New energy PCBA intelligent automatic testing machine

By designing hydraulic telescopic rods, pushing components and position adjustment mechanisms, the inconvenience of installation and removal of PCBA circuit boards in automated testing is solved, and the testing efficiency is improved.

CN223180345UActive Publication Date: 2025-08-01DONGGUAN SHINYOU INTELLIGENT TECHNOLOGY CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421276084.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-08-01
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

In the prior art, PCBA circuit boards are inconvenient when placed and removed, resulting in low automation testing efficiency of PCBA circuit boards for new energy vehicles.

Method used

A new energy PCBA intelligent automation testing machine was designed, using hydraulic telescopic rods, material pushing components and position adjustment mechanisms. By adjusting the position of the positioning plate, the PCBA circuit board is easily installed and removed.

Benefits of technology

It realizes the convenient installation and removal of PCBA circuit boards, improving the efficiency and convenience of automated testing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223180345U_ABST
    Figure CN223180345U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of PCBA detection equipment, in particular to a new energy PCBA intelligent automatic test machine which comprises a detection box body, the upper end of the detection box body is fixedly connected with a vertical plate, the front end of the vertical plate is fixedly provided with a hydraulic telescopic rod, and the output end of the hydraulic telescopic rod is fixedly connected with a pressing plate. The upper end of the detection box body is detachably connected with a supporting plate through a bolt, the left end of the second positioning plate is provided with a material pushing assembly, the upper end face of the needle plate is provided with a sliding hole, the interior of the sliding hole is slidably connected with a first positioning plate, the lower end of the first positioning plate is provided with a position adjusting mechanism, and the position adjusting mechanism is used for adjusting the height of the first positioning plate. According to the utility model, under the mutual cooperation of the position adjusting mechanism and the material pushing assembly, the PCBA circuit board can be conveniently placed in a detection position formed by the first positioning plate, the second positioning plate and the positioning columns, and the PCBA circuit board after the test can be conveniently taken out from the detection position.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of PCBA detection equipment, in particular to a new energy PCBA intelligent automatic testing machine. Background Art

[0002] With the rapid development of the new energy vehicle market, the demand for PCBA (printed circuit board assembly) circuit boards is also increasing day by day. As the core component of the new energy vehicle electronic control system, the manufacturing quality and performance of PCBA directly affect the safety and reliability of the whole vehicle. Therefore, strict requirements are put forward for PCBA manufacturers in the manufacturing of new energy vehicle PCBA circuit boards. After the production and manufacturing of new energy vehicle PCBA circuit boards are completed, they need to be tested.

[0003] The application number of the Chinese utility model patent is: 202023042160.2, which discloses a Bluetooth PCBA automatic testing device. When detecting the PCBA board, the PCBA board is placed at the detection position, and then the driving part is started to drive the top plate to press against the needle plate, so that the needle plate moves downward, so that the test needles penetrate out of the needle holes, contact with the PCBA board, and then are tested through the detection system, so as to realize automatic detection, finally reduce the labor intensity and improve the work efficiency.

[0004] However, when the above patent is used, before the PCBA circuit board is placed at the detection position composed of multiple positioning posts for detection operations, due to the thin thickness of the PCBA circuit board and the fixed positions of the positioning posts, the size of the detection position composed of the positioning posts corresponds to the size of the PCBA circuit board. At this time, it is very inconvenient whether to place the PCBA circuit board or take the PCBA circuit board out of the needle plate. Therefore, it is necessary to design a new energy PCBA intelligent automatic testing machine. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art and propose a new energy PCBA intelligent automatic testing machine.

[0006] To achieve the above object, the utility model adopts the following technical solutions: a new energy PCBA intelligent automatic testing machine, including a detection box body, a vertical plate is fixedly connected to the upper end of the detection box body, a hydraulic telescopic rod is fixedly installed at the front end of the vertical plate, a pressing plate is fixedly connected to the output end of the hydraulic telescopic rod, the upper end of the detection box body is detachably connected with a support plate through bolts, a plurality of test needles are fixedly connected to the upper end of the support plate, a plurality of first springs are fixedly connected to the upper end of the support plate, one end of the first spring far away from the support plate is fixedly connected to a needle plate, a first sliding rod is fixedly connected to the bottom end of the needle plate, the first sliding rod penetrates downward through the support plate and extends into the detection box body, and is slidably connected between the support plate and the detection box body, and the first spring is sleeved on the circumferential surface of the first sliding rod, a plurality of needle holes are formed on the upper end surface of the needle plate, the plurality of needle holes respectively correspond to the plurality of test needles one by one, and are respectively located directly above the plurality of test needles, two positioning columns distributed front and back are fixedly connected to the upper end of the needle plate, a second positioning plate is fixedly connected to the left side of the upper end of the needle plate, a feeding component is installed at the left end of the second positioning plate, a sliding hole is formed on the upper end surface of the needle plate, a first positioning plate is slidably connected inside the sliding hole, a position adjusting mechanism is installed at the lower end of the first positioning plate, and the position adjusting mechanism is used to adjust the height of the first positioning plate.

[0007] Further, a detection position is formed among the first positioning plate, the second positioning plate and the positioning column, and a plurality of needle holes are all located within the detection position. A PCBA circuit board is placed within the detection position, and the height of the PCBA circuit board is greater than the heights of the first positioning plate, the second positioning plate and the positioning column.

[0008] Further, the feeding component includes a pull rod, a moving block and a second spring. The pull rod is slidably connected inside the second positioning plate, a moving block is fixedly connected to the circumferential surface of the pull rod, the moving block is slidably connected to the top end of the needle plate, the second spring is sleeved on the circumferential surface of the pull rod, one end of the second spring is fixedly connected to the second positioning plate, and the other end of the second spring is fixedly connected to the moving block.

[0009] Further, a second sliding rod is fixedly connected to the left end of the second positioning plate, the second sliding rod penetrates through the moving block to the left, and the moving block is slidably connected to the second sliding rod.

[0010] Further, the position adjusting mechanism includes a threaded rod, a support plate and a connecting plate. The connecting plate is fixedly connected to the bottom end of the first positioning plate, the support plate is fixedly connected to the front end of the needle plate, the threaded rod is threadedly connected inside the support plate, and the threaded rod is rotatably connected to the upper end of the connecting plate.

[0011] Further, a rectangular hole is formed on the upper end surface of the needle plate, and the rectangular hole communicates with the sliding hole.

[0012] The utility model has the following beneficial effects:

[0013] 1. Compared with the prior art, for the new energy PCBA intelligent automation testing machine, by controlling the operation of the position adjusting mechanism to drive the first positioning plate to move downward, after the top end of the first positioning plate completely enters the sliding hole, it is convenient to install the PCBA circuit board from the right end of the needle board. After the installation is completed, reverse control the operation of the position adjusting mechanism again to make the first positioning plate move upward and reset. At this time, with the mutual cooperation of the first positioning plate, the second positioning plate and the positioning column, the position of the PCBA circuit board can be limited to facilitate the subsequent smooth testing operation.

[0014] 2. Compared with the prior art, for the new energy PCBA intelligent automation testing machine, through the mutual cooperation of the material pushing component and the position adjusting mechanism, it is convenient to remove the tested PCBA circuit board. Specifically, first control the operation of the position adjusting mechanism to drive the first positioning plate to move downward into the sliding hole, and then control the material pushing component to push the PCBA circuit board to move rightward until the PCBA circuit board moves rightward to a suitable position and presses on the upper end of the first positioning plate. Then the staff reversely controls the operation of the position adjusting mechanism to control the first positioning plate to move upward, so that the first positioning plate pushes one end of the PCBA circuit board upward to tilt, and at this time it is convenient for the staff to remove the PCBA circuit board. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the front view structural diagram of the new energy PCBA intelligent automation testing machine of the present utility model after installing the PCBA circuit board;

[0016] Figure 2 is the overall right view structural diagram of the new energy PCBA intelligent automation testing machine of the present utility model;

[0017] Figure 3 is the overall front view structural diagram of the new energy PCBA intelligent automation testing machine of the present utility model;

[0018] Figure 4 is the new energy PCBA intelligent automation testing machine proposed by the present utility model Figure 3 the enlarged structural diagram of A therein;

[0019] Figure 5 is the new energy PCBA intelligent automation testing machine proposed by the present utility model Figure 3 the enlarged structural diagram of B therein.

[0020] LEGEND DESCRIPTION:

[0021] 1. Detection box; 2. Vertical plate; 3. Hydraulic telescopic rod; 4. Pressing plate; 5. Needle plate; 6. Support plate; 7. PCBA circuit board; 8. Rectangular hole; 9. First spring; 10. Needle hole; 11. Test needle; 12. Positioning column; 13. First positioning plate; 14. Sliding hole; 15. Threaded rod; 16. Connecting plate; 17. Support plate; 18. First sliding rod; 19. Pull rod; 20. Second positioning plate; 21. Second sliding rod; 22. Second spring; 23. Moving block. Detailed implementation manner

[0022] Referring to Figures 1-5 , the new energy PCBA intelligent automation testing machine provided by the utility model includes a detection box 1. A detection system is arranged inside the detection box 1. (The detection system is not drawn in the figure. The detection system can perform programming, key pressing and RF parameter testing on the PCBA circuit board 7, and the detection system is a prior art). A vertical plate 2 is fixedly connected to the upper end of the detection box 1. A hydraulic telescopic rod 3 is fixedly installed at the front end of the vertical plate 2. The output end of the hydraulic telescopic rod 3 is fixedly connected to a pressing plate 4. The upper end of the detection box 1 is detachably connected with a support plate 6 by bolts. (When needed, the support plate 6 and the needle plate 5 can be directly replaced with the support plate 6 and the needle plate 5 corresponding to other model products to realize the sharing with the detection box 1 and improve the applicability of the testing device). A plurality of test needles 11 are fixedly connected to the upper end of the support plate 6. A plurality of first springs 9 are fixedly connected to the upper end of the support plate 6. One end of the first spring 9 far away from the support plate 6 is fixedly connected to a needle plate 5. The bottom end of the needle plate 5 is fixedly connected to a first sliding rod 18. The first sliding rod 18 penetrates downward through the support plate 6 and extends into the detection box 1, and is slidably connected between the support plate 6 and the detection box 1. And the first spring 9 is sleeved on the circumferential surface of the first sliding rod 18. A plurality of needle holes 10 are formed on the upper end surface of the needle plate 5. The plurality of needle holes 10 respectively correspond to the plurality of test needles 11 one by one and are respectively located directly above the plurality of test needles 11. Two positioning columns 12 distributed front and back are fixedly connected to the upper end of the needle plate 5. A second positioning plate 20 is fixedly connected to the left side of the upper end of the needle plate 5. A feeding component is installed at the left end of the second positioning plate 20. A sliding hole 14 is formed on the upper end surface of the needle plate 5. A first positioning plate 13 is slidably connected inside the sliding hole 14. A position adjusting mechanism is installed at the lower end of the first positioning plate 13, and the position adjusting mechanism is used to adjust the height of the first positioning plate 13; a detection position is formed among the first positioning plate 13, the second positioning plate 20 and the positioning column 12, and a plurality of needle holes 10 are all located inside the detection position. A PCBA circuit board 7 is placed inside the detection position, and the height of the PCBA circuit board 7 is greater than the heights of the first positioning plate 13, the second positioning plate 20 and the positioning column 12. During operation, with the mutual cooperation of the position adjusting mechanism and the feeding component of the utility model, it is not only convenient to place the PCBA circuit board 7 in the detection position formed by the first positioning plate 13, the second positioning plate 20 and the positioning column 12, but also convenient to take out the tested PCBA circuit board 7 from the detection position.

[0023] Further, the material pushing component includes a pull rod 19, a moving block 23 and a second spring 22. The pull rod 19 is slidably connected inside the second positioning plate 20. A moving block 23 is fixedly connected to the circumferential surface of the pull rod 19. The moving block 23 is slidably connected to the top end of the needle plate 5. A second spring 22 is sleeved on the circumferential surface of the pull rod 19. One end of the second spring 22 is fixedly connected to the second positioning plate 20, and the other end of the second spring 22 is fixedly connected to the moving block 23. A second sliding rod 21 is fixedly connected to the left end of the second positioning plate 20. The second sliding rod 21 penetrates through the moving block 23 to the left, and the moving block 23 is slidably connected to the second sliding rod 21. During operation, the pull rod 19 is pushed to the right, driving the moving block 23 to move along the second sliding rod 21 and compressing the second spring 22. At this time, the pull rod 19 will penetrate through the second positioning plate and gradually contact the PCBA circuit board 7, and push the PCBA circuit board 7 to the right until the PCBA circuit board 7 moves to the upper end of the first positioning plate 13. Then, the position adjusting mechanism drives the PCBA circuit board 7 to move upward, tilting one end of it, which facilitates the staff to remove the PCBA circuit board 7.

[0024] Further, the position adjusting mechanism includes a threaded rod 15, a support plate 17 and a connecting plate 16. The connecting plate 16 is fixedly connected to the bottom end of the first positioning plate 13. The support plate 17 is fixedly connected to the front end of the needle plate 5. The threaded rod 15 is threadedly connected inside the support plate 17. The threaded rod 1 is rotatably connected to the upper end of the connecting plate 16. A rectangular hole 8 is formed in the upper end surface of the needle plate 5. The rectangular hole 8 communicates with the sliding hole 14. During operation, rotating the threaded rod 15 can drive the connecting plate 16 and the first positioning plate 13 to gradually move up and down along the sliding hole 14, which plays a role in adjusting the position of the first positioning plate 13. When the top end of the first positioning plate 13 completely enters the sliding hole 14, it is convenient for the staff to install the PCBA circuit board 7 from right to left and push the PCBA circuit board 7 to the left along the rectangular hole 8, so that the left end of the PCBA circuit board 7 contacts the second positioning plate 20, and when the front and rear ends of the PCBA circuit board 7 contact the two positioning columns 12, it can ensure that the circuit board is accurately located within the detection position, facilitating subsequent smooth testing operations.

[0025] Working principle:

[0026] In use, first control the operation of the position adjustment mechanism to drive the first positioning plate 13 to move downward until the top end of the first positioning plate 13 completely enters the sliding hole 14. Then, the staff can install the PCBA circuit board 7 from right to left in the detection position. The PCBA circuit board 7 is the circuit board used inside new energy vehicles. During the installation process, the staff can push the PCBA circuit board 7 to move leftward through the rectangular hole 8 until the left end of the PCBA circuit board 7 contacts the second positioning plate 20. After the two positioning columns 12 contact the front and rear ends of the PCBA circuit board 7, reverse-control the operation of the position adjustment mechanism to make the first positioning plate 13 move upward and reset to contact the right end face of the PCBA circuit board 7. At this time, the installation of the PCBA circuit board 7 is completed. The height of the installed PCBA circuit board 7 should be greater than the heights of the first positioning plate 13, the second positioning plate 20, and the positioning columns 12. Then control the operation of the hydraulic telescopic rod 3 to drive the pressure plate 4 to move downward until the pressure plate 4 presses on the upper end of the PCBA circuit board 7. Then, as the pressure plate 4 moves downward, it can press the needle plate 5 to move downward. The needle plate 5 moves downward to compress the first spring 9, and the test needle 11 passes through the needle hole 10 to contact the PCBA circuit board 7, and the detection system detects various functions of the PCBA circuit board 7 to achieve intelligent and automated testing operations on the PCBA circuit board 7. Until the testing is completed, reverse-control the hydraulic telescopic rod 3 to make the pressure plate 4 move upward and reset. At this time, under the action of the first spring 9, it can ensure that the needle plate 5 moves upward and resets, and at the same time, the test needle 11 disengages from the needle hole 10. Then control the operation of the position adjustment mechanism to make the first positioning plate 13 move downward back into the sliding hole 14, and then control the pushing component to operate to the right to make the PCBA circuit board 7 gradually move to the right until the PCBA circuit board 7 moves to a suitable position and presses on the upper end of the first positioning plate 13. Then the staff reverse-controls the operation of the position adjustment mechanism to control the first positioning plate 13 to move upward, so that the first positioning plate 13 pushes one end of the PCBA circuit board 7 to tilt upward, which is convenient for the staff to remove the PCBA circuit board 7.

[0027] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. New energy PCBA intelligent automated testing machine, including a detection box body (1), characterized in that: A vertical plate (2) is fixedly connected to the upper end of the detection box body (1). A hydraulic telescopic rod (3) is fixedly installed at the front end of the vertical plate (2). The output end of the hydraulic telescopic rod (3) is fixedly connected to a pressing plate (4). The upper end of the detection box body (1) is detachably connected with a support plate (6) by bolts. A plurality of test pins (11) are fixedly connected to the upper end of the support plate (6). A plurality of first springs (9) are fixedly connected to the upper end of the support plate (6). One end of the first spring (9) far away from the support plate (6) is fixedly connected to a needle plate (5). A first sliding rod (18) is fixedly connected to the bottom end of the needle plate (5). The first sliding rod (18) penetrates downward through the support plate (6) and extends into the detection box body (1), and is slidably connected between the support plate (6) and the detection box body (1). The first spring (9) is sleeved on the circumferential surface of the first sliding rod (18). A plurality of needle holes (10) are formed in the upper end surface of the needle plate (5). The plurality of needle holes (10) respectively correspond to the plurality of test pins (11) one by one and are respectively located directly above the plurality of test pins (11). Two positioning columns (12) distributed front and back are fixedly connected to the upper end of the needle plate (5). A second positioning plate (20) is fixedly connected to the left side of the upper end of the needle plate (5). A pushing component is installed at the left end of the second positioning plate (20). A sliding hole (14) is formed in the upper end surface of the needle plate (5). A first positioning plate (13) is slidably connected inside the sliding hole (14). A position adjusting mechanism is installed at the lower end of the first positioning plate (13), and the position adjusting mechanism is used to adjust the height of the first positioning plate (13).

2. The new energy PCBA intelligent automation testing machine according to claim 1, wherein: A detection position is formed among the first positioning plate (13), the second positioning plate (20) and the positioning column (12), and a plurality of needle holes (10) are all located in the detection position. A PCBA circuit board (7) is placed in the detection position, and the height of the PCBA circuit board (7) is greater than the heights of the first positioning plate (13), the second positioning plate (20) and the positioning column (12).

3. The new energy PCBA intelligent automation testing machine according to claim 1, characterized in that: The pushing component includes a pull rod (19), a moving block (23) and a second spring (22). The pull rod (19) is slidably connected inside the second positioning plate (20). A moving block (23) is fixedly connected to the circumferential surface of the pull rod (19). The moving block (23) is slidably connected to the top end of the needle plate (5). The second spring (22) is sleeved on the circumferential surface of the pull rod (19). One end of the second spring (22) is fixedly connected to the second positioning plate (20), and the other end of the second spring (22) is fixedly connected to the moving block (23).

4. The new energy PCBA intelligent automatic testing machine according to claim 3, wherein: A second sliding rod (21) is fixedly connected to the left end of the second positioning plate (20). The second sliding rod (21) penetrates leftward through the moving block (23), and the moving block (23) is slidably connected to the second sliding rod (21).

5. The new energy PCBA intelligent automatic testing machine according to claim 1, characterized in that: The position adjusting mechanism includes a threaded rod (15), a support plate (17) and a connecting plate (16). The bottom end of the first positioning plate (13) is fixedly connected to the connecting plate (16). The front end of the needle plate (5) is fixedly connected to the support plate (17). The threaded rod (15) is threadedly connected inside the support plate (17), and the threaded rod (15) is rotatably connected to the upper end of the connecting plate (16).

6. The new energy PCBA intelligent automatic testing machine according to claim 1, characterized in that: A rectangular hole (8) is formed in the upper end surface of the needle plate (5), and the rectangular hole (8) communicates with the sliding hole (14).

Citation Information

Patent Citations

  • Bluetooth PCBA automatic testing device

    CN213813866U