Inverter inspection and test device
Through the inverter inspection and testing device, it detects its functions before the inverter is connected to the diesel engine, which solves the problem of inconvenient detection of inverters in diesel power stations and improves the detection efficiency and product quality.
Patent Information
- Application Number
- CN202421811676.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The inverter used in diesel power stations cannot effectively detect its working conditions when entering the factory for inspection, resulting in the test being carried out after assembly and wiring is completed, which is time-consuming and labor-intensive and delays the product delivery period.
An inverter inspection and testing device is provided, including an aviation plug, wiring terminal and detection component, which is used to connect to the control screen before the inverter is connected to the diesel engine. Through the detection component, the inverter operation status is controlled and displayed to ensure that all functions are normal.
It realizes the detection of the inverter before it is connected to the control screen, reducing the probability of failure, quickly judging faults, improving detection efficiency, and ensuring product quality.
Smart Images

Figure CN223180316U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inverter inspection. More specifically, the utility model relates to an inverter inspection and testing device. Background Art
[0002] When an inverter for a diesel power station enters the factory for inspection, due to the lack of equipment and measures to check its working condition, only the appearance quality is inspected. If the appearance quality is qualified, the product is put into storage. This inverter is used as a qualified product for assembly and wiring in the diesel power station.
[0003] When the diesel power station is not started and running, it is generally impossible to effectively detect the functions of the inverter. These functions are operated and displayed on the electrical control panel. In this case, it is necessary to wait until the product assembly and the electrical system wiring are completed and then transfer to the test station to start and run the diesel power station for testing.
[0004] During the process of starting and running the diesel power station in the test station, if there is no voltage output and the working condition of the indicator lights on the control panel, it is necessary to search for the reasons from many places. However, since the control of multiple lines is interconnected, it is very difficult to find the real reasons and components for abnormal operation.
[0005] Due to the above reasons, the ineffective inspection of the inverter has a great impact on the later work, wasting time and labor and delaying the product delivery period. Content of the Utility Model
[0006] Aiming at the deficiencies of the prior art, the utility model innovatively provides an inverter inspection and testing device, which can solve the technical problem of inconvenient detection of inverters in diesel power stations in the prior art.
[0007] To achieve the above technical purpose, the utility model discloses an inverter inspection and testing device for detecting the functions of an inverter on a control panel of a diesel power station, including:
[0008] An aviation plug for connecting with an aviation socket on the inverter, the aviation plug including a plurality of leads;
[0009] A wiring terminal including a plurality of connection heads, at least part of the leads of the aviation plug being connected to the connection heads;
[0010] The aviation plug is further connected with a detection component for controlling and displaying the operating state of the inverter.
[0011] Further, the leads of the aviation plug include: a first power supply line, a second power supply line, a negative line of a fault lamp, an alternating current live wire, an alternating current neutral wire, a positive line of an operating lamp, a positive line of a fault lamp, and a negative line of an operating lamp.
[0012] The terminal block includes: a first power supply connector, a second power supply connector, a positive connector for the operating lamp, a negative connector for the operating lamp, a positive connector for the fault lamp, and a negative connector for the fault lamp, where
[0013] The first power supply line is connected to the first power supply connector, the second power supply line is connected to the second power supply connector, the negative fault lamp line is connected to the negative fault lamp connector, the positive operating lamp line is connected to the positive operating lamp connector, the positive fault lamp line is connected to the positive fault lamp connector, and the negative operating lamp line is connected to the negative operating lamp connector.
[0014] Further, the detection component includes a control switch, a voltmeter, and a power supply indicator lamp.
[0015] The voltmeter is connected to the AC live wire and the AC neutral wire. The control switch is connected between the AC live wire and the voltmeter. The power supply indicator lamp is connected in parallel with the voltmeter.
[0016] Further, the control switch is a 16A 1P miniature circuit breaker.
[0017] Further, the detection component further includes an aviation socket, and the aviation socket is connected in parallel with the voltmeter.
[0018] Further, the inverter inspection and testing device further includes an operating lamp. The positive pole of the operating lamp is connected to the positive operating lamp connector, and the negative pole of the operating lamp is connected to the negative operating lamp connector.
[0019] Further, the inverter inspection and testing device further includes a fault lamp. The positive pole of the fault lamp is connected to the positive fault lamp connector, and the negative pole of the fault lamp is connected to the negative fault lamp connector.
[0020] Further, a power supply lamp is also connected between the first power supply connector and the second power supply connector.
[0021] Further, it further includes a machine body, and the terminal block, the detection component, and the aviation plug are all arranged on the machine body.
[0022] The beneficial effects of the present utility model are as follows:
[0023] The inverter inspection and testing device provided by the present utility model is used to detect the functions of the inverter of the diesel power station control panel. After the inverter is connected to the diesel engine and before it is connected to the control panel, the inverter is detected to ensure that all functions are normal when the inverter is connected to the control panel, so as to reduce the probability of faults during the overall inspection of the power station and enable quick fault judgment. Description of the Drawings
[0024] Figure 1The circuit schematic diagram of the inverter inspection and testing device according to the embodiment of the present utility model is shown.
[0025] In the figure,
[0026] 1. Aviation plug; 11. First power supply line; 12. Second power supply line; 13. Negative line of the fault lamp; 14. Positive line of the fault lamp; 15. Negative line of the operation lamp; 16. Positive line of the operation lamp; 17. AC live wire; 18. AC neutral wire; 21. First power supply connector; 22. Second power supply connector; 23. Negative connector of the fault lamp; 24. Positive connector of the fault lamp; 25. Negative connector of the operation lamp; 26. Positive connector of the operation lamp; 31. Power supply lamp; 32. Fault lamp; 33. Operation lamp; 41. Control switch; 42. Voltmeter; 43. Power supply indicator lamp; 44. Aviation socket. Specific embodiments
[0027] The inverter inspection and testing device provided by the present utility model will be explained and described in detail below with reference to the accompanying drawings of the specification.
[0028] The inverter inspection and testing device provided by the present utility model is used for function detection of the inverter of the diesel power station control panel. After the inverter is connected to the diesel engine and before it is connected to the control panel, the inverter is detected to ensure that all functions are normal when the inverter is connected to the control panel, so as to reduce the probability of faults during the overall inspection of the power station and enable quick fault judgment. The present utility model will be introduced in detail below with specific embodiments:
[0029] In one embodiment, as Figure 1 shown, the present utility model provides an inverter inspection and testing device for function detection of the inverter of the diesel power station control panel, including a body, which is in a boxed structure for easy carrying. An aviation plug 1 is provided on the body for connecting to the aviation socket on the inverter, and the aviation plug 1 includes multiple leads. A wiring terminal is also provided on the body, and the wiring terminal includes multiple connection heads, and at least part of the leads of the aviation plug 1 are connected to the connection heads. Optionally, the aviation plug 1 is also connected with a detection component for controlling and displaying the operation state of the inverter.
[0030] In this embodiment, the model of the aviation plug 1 is Q24K8PJ, and the leads include: a first power line 11, a second power line 12, a fault lamp negative line 13, an alternating current live wire 17, an alternating current neutral wire 18, a running lamp positive line 16, a fault lamp positive line 14, and a running lamp negative line 15. The wiring terminals include: a first power connector 21, a second power connector 22, a running lamp positive connector 26, a running lamp negative connector 25, a fault lamp positive connector 24, and a fault lamp negative connector 23. Among them, the first power line 11 is connected to the first power connector 21, the second power line 12 is connected to the second power connector 22, the fault lamp negative line 13 is connected to the fault lamp negative connector 23, the running lamp positive line 16 is connected to the running lamp positive connector 26, the fault lamp positive line 14 is connected to the fault lamp positive connector 24, and the running lamp negative line 15 is connected to the running lamp negative connector 25. A power lamp 31 is also connected between the first power connector 21 and the second power connector 22 for indicating the power supply status.
[0031] Optionally, both the aviation plug 1 and the wiring terminals are led out from the back of the machine body, which is convenient for connecting other devices.
[0032] The detection component is arranged inside the machine body and includes a control switch 41, a voltmeter 42, and a power supply indicator lamp 43. The voltmeter 42 is an alternating current voltmeter for measuring and displaying the alternating current voltage value output by the inverter. The voltmeter 42 is connected to the alternating current live wire 17 and the alternating current neutral wire 18. The control switch 41 is connected between the alternating current live wire 17 and the voltmeter 42, and the power supply indicator lamp 43 is connected in parallel with the voltmeter 42. Optionally, the detection component further includes an aviation socket 44, and the aviation socket 44 is connected in parallel with the voltmeter 42. In this embodiment, the control switch 41 is a 16A1P miniature circuit breaker.
[0033] In some embodiments, the inverter inspection and test device further includes a running lamp 33. The positive pole of the running lamp 33 is connected to the running lamp positive connector 26, and the negative pole of the running lamp 33 is connected to the running lamp negative connector 25. The inverter inspection and test device further includes a fault lamp 32. The positive pole of the fault lamp 32 is connected to the fault lamp positive connector 24, and the negative pole of the fault lamp 32 is connected to the fault lamp negative connector 23.
[0034] Optionally, the voltmeter 42 and each indicator lamp are arranged on the top of the machine body for convenient data reading and signal indication.
[0035] The usage method of the inverter inspection and test device provided by the present utility model includes:
[0036] The aviation plug 1 is docked with the inverter socket. Start the diesel engine. After the unit runs normally, check the status of each component on the inverter inspection and test device: If the inverter works normally, the operation light 33 above the inverter inspection and test device is on, the fault light 32 is off, and at the same time, below the inspection and test bench, the red power indicator light of the inverter DC output D12V is on. After closing the switch of the empty box, the voltmeter 42 shows a voltage of 220V and the green AC light is on, which indicates that the inverter is normal. Otherwise, it indicates that the inverter has a fault.
[0037] Further troubleshooting: 1. If the operation light 33 above the inverter inspection and test bench of the diesel power station control box is on and the fault light 32 is on, or the operation light 33 is off and the fault light 32 is on, it indicates that the inverter has a fault. 2. If the power light 31 below the inverter inspection and test bench of the diesel power station control box is off, it indicates that the 16V output circuit of the inverter does not work. 3. After closing the 1P miniature circuit breaker with a rating of 16A on the inverter inspection and test bench of the diesel power station control box, if both the voltmeter and the green indicator light do not work, it indicates that the AC output circuit of the inverter does not work.
[0038] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0039] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0040] In the description of this specification, the descriptions referring to terms such as "this embodiment", "one embodiment", "some embodiments", "examples", "specific examples", or "some examples", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any at least one embodiment or example. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0041] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0042] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and simple improvements made to the substantial content of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An inverter inspection and testing device for performing functional tests on the inverter of a diesel power station control panel, characterized in that Including: An aviation plug, which is used to connect with the aviation socket on the inverter. The aviation plug includes multiple leads; A terminal block, which includes multiple connection heads. At least part of the leads of the aviation plug are connected to the connection heads; The aviation plug is also connected with a detection component, which is used to control and display the operating state of the inverter.
2. The inverter inspection and test device according to claim 1, characterized in that, The leads of the aviation plug include: a first power supply line, a second power supply line, a negative line of the fault lamp, an alternating current live wire, an alternating current neutral wire, a positive line of the operating lamp, a positive line of the fault lamp, and a negative line of the operating lamp, The terminal block includes: a first power supply connector, a second power supply connector, a positive connector of the operating lamp, a negative connector of the operating lamp, a positive connector of the fault lamp, and a negative connector of the fault lamp. Among them, The first power supply line is connected to the first power supply connector, the second power supply line is connected to the second power supply connector, the negative line of the fault lamp is connected to the negative connector of the fault lamp, the positive line of the operating lamp is connected to the positive connector of the operating lamp, the positive line of the fault lamp is connected to the positive connector of the fault lamp, and the negative line of the operating lamp is connected to the negative connector of the operating lamp.
3. The inverter inspection and testing device according to claim 2, wherein, The detection component includes a control switch, a voltmeter, and a power supply indicator light, The voltmeter is connected to the alternating current live wire and the alternating current neutral wire. The control switch is connected between the alternating current live wire and the voltmeter. The power supply indicator light is connected in parallel with the voltmeter.
4. The inverter inspection and test device according to claim 3, characterized in that, The control switch is a 16A1P miniature circuit breaker.
5. The inverter inspection and test device according to claim 3, characterized in that The detection component also includes an aviation socket, which is connected in parallel with the voltmeter.
6. The inverter inspection and testing device according to claim 5, wherein, The inverter inspection and test device also includes an operating lamp. The positive pole of the operating lamp is connected to the positive connector of the operating lamp, and the negative pole of the operating lamp is connected to the negative connector of the operating lamp.
7. The inverter inspection and test device according to claim 6, characterized in that, The inverter inspection and test device also includes a fault lamp. The positive pole of the fault lamp is connected to the positive connector of the fault lamp, and the negative pole of the fault lamp is connected to the negative connector of the fault lamp.
8. The inverter inspection and testing device according to claim 7, wherein A power supply lamp is also connected between the first power supply connector and the second power supply connector.
9. The inverter inspection and testing device according to any one of claims 1-8, characterized in that It also includes a body, and the terminal block, the detection component, and the aviation plug are all arranged on the body.