranged on the support, lap joint lugs are arranged on a raw material collecting barrel, and the raw material metering barrel is supported on the weighing piece through the lap joint lugs. A feeding hole is formed in the top of the raw material metering barrel, a discharging hole is formed in the bottom of the raw material metering barrel, and a valve is arranged at the discharging hole. According to the utility model, the raw materials can be automatically weighed, metered and discharged, the raw materials can be circularly metered, the feeding precision of the raw materials is ensured, and the distribution efficiency of the raw materials is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of door leaf production equipment, in particular to a powder cement metering device. Background Art

[0002] The production of fire door cores includes the following processes: raw material feeding, raw material mixing, pouring and forming, demoulding, cutting off the bread top, cutting the integral core into multiple single-board structures, and dust removal.

[0003] During raw material feeding, quantitative feeding is required to ensure that the raw materials (including powder cement) required for pouring the fire door core are mixed according to the ratio. In the prior art, generally, manual weighing of raw materials is carried out. Such a method not only has a large manual labor intensity but also has low efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a powder cement metering device, which can realize automatic weighing and metering of raw materials and discharging, can realize cyclic metering of raw materials, ensure the feeding accuracy of raw materials, and improve the raw material distribution efficiency at the same time.

[0005] The purpose of the utility model is realized by the following technical solutions:

[0006] A powder cement metering device includes a bracket and at least one raw material metering barrel. A weighing member for weighing the raw material metering barrel is arranged on the bracket. Lapping ears are arranged on the raw material collecting barrel, and the raw material metering barrel is supported on the weighing member through the lapping ears;

[0007] The top of the raw material metering barrel is provided with a feeding port, the bottom of the raw material metering barrel is provided with a discharging port, and a valve is arranged at the discharging port.

[0008] Furthermore, a buffer barrel is arranged on the bracket. The buffer barrel is located at the bottom of the discharging port, and a feeding pipe corresponding to the discharging port is arranged on the buffer barrel.

[0009] Furthermore, the weighing member is a weighing sensor. A rectangular frame is arranged at the top of the bracket. Triangular plates are respectively arranged at the four corners of the rectangular frame, and weighing members are arranged on the four triangular plates;

[0010] Four lapping ears are arranged, and the four lapping ears are evenly distributed outside the raw material metering barrel. The four lapping ears and the four weighing members are arranged in an up-and-down corresponding manner.

[0011] Furthermore, the valve is a pneumatic wafer butterfly valve.

[0012] Furthermore, an inclined feeding pipe is arranged at the bottom of the buffer barrel.

[0013] Further, one end of the material conveying pipe away from the buffer bucket is communicated with one channel of the three-way joint. Feed pipes are respectively connected to the other two channels of the three-way joint, and valves are arranged between the feed pipes and the three-way joint.

[0014] Further, the three-way joint and the material conveying pipe are connected by a flange.

[0015] Further, the buffer bucket is connected to the bracket through an acute-angle plate.

[0016] The beneficial effects of the present utility model are as follows:

[0017] The present utility model can realize automatic weighing and metering of raw materials and discharging, can realize cyclic metering of raw materials, and improves the raw material distribution efficiency while ensuring the feeding accuracy of raw materials. Description of the Drawings

[0018] Figure 1 is a perspective view of the powder cement metering device in the embodiment of the present utility model;

[0019] Figure 2 is Figure 1 an enlarged schematic view of the partial area A in

[0020] Figure 3 a perspective view of the bracket;

[0021] Figure 4 is a perspective view of the powder cement metering device provided with a conveying pipe;

[0022] Figure 5 is a usage state diagram of the powder cement metering device;

[0023] In the figure, 1, bracket; 2, raw material metering bucket; 3, weighing member; 4, lapping ear; 5, valve; 6, buffer bucket; 7, triangular plate; 8, material conveying pipe; 9, three-way joint; 10, feed pipe; 11, acute-angle plate; 12, mixing tank; 13, storage tank; 14, rectangular frame. Specific Embodiments

[0024] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.

[0025] Refer to Figures 1 - 5 and the present utility model provides a technical solution:

[0026] Embodiment:

[0027] AsFigures 1 - 5 As shown in the figure, a powder cement metering device includes a bracket 1 and at least one raw material metering barrel 2. A weighing member 3 for weighing the raw material metering barrel 2 is provided on the bracket 1. A lapping ear 4 is provided on the raw material aggregate barrel, and the raw material metering barrel 2 is supported on the weighing member 3 through the lapping ear 4;

[0028] As Figure 1 shown in the figure, a feed inlet is provided at the top of the raw material metering barrel 2, a discharge outlet is provided at the bottom of the raw material metering barrel 2, and a valve 5 is provided at the discharge outlet.

[0029] Among them, 1. The weighed raw materials are finally sent into a mixing tank 12 for mixing. 2. Liquids (such as water and hydrogen peroxide involved in the raw materials) can also be metered in the same way. The difference from the metering of solid powders is that after the solid powders are metered, they need to be (with power) transported through a conveying pipe (the conveying pipe is prior art) into the mixing tank 12; while for liquids, due to their good fluidity, only the raw material metering barrel 2 for liquid metering needs to be set higher than the mixing tank 12, and then the discharge outlet of the raw material metering barrel 2 is directly communicated with the mixing tank 12. 3. A storage tank 13 for storing raw materials is separately provided at the front end of the metering device of the present application. The discharge outlet of the storage tank 13 is vertically aligned (without contact between the two, and a gap of 1 mm - 6 mm can be reserved between them) with the feed inlet of the raw material metering barrel 2 through a feeding mechanism (which can be but is not limited to the same as the following conveying pipe) to supply materials to the raw material metering barrel 2.

[0030] Working principle: The raw materials (fast-drying cement) enter the raw material metering barrel 2 from the feed inlet of the raw material metering barrel 2. As the raw materials increase, the overall weight of the raw material metering barrel 2 increases.

[0031] During this process, the reading of the weighing member 3 changes (increases). When the reading of the weighing sensor increases to the set reading, the raw material feeding reaches the specified weight. At this time, (manually controlled or through setting a controller) the feeding mechanism is controlled to stop feeding.

[0032] After the feeding mechanism stops, the valve 5 at the bottom of the raw material metering barrel 2 is opened to discharge the raw materials from the raw material metering barrel 2 (the raw materials discharged from the raw material metering barrel 2 are sent into the mixing tank 12). When all the raw materials are discharged, the feeding mechanism starts to repeat the above actions.

[0033] The utility model can realize automatic weighing and metering of raw materials and discharging, can realize cyclic metering of raw materials, and improves the raw material distribution efficiency while ensuring the feeding accuracy of raw materials.

[0034] Furthermore, as Figure 1 and Figure 4As shown, a buffer bucket 6 is provided on the bracket 1. The buffer bucket 6 is located at the bottom of the discharge port, and a feed pipe corresponding to the discharge port is provided on the buffer bucket 6 (a gap is provided between the discharge port and the feed pipe to prevent the contact between the two from affecting the weighing of the load-bearing member).

[0035] When weighing multiple raw materials simultaneously, multiple raw material metering buckets 2 (three in this embodiment) are arranged on the bracket 1, and the discharge ports of the multiple raw material metering buckets 2 are respectively corresponding to the feed pipes up and down. The buffer bucket 6 can temporarily store multiple weighed raw materials and convey the multiple raw materials to the mixing bucket at one time. The conveying pipe does not need to be configured for each raw material metering bucket 2, improving the utilization rate of the device.

[0036] Further, as Figures 1 - 3 shown, the weighing member 3 is a weighing sensor. A rectangular frame 14 is provided at the top of the bracket 1, and triangular plates 7 are respectively provided at the four corners of the rectangular frame 14. The weighing member 3 is provided on the four triangular plates 7;

[0037] Four latching ears 4 are provided and the four latching ears 4 are evenly distributed outside the raw material metering bucket 2. The four latching ears 4 are arranged corresponding to the four weighing members 3 up and down. The valve 5 is a pneumatic wafer butterfly valve. Among them, the four latching ears 4 press on the weighing member 3, the raw material metering bucket 2 is supported by the four weighing members 3, and at the same time the bottom of the raw material metering bucket 2 is suspended; when feeding, the reading of the weighing sensor changes to achieve weighing.

[0038] The model of the weighing sensor is SQB100; the model of the pneumatic wafer butterfly valve is D671X-16, and it is equipped with an AT actuator with a model of DN200.

[0039] Further, as Figure 4 shown, an inclined feeding pipe 8 is provided at the bottom of the buffer bucket 6. The feeding pipe 8 is provided with a feeding inlet and a feeding outlet. The feeding inlet is communicated with the bottom of the buffer bucket 6, the feeding outlet extends upward to be communicated with the feeding port of the mixing bucket, and a mixer and a speed reducer for driving the feeding are provided at the feeding port end of the feeding pipe 8. The model of the feeding pipe 8 is a 219-type conveying pipe. The specific feeding principle is the prior art and will not be elaborated here.

[0040] One end of the feeding pipe 8 away from the buffer bucket 6 is communicated with one channel of a three-way joint 9, and feeding pipes 10 are respectively connected to the other two channels of the three-way joint 9, and a valve 5 is provided between the feeding pipe 10 and the three-way joint 9.

[0041] The three-way joint 9 is connected to the feeding pipe 8 through a flange.

[0042] The buffer bucket 6 is connected to the bracket 1 through an acute-angle plate 11. Among them, for convenient disassembly, the acute-angle plate 11 is connected to the bracket 1 through bolts.

[0043] When in use, this device is used for metering liquid raw materials and solid raw materials respectively. After the raw material metering is completed, it is directly transported to the mixing tank. After being evenly mixed by the mixing tank, pouring can be carried out; it can ensure that the raw material ratio of each pouring is consistent, and the raw materials are mechanically distributed with high distribution efficiency.

[0044] The above are only the preferred embodiments of the present invention. It should be understood that the present invention is not limited to the form disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the concept described herein through the above teachings or the technology or knowledge in related fields. And the changes and modifications made by those skilled in the art without departing from the spirit and scope of the present invention should all be within the protection scope of the appended claims of the present invention.

Claims

1. A powder cement metering device, characterized in that: It includes a bracket and at least one raw material metering barrel. A weighing member for weighing the raw material metering barrel is provided on the bracket. A lapping ear is provided on the raw material aggregate barrel, and the raw material metering barrel is supported on the weighing member through the lapping ear; An inlet is provided at the top of the raw material metering barrel, an outlet is provided at the bottom of the raw material metering barrel, and a valve is provided at the outlet.

2. The powder cement metering device according to claim 1, wherein: A buffer barrel is provided on the bracket. The buffer barrel is located at the bottom of the outlet, and a feed pipe corresponding to the outlet is provided on the buffer barrel.

3. The powder cement metering device according to claim 1, characterized in that: The weighing member is a weighing sensor. A rectangular frame is provided at the top of the bracket, triangular plates are respectively provided at the four corners of the rectangular frame, and weighing members are provided on the four triangular plates; Four lapping ears are provided, and the four lapping ears are evenly distributed outside the raw material metering barrel. The four lapping ears and the four weighing members are arranged corresponding to each other vertically and horizontally.

4. The powder cement metering device according to claim 3, characterized in that: The valve is a pneumatic wafer butterfly valve.

5. The powder cement metering device according to claim 2, wherein: An inclined feeding pipe is provided at the bottom of the buffer barrel.

6. The powder cement metering device according to claim 5, characterized in that: One end of the feeding pipe away from the buffer barrel is communicated with one channel of a three-way joint. Feed pipes are respectively connected to the other two channels of the three-way joint, and valves are provided between the feed pipes and the three-way joint.

7. The powder cement metering device according to claim 6, characterized in that: The three-way joint and the feeding pipe are connected by a flange.

8. The powder cement metering device according to claim 2, wherein: The buffer barrel is connected to the bracket through an acute-angle plate.