Anti-blocking structure of sampling machine
By designing an anti-blocking detection mechanism on the sampler, using adjustment components, downward components and moisture measuring instruments, the sampler operating parameters are adjusted in real time, and the blockage problem caused by excessive coal moisture is solved, which improves sampling efficiency and reduces labor intensity.
Patent Information
- Application Number
- CN202421817001.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-30
AI Technical Summary
Excessive coal moisture will cause coal accumulation and blockage of coal at the sampler's feed port and other parts, affecting sampling efficiency and increasing labor intensity.
A sampler anti-blocking structure is designed, including an anti-blocking detection mechanism, which uses adjustment components and downward components, is equipped with a moisture measuring instrument to detect the moisture content in the coal in real time, and adjust the sampler speed and descent speed when there is high moisture to prevent blockage.
It effectively prevents blockage caused by excessive coal moisture, improves sampling efficiency, and reduces the labor intensity of workers' maintenance and cleaning.
Smart Images

Figure CN223179797U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of coal sampling, and more specifically, to an anti-blocking structure for a sampling machine. Background Art
[0002] The quality of coal is of great significance to the safe and reliable operation of boilers and the reduction of power generation costs. Among them, coal samples are authentic and representative, providing reliable data for coal blending and stable combustion of boilers in departments.
[0003] When sampling coal, the moisture content of the coal from individual mining sites is too high, which easily causes coal accumulation and blockage at the feeding port and other parts of the vehicle sampling machine, making it inconvenient to transport through the feeding belt. When sampling a large amount of coal, frequent sampling failures easily lead to low sampling efficiency. At the same time, workers are required to carry out maintenance and cleaning, increasing the labor intensity. How to invent an anti-blocking structure for a sampling machine to improve these problems has become an urgent problem for those skilled in the art. Summary of the Utility Model
[0004] To make up for the above deficiencies, the utility model provides an anti-blocking structure for a sampling machine, aiming to improve the problems that excessive coal moisture easily causes coal accumulation and blockage at the feeding port and other parts of the vehicle sampling machine, resulting in low sampling efficiency, and the need for workers to carry out maintenance and cleaning, increasing the labor intensity.
[0005] The utility model is realized as follows: an anti-blocking structure for a sampling machine includes a sampling machine body for sampling coal, and also includes
[0006] an anti-blocking detection mechanism. The anti-blocking detection mechanism includes an adjustment component and a pressing-down component. The adjustment component includes a slide rail and a sliding ring. The slide rail is installed on both sides of the sampling machine body. The sliding ring is sleeved on the sampling machine body. The sliding ring is connected with the slide rail in a limit sliding manner. The anti-blocking detection mechanism is installed outside the adjustment component in a limit manner. A moisture measuring instrument is installed at the bottom of the pressing-down component.
[0007] In a preferred technical solution of the utility model, the adjustment component further includes a limit block. The limit block is fixedly installed on the inner wall of the sliding ring. The slide rail is connected with the limit block in a limit sliding manner. The sliding ring is sleeved on the outside of the two slide rails in a limit sliding manner.
[0008] In a preferred technical solution of the utility model, ropes are respectively arranged inside the slide rails. One end of each rope is connected with a reel, and the other end of the rope is connected with the sliding ring in a limit manner.
[0009] In a preferred technical solution of the utility model, connection blocks are fixedly connected to both sides of the top of the sliding ring. The connection blocks are fixedly connected with the ropes.
[0010] In a preferred technical solution of the present utility model, the limiting block is arranged in an isosceles trapezoid shape, and a chute matching the limiting block is provided on one side of the slide rail.
[0011] In a preferred technical solution of the present utility model, the pressing-down assembly includes an installation ring and a limiting slider. There are two groups of the installation rings. The two ends of the two groups of installation rings are respectively fixedly connected with the limiting sliders, and the limiting sliders are connected with the sliding ring in a limiting and sliding manner.
[0012] In a preferred technical solution of the present utility model, electric push rods are respectively fixedly connected to the outer sides of the tops of the two groups of installation rings. The tops of the electric push rods are respectively fixedly connected with positioning plates, and the positioning plates are respectively fixedly connected to the backs of the connecting blocks.
[0013] In a preferred technical solution of the present utility model, both groups of installation rings are arc-shaped, and the two groups of installation rings enclose a shape similar to a frustum of a cone.
[0014] In a preferred technical solution of the present utility model, the side of the limiting slider close to the sliding ring is in an isosceles trapezoid shape, and a groove matching the limiting slider is provided on the outer wall of the sliding ring.
[0015] In a preferred technical solution of the present utility model, four groups of moisture measuring instruments are provided, and the four groups of moisture measuring instruments are respectively installed at both ends of the installation ring directly below the limiting slider.
[0016] [[ID= nineteen]]The beneficial effects of the present utility model are as follows: A coal sampler anti-blocking structure obtained by the above design of the present utility model. When in use, the sliding ring is released in advance when the coal sampler body is inserted into the coal pile, so that the sliding ring is located at the lower end of the coal sampler body. At this time, the coal sampler body descends to mine coal. While the coal sampler body is working, the electric push rod controls the installation ring to descend, so that the installation ring drives the moisture measuring instrument to be located at the bottom of the sliding ring, and the moisture measuring instrument penetrates into the coal to detect the moisture content in the coal. If the moisture content in the coal is relatively high, a signal will be transmitted to increase the rotation speed of the coal sampler body and slow down the descending speed, preventing a large amount of coal with high moisture from entering at one time and causing blockage, greatly reducing the accumulation and blockage of coal caused by excessive coal moisture, improving the sampling efficiency, and reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS [[ID= twenty-three]]
[0017] [[ID= twenty-four]]In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1 It is a schematic structural diagram of one side of the sampling machine body provided by the embodiment of the present utility model;
[0019] Figure 2 It is a schematic structural diagram of the other side of the sampling machine body provided by the embodiment of the present utility model;
[0020] Figure 3 It is a schematic structural diagram of the adjusting assembly and the pressing-down assembly provided by the embodiment of the present utility model;
[0021] Figure 4 It is a schematic structural diagram of the adjusting assembly and the middle fracture of the sampling machine body provided by the embodiment of the present utility model.
[0022] In the figure: 100 - sampling machine body; 200 - anti-blocking detection mechanism; 210 - adjusting assembly; 211 - slide rail; 212 - rope; 213 - slip ring; 214 - connecting block; 215 - limiting block; 220 - pressing-down assembly; 221 - mounting ring; 222 - limiting slider; 223 - positioning plate; 224 - electric push rod; 230 - moisture meter. Specific embodiments
[0023] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figure 1 and Figure 2 , the present utility model provides a technical solution: an anti-blocking structure for a sampling machine, including a sampling machine body 100 for sampling coal, and further including
[0025] The anti-blocking detection mechanism 200, the anti-blocking detection mechanism 200, the anti-blocking detection mechanism 200 includes an adjustment component 210 and a pressing-down component 220. The adjustment component 210 includes a slide rail 211 and a sliding ring 213. The slide rail 211 is installed on both sides of the sampler body 100. The sliding ring 213 is sleeved on the sampler body 100, and the sliding ring 213 is in limiting sliding connection with the slide rail 211. The anti-blocking detection mechanism 200 is limit-installed outside the adjustment component 210. A moisture measuring instrument 230 is installed at the bottom of the pressing-down component 220. The adjustment component 210 slides up and down on the sampler body 100, so that when the sampler body 100 penetrates into the coal, the adjustment component 210 is located above the coal to prevent the coal from accumulating on the adjustment component 210 and the pressing-down component 220. The pressing-down component 220 controls the position of the moisture measuring instrument 230, so that when it is necessary to detect the moisture in the coal, the pressing-down component 220 controls the moisture measuring instrument 230 to be located below the adjustment component 210, which is convenient for the moisture measuring instrument 230 to insert into the coal to measure the moisture of the coal and enable the sampler body 100 to take corresponding countermeasures in advance.
[0026] Please refer to Figures 2 to 4 , the adjustment component 210 further includes a limit block 215. The limit block 215 is fixedly installed on the inner wall of the sliding ring 213. The slide rail 211 is in limiting sliding connection with the limit block 215. The sliding ring 213 is sleeved outside the two slide rails 211 in a limiting sliding manner. Ropes 212 are respectively arranged inside the slide rails 211. One end of each rope 212 is connected to a reel. The other end of the rope 212 is in limiting connection with the sliding ring 213. One end of the rope 212 is connected to a reel, and the reel is used to drive the sliding ring 213 to rise and position. When a section of the rope 212 is released, the sliding ring 213 will slide down to be conveniently located above the coal pile. The reel can be replaced with other structures such as an electric hoist for winding and releasing the rope 212. Connecting blocks 214 are fixedly connected to both sides of the top of the sliding ring 213, and the connecting blocks 214 are fixedly connected to the ropes 212. The limit block 215 is arranged in an isosceles trapezoid shape. A chute matching the limit block 215 is opened on one side of the slide rail 211. The limit block 215 is arranged in an isosceles trapezoid shape, which is convenient for being stuck inside the slide rail 211 and also convenient for sliding up and down.
[0027] Please refer to Figure 3 and Figure 4, the pressing component 220 includes an installation ring 221 and a limit slider 222. There are two sets of installation rings 221. The two ends of the two sets of installation rings 221 are respectively fixedly connected with limit sliders 222. The limit sliders 222 are slidably connected to the sliding ring 213 in a limiting manner. Electric push rods 224 are respectively fixedly connected to the outer sides of the tops of the two sets of installation rings 221. The tops of the electric push rods 224 are respectively fixedly connected with positioning plates 223. The positioning plates 223 are respectively fixedly connected to the backs of the connecting blocks 214. The electric push rods 224 are used to drive the two sets of installation rings 221 to rise and fall respectively. The two sets of installation rings 221 are used to drive the moisture meter 230 up and down. The rising of the moisture meter 230 is used to prevent the bottom of the moisture meter 230 from being damaged. The lowering of the moisture meter 230 facilitates measurement. The two sets of installation rings 221 are both arc-shaped, and the two sets of installation rings 221 enclose a shape similar to a frustum of a cone. The side of the limit slider 222 close to the sliding ring 213 is an isosceles trapezoid, and a groove matching the limit slider 222 is provided on the outer wall of the sliding ring 213. There are four sets of moisture meters 230. The four sets of moisture meters 230 are respectively installed at both ends of the installation ring 221 directly below the limit slider 222. The four sets of moisture meters 230 are respectively electrically connected to the sampling machine body 100 through a single-chip microcomputer, etc. When the moisture monitored by the moisture meter 230 is greater than the set value, the sampling machine body 100 is controlled to make corresponding symmetrical reductions to reduce the risk of blockage.
[0028] Working principle: The sampling machine body 100 samples coal. When the sampling machine body 100 inserts into the coal pile, the sliding ring 213 is released in advance so that the sliding ring 213 is located at the lower end of the sampling machine body 100. At this time, the sampling machine body 100 descends to mine coal. While the sampling machine body 100 is working, the electric push rod 224 controls the installation ring 221 to descend, so that the installation ring 221 drives the moisture meter 230 to be located at the bottom of the sliding ring 213, so that the moisture meter 230 penetrates into the coal to detect the moisture content in the coal. If the moisture content in the coal is relatively high, it will transmit a signal to increase the rotation speed of the sampling machine body 100 and slow down the descending speed at the same time, preventing blockage caused by entering a large amount of coal with high moisture at one time.
[0029] The above is only the preferred embodiment of the present invention and is not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A clogging prevention structure for a sampling machine, including a sampling machine body for sampling coal, characterized in that, It also includes a blockage prevention detection mechanism. The blockage prevention detection mechanism includes an adjustment component and a pressing-down component. The adjustment component includes a slide rail and a slide ring. The slide rail is installed on both sides of the sampling machine body. The slide ring is sleeved on the sampling machine body, and the slide ring is in limit sliding connection with the slide rail. The blockage prevention detection mechanism is installed outside the adjustment component in a limited manner. A moisture measuring instrument is installed at the bottom of the pressing-down component.
2. The anti-blocking structure of a sampling machine according to claim 1, characterized in that: The adjustment component further includes a limit block. The limit block is fixedly installed on the inner wall of the slide ring. The slide rail is in limit sliding connection with the limit block. The slide ring is sleeved on the outside of the two slide rails in a limited sliding manner.
3. The anti-clogging structure of a sampler according to claim 2, characterized in that: Ropes are respectively arranged inside the slide rails. One end of each rope is connected to a reel, and the other end of the rope is in limit connection with the slide ring.
4. The anti-blocking structure of a sampler according to claim 3, characterized in that: Connecting blocks are fixedly connected to both sides of the top of the slide ring, and the connecting blocks are fixedly connected to the ropes.
5. The anti-blocking structure of a sampling machine according to claim 2, characterized in that: The limit block is arranged in an isosceles trapezoid shape, and a chute matching the limit block is opened on one side of the slide rail.
6. The anti-blocking structure of a sampling machine according to claim 4, characterized in that: The pressing-down component includes an installation ring and a limit slider. There are two groups of installation rings. The two ends of the two groups of installation rings are respectively fixedly connected with limit sliders, and the limit sliders are in limit sliding connection with the slide ring.
7. The anti-clogging structure of a sampler according to claim 6, characterized in that: Electric push rods are respectively fixedly connected to the outer sides of the tops of the two groups of installation rings. The tops of the electric push rods are respectively fixedly connected with positioning plates, and the positioning plates are respectively fixedly connected to the backs of the connecting blocks.
8. The anti-blocking structure of a sampler according to claim 6, characterized in that: Both groups of installation rings are arc-shaped, and the two groups of installation rings enclose a shape similar to a frustum of a cone.
9. The anti-blocking structure of a sampling machine according to claim 7, characterized in that: The side of the limit slider close to the slide ring is in an isosceles trapezoid shape, and a groove matching the limit slider is opened on the outer wall of the slide ring.
10. The anti-blocking structure of a sampling machine according to claim 6, characterized in that: There are four groups of moisture measuring instruments. The four groups of moisture measuring instruments are respectively installed at both ends of the installation ring directly below the limit slider.