Refractory material performance detection device
Through the automatic ignition, temperature control and uniform heating design of the refractory material performance detection device, the problems of detection inhomogeneity and safety hazards in the prior art are solved, and high-precision and safe detection effects are achieved.
Patent Information
- Application Number
- CN202422671710.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing refractory detection methods cannot accurately control the combustion temperature and have unevenness, which affects experimental data and poses safety hazards.
The refractory material performance detection device is adopted, combined with vision sensors, laser thermometers, smoke sensors and water pumps, to achieve automatic ignition, temperature control and uniform heating, and to monitor and automatically extinguish fires in real time during the detection process.
Improve the accuracy and safety of the detection data to ensure the practicality and safety of the detection process.
Smart Images
Figure CN223180157U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to the detection of refractory materials, and specifically relates to a device for detecting the performance of refractory materials. Background Art
[0002] Refractory materials are applied to various fields of the national economy such as iron and steel, non-ferrous metals, glass, cement, ceramics, petrochemical, machinery, boilers, light industry, electric power, and military industry. They are essential basic materials to ensure the production operation and technological development of the above industries and play an irreplaceable important role in the development of high-temperature industrial production. When producing refractory materials, it is necessary to burn the refractory materials to check whether the flame retardant performance of the refractory materials meets the standards. By gradually approaching the refractory materials to the flame and observing whether the surface of the refractory materials turns black and burns, the flame retardant performance of the refractory materials can be judged. However, most of the existing refractory material detections are carried out by manual clamping. This method not only cannot accurately control the combustion temperature of the refractory materials, but also the combustion of the refractory materials will be very uneven, affecting the experimental data. At the same time, in the existing manual detection, if the refractory materials catch fire, it cannot be extinguished in the first time, posing a certain safety hazard.
[0003] In view of this, the present utility model is specifically proposed. Content of the Utility Model
[0004] The technical problem to be solved by the present utility model is to overcome the deficiencies of the prior art and provide a device for detecting the performance of refractory materials. To solve the above technical problems, the basic concept of the technical solution adopted by the present utility model is:
[0005] A device for detecting the performance of refractory materials includes a detection box and a power box connected thereto. A visual sensor and a laser temperature gun are embedded in the detection box. One end of the real-time detection box is fixedly connected to a power box, and the other end of the power box is fixedly connected to a water storage tank. A water pump is fixedly connected to one side of the water storage tank, and a flame adjustment box is fixedly connected to one side of the power box. A gear box is fixedly connected inside the power box, and a rotary motor is arranged at the input end of the gear box. A combustion seat is fixedly connected inside the detection box, and a combustion nozzle and a lighter are embedded in the combustion seat. A water spray cover is arranged on the detection box, and a smoke sensor is arranged on the water spray cover. A box door is connected to the detection box through a hinge. The detection box, the power box, and the water storage tank all play a role in stable support. The water storage tank plays a role in storing water, and the rotary motor provides rotational power for the device.
[0006] As a further solution of the present utility model: The water pump is internally connected to the water storage tank through a water suction pipe. The output end of the water pump is connected to the diversion pipe, and the other end of the diversion pipe is connected to the water spraying cover. The water suction pipe and the diversion pipe play a role in guiding the flow, and the water spraying cover facilitates uniform water spraying.
[0007] As a further solution of the present utility model: One side of the water storage tank is fixedly connected with a control box and a fixed support. An air storage tank is embedded in the fixed support. The air storage tank is connected to the flame adjustment box through an air supply pipe. The fixed support plays a role in fixing and locking. The air storage tank facilitates providing combustion gas for the device, and the flame adjustment box facilitates adjusting the gas supply volume.
[0008] As a further solution of the present utility model: A driven gear is connected in the gear box through a bearing seat. One side of the driven gear is meshed and connected with a driving gear. The driving gear is sleeved on the output end of the rotating motor. The driving gear and the driven gear play a role in power transmission.
[0009] As a further solution of the present utility model: The output end of the gear box is connected to the input end of the rotating support. The output end of the rotating support is provided with a support frame. A thimble is arranged on the support frame, and an object to be detected is sleeved on the thimble. The rotating support plays a role in rotating and supporting, and the support frame and the thimble play a role in rotating and supporting.
[0010] As a further solution of the present utility model: Diversion grooves are arranged around the rotating support. The diversion grooves are opened on the detection box. The diversion grooves play a role in guiding the flow, and the diversion grooves adopt an annular design.
[0011] As a further solution of the present utility model: A return pipe is arranged on the detection box. The other end of the return pipe is provided with a filter box. The other end of the filter box is connected to the water storage tank through a return pipe. The diversion grooves are communicated with the return pipe. Through the above design, it is convenient to guide and filter the sewage and then reuse it.
[0012] After adopting the above technical solutions, the present utility model has the following beneficial effects compared with the prior art.
[0013] In the present utility model, through the design of the flame adjustment box, the burner, the ignition gun and the rotating motor, it can not only automatically ignite, but also control the flame temperature by adjusting the gas flow rate. By rotating the object to be detected, the object to be detected is ensured to be heated evenly, improving the accuracy of the detection data, and it has strong practicability.
[0014] In this utility model, through the design of a laser temperature gun, a vision sensor, a smoke sensor, and a water pump, it is not only possible to observe the detection process, but also to monitor the color and temperature of the surface of the object to be detected in real time. When the object to be detected catches fire, it can accurately detect and automatically extinguish the fire, further improving the practicality and safety of the device.
[0015] The following further describes in detail the specific implementation manners of this utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings, as a part of this application, are used to provide a further understanding of this utility model. The schematic embodiments of this utility model and their descriptions are used to explain this utility model, but do not constitute an improper limitation to this utility model. Obviously, the accompanying drawings in the following description are only some embodiments. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. In the drawings:
[0017] Figure 1 is a schematic structural diagram of this utility model;
[0018] Figure 2 is a front view of this utility model;
[0019] Figure 3 is a schematic structural diagram of the ejector pin of this utility model;
[0020] Figure 4 is a control block diagram of this utility model.
[0021] In the figure: 1, detection box; 2, box door; 3, power box; 4, water storage tank; 5, fixed support; 6, gas storage tank; 7, flame adjustment box; 8, vision sensor; 9, diversion pipe; 10, laser temperature gun; 11, gas supply pipe; 12, control box; 13, water suction pipe; 14, water pump; 15, rotating motor; 16, driving gear; 17, gear box; 18, driven gear; 19, rotating support; 20, combustion seat; 21, ignition gun; 22, combustion nozzle; 23, water spray cover; 24, smoke sensor; 25, object to be detected; 26, support frame; 27, diversion groove; 28, return pipe; 29, filter box; 30, ejector pin.
[0022] It should be noted that these drawings and text descriptions are not intended to limit the scope of the concept of this utility model in any way, but to illustrate the concept of this utility model to those skilled in the art by referring to specific embodiments. SPECIFIC IMPLEMENTATION MANNERS
[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments in conjunction with the accompanying drawings in the embodiments of the present utility model. The following embodiments are used to illustrate the present utility model but are not used to limit the scope of the present utility model.
[0024] As Figures 1 to 4 shown, a refractory material performance detection device includes a detection box 1 and a power box 3 connected thereto. A vision sensor 8 and a laser temperature gun 10 are embedded in the detection box 1. One end of the real-time detection box 1 is fixedly connected to the power box 3, and the other end of the power box 3 is fixedly connected to a water storage tank 4. A water pump 14 is fixedly connected to one side of the water storage tank 4, and a flame adjustment box 7 is fixedly connected to one side of the power box 3. A gear box 17 is fixedly connected inside the power box 3. A rotating motor 15 is provided at the input end of the gear box 17. A combustion seat 20 is fixedly connected inside the detection box 1. A combustion nozzle 22 and an ignition gun 21 are embedded in the combustion seat 20. A water spray cover 23 is provided on the detection box 1, and a smoke sensor 24 is provided on the water spray cover 23. A box door 2 is connected to the detection box 1 through a hinge. The detection box 1, the power box 3, and the water storage tank 4 all play a role in stable support. The water storage tank 4 plays a role in storing water, and the rotating motor gives the device rotational power.
[0025] Among them, the water pump 14 is internally connected to the water storage tank 4 through a water suction pipe 13. The output end of the water pump 14 is connected to a diversion pipe 9, and the other end of the diversion pipe 9 is connected to the water spray cover 23. The water suction pipe 13 and the diversion pipe 9 play a role in guiding the flow, and the water spray cover 23 facilitates uniform water spraying.
[0026] A control box 12 and a fixed support 5 are fixedly connected to one side of the water storage tank 4. An air storage tank 6 is embedded in the fixed support 5. The air storage tank 6 is connected to the flame adjustment box 7 through a gas supply pipe 11. The fixed support 5 plays a role in fixing and locking. The air storage tank 6 facilitates providing combustion gas for the device, and the flame adjustment box 7 facilitates adjusting the gas supply volume.
[0027] A driven gear 18 is connected inside the gear box 17 through a bearing seat. A driving gear 16 is meshed with one side of the driven gear 18. The driving gear 16 is sleeved on the output end of the rotating motor 15. The driving gear 16 and the driven gear 18 play a role in power transmission.
[0028] The output end of the gear box 17 is connected to the input end of a rotating support 19. The output end of the rotating support 19 is provided with a support frame 26. A thimble 30 is provided on the support frame 26. A test object 25 is sleeved on the thimble 30. The rotating support 19 plays a role in rotating support, and the support frame 26 and the thimble 30 play a role in rotating support.
[0029] There are diversion channels 27 arranged around the rotary support 19. The diversion channels 27 are opened on the detection box 1. The diversion channels 27 play a role in diversion and are designed in a ring shape.
[0030] A return pipe 28 is arranged on the detection box 1. The other end of the return pipe 28 is provided with a filter box 29. The other end of the filter box 29 is connected to the water storage tank 4 through the return pipe 28. The diversion channels 27 are communicated with the return pipe 28. Through the above design, it is convenient to divert and filter the sewage and then reuse it.
[0031] The working principle of the present utility model is as follows: Before use, add an appropriate amount of clear water to the water storage tank 4 and inject an appropriate amount of gas into the gas storage tank 6. After connecting the control box 12 to a computer and installing the supporting software on the computer, it can be used. When in use, open the box door 2, insert the object to be detected 25 on the thimble 30, and make it fit with one end of the support frame 26 close to the thimble 30 to ensure stable installation. Close the box door 2, turn on the connected computer and start the supporting software. Start the ignition function by clicking the button on the supporting software. After the gas in the gas storage tank 6 reaches the flame adjustment box 7, the flame adjustment box 7 works to allow a small flow of gas to pass through the flame adjustment box 7 and be discharged through the burner 22. Then, the ignition gun 21 works to emit an electric spark for ignition. If the ignition is not successful within 5 seconds, it is necessary to re-ignite through the ignition button on the software. After ignition, the flame is sprayed on the object to be detected 25, and the visual sensor 8 and the laser temperature measuring gun 10 work to detect and record the color and temperature of the surface of the object to be detected 25 in real time. At this time, according to needs, the flame adjustment box 7 can be controlled by the software to increase the gas flow rate, thereby increasing the combustion temperature of the gas and further performing multi-level temperature combustion detection on the object to be detected 25. During the detection process, the rotation motor 15 works to drive the object to be detected 25 to rotate through the gearbox 17 and the support frame 26, so as to ensure uniform heating of the object to be detected 25 and improve the accuracy of the detection data. During the detection process, the smoke sensor 24 works. If the object to be detected 25 burns due to insufficient flame retardancy, the control box 12 will receive an abnormal signal from the smoke sensor 24, and then control the water pump 14 to start working, control the flame adjustment box 7 to close the gas, and the water pump 14 will draw out the clear water and spray it out through the water spray cover 23 to extinguish the fire on the object to be detected 25 immediately. The structure of the present utility model is reasonably designed and convenient to install and use. Through the design of the flame adjustment box 7, the burner 22, the ignition gun 21 and the rotation motor 15, it can not only automatically ignite, but also control the flame temperature by adjusting the gas flow rate. By rotating the object to be detected 25, the uniform heating of the object to be detected 25 is ensured, and the accuracy of the detection data is improved, with strong practicability. Through the design of the laser temperature measuring gun 10, the visual sensor 8, the smoke sensor 24 and the water pump 14, it can not only observe the detection process, but also monitor the color and temperature of the surface of the object to be detected 25 in real time. When the object to be detected 25 burns, it can accurately detect and automatically extinguish the fire, further improving the practicability and safety of the device.
[0032] The above are only the preferred embodiments of the present utility model and do not impose any formal limitations on the present utility model. Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art of this patent, without departing from the scope of the technical solution of the present utility model, can make some changes or modifications using the technical content prompted above to form equivalent embodiments of equivalent changes. However, as long as it does not depart from the content of the technical solution of the present utility model, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims
1. A refractory material performance detection device, comprising a detection box (1) and a power box (3) connected thereto, characterized in that, A vision sensor (8) and a laser thermometer gun (10) are embedded in the detection box (1). One end of the real-time detection box (1) is fixedly connected to a power box (3). The other end of the power box (3) is fixedly connected to a water storage tank (4). A water pump (14) is fixedly connected to one side of the water storage tank (4). A flame adjustment box (7) is fixedly connected to one side of the power box (3). A gear box (17) is fixedly connected inside the power box (3). A rotating motor (15) is arranged at the input end of the gear box (17). A combustion seat (20) is fixedly connected inside the detection box (1). A burner (22) and an ignition gun (21) are embedded in the combustion seat (20). A water spray cover (23) is arranged on the detection box (1). A smoke sensor (24) is arranged on the water spray cover (23). A box door (2) is connected to the detection box (1) through a hinge.
2. The refractory material performance detection device according to claim 1, characterized in that The water pump (14) is internally connected to the water storage tank (4) through a water suction pipe (13). The output end of the water pump (14) is connected to a diversion pipe (9). The other end of the diversion pipe (9) is connected to the water spray cover (23).
3. The refractory material performance detection device according to claim 1, characterized in that, A control box (12) and a fixed support (5) are fixedly connected to one side of the water storage tank (4). An air storage tank (6) is embedded in the fixed support (5). The air storage tank (6) is connected to the flame adjustment box (7) through an air supply pipe (11).
4. The refractory material performance detection device according to claim 1, characterized in that A driven gear (18) is connected inside the gear box (17) through a bearing seat. A driving gear (16) is meshed and connected to one side of the driven gear (18). The driving gear (16) is sleeved on the output end of the rotating motor (15).
5. The refractory material performance detection device according to claim 1, characterized in that, The output end of the gear box (17) is connected to the input end of a rotating support (19). A support frame (26) is arranged at the output end of the rotating support (19). A thimble (30) is arranged on the support frame (26). A test object (25) is sleeved on the thimble (30).
6. The refractory material performance detection device according to claim 5, characterized in that, Flow guiding grooves (27) are arranged around the rotating support (19). The flow guiding grooves (27) are formed on the detection box (1).
7. The refractory material performance detection device according to claim 6, characterized in that, A return pipe (28) is arranged on the detection box (1). The other end of the return pipe (28) is provided with a filter box (29). The other end of the filter box (29) is connected to the water storage tank (4) through the return pipe (28). The flow guiding grooves (27) are communicated with the return pipe (28).