Mobile standardized car inspection training evaluation device

By introducing RFID tags and adjustable length hammer handle assembly into the railway inspection hammer, the problem that existing devices cannot record the knocking point and length cannot be adjusted is solved, and more efficient evaluation and adaptability is achieved.

CN223180730UActive Publication Date: 2025-08-01SHANXI DAQIN TIANCHUANG TECH CO LTD
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Patent Information

Application Number
CN202421858540.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-08-01
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing railway inspection hammer function is single, and the specific maintenance points that the maneuver strikes cannot be recorded. The length of the hammer handle cannot be adjusted, which reduces the practicality of the device and the convenience of evaluation.

Method used

The RFID tag and reader are used to match the hammer body, connecting box, and adjustable length hammer handle assembly. The tapping point is recorded through the RFID tag, and the hammer handle length is adjusted by adjusting the thread sleeve to adapt to different environments.

Benefits of technology

It realizes accurate recording of the points of the hitting of the maintenance personnel, facilitates the evaluation process, and improves the practicality and adaptability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mobile standardized car inspection training evaluation device, which comprises a hammer body, a connecting box, a hammer handle assembly with adjustable length, an RFID (Radio Frequency Identification Device) tag and an RFID reader, wherein the RFID tag and the RFID reader are adhered to a track; the first connecting mechanism is arranged between the hammer body and the connecting box and used for fixing the hammer body and the connecting box; the second connecting mechanism is arranged between the connecting box and the hammer handle assembly and used for fixing the hammer handle assembly and the connecting box; the multifunctional hammer is simple in structure, the length of the hammer handle can be adjusted according to actual needs, the multifunctional hammer can be better suitable for being used in different occasions, and evaluation recording operation is relatively convenient during evaluation.
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Description

Technical Field

[0001] The utility model relates to the technical field of car inspection equipment, in particular to a mobile standardized car inspection training and evaluation device. Background Technique

[0002] With the continuous progress of China's railway level and the continuous development of composite material technology, wear-resistant brake shoes have been widely used. However, during the operation of the vehicle, a large number of metal particles are generated due to the rolling action of the wheels and accumulate on the brake shoes during braking, resulting in the problem of brake shoe slag, which will affect the operation of the train and pose potential safety hazards. Therefore, it is necessary to conduct manual inspections on the braking part of the train. As a tool that must be carried during inspection operations, the car inspection hammer is widely used in the front line of railway operation production. However, the existing railway car inspection hammers have relatively single functions and can only complete knocking and touching operations.

[0003] To solve the above problems, the utility model patent with the authorization announcement number CN209553209U discloses a new type of railway car inspection hammer. This device adds a crowbar function, which is convenient for prying the brake beam. When the brake shoe slag problem is serious and the brake shoes need to be replaced, the replacement operation can be carried out immediately without going back and forth, saving the time for fetching tools, improving work efficiency, avoiding potential dangers that may exist when passing through the railway operation site, reducing the incidence of personal injury accidents, and the hammer head part is increased with an arc section, which is convenient for hooking and pulling rod-shaped, tubular and other parts, reducing the depth of the operator's body entering the vehicle structure. Due to the arc bending, it can prevent the parts from easily detaching from the hammer head, and the cross-section of the arc section gradually decreases to form a bent tip shape, which is more conducive to completing the touching operation.

[0004] During the car inspection training of the vehicle, the above-mentioned car inspection hammer is usually used for standardized maintenance operation training. Maintenance personnel need to use the car inspection hammer to knock and practice on each standardized inspection point of the vehicle. During the evaluation, since the above-mentioned car inspection hammer cannot record which specific inspection points the maintenance personnel have knocked, it is often necessary for a special person to follow and record, which is used as the basis for the final evaluation result. The recording process is relatively inconvenient; in addition, when the above-mentioned maintenance hammer is specifically used, the length of the hammer handle cannot be adjusted, which is not convenient for use in different occasions and reduces the practicability of the device. Content of the Utility Model

[0005] The purpose of the utility model is to provide a mobile standardized car inspection training and evaluation device to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A mobile standardized inspection vehicle training and assessment device, comprising: a hammer body, a connection box, a hammer handle assembly with adjustable length, an RFID tag pasted on the track, and an RFID reader; a first connection mechanism arranged between the hammer body and the connection box for fixing the hammer body and the connection box; a second connection mechanism arranged between the connection box and the hammer handle assembly for fixing the hammer handle assembly and the connection box; a fixing mechanism arranged inside the connection box for fixing the RFID reader.

[0008] As a preferred solution, the hammer handle assembly includes a connection handle, a connection groove is opened at the upper end of the connection handle, a mounting seat is installed in the connection groove through a fixing bolt, an adjusting threaded column is fixed on the mounting seat, an adjusting threaded sleeve is threadedly sleeved on the adjusting threaded column, and a grip handle is further fixed on the upper end of the adjusting threaded sleeve.

[0009] As a preferred solution, anti-slip protrusions are further arranged on the outer sides of the grip handle and the connection handle.

[0010] As a preferred solution, the first connection mechanism includes a first connection threaded column fixed at the upper end of the hammer body, a first connection sleeve is fixed at the lower end of the connection box, and the first connection sleeve is threadedly screwed on the first connection threaded column.

[0011] As a preferred solution, the second connection mechanism includes a second connection sleeve fixed at the upper end of the connection box, a second connection threaded column is fixed at the lower end of the connection handle, and the second connection sleeve is threadedly sleeved on the second connection threaded column.

[0012] As a preferred solution, a box cover is fixed on the front side of the connection box through a connection bolt.

[0013] As a preferred solution, the fixing mechanism includes a fixing baffle installed on the inner bottom wall of the connection box, a fixing seat is further installed on the inner top wall of the connection box, a pair of fixing telescopic rods are installed at the lower end of the fixing seat, a fixing pressing plate is installed at the lower end of the fixing telescopic rods, a fixing spring is further sleeved on the fixing telescopic rods, two ends of the fixing spring are respectively in contact connection with the corresponding sides of the fixing pressing plate and the fixing seat, and a protrusion extends from the lower end of the fixing pressing plate corresponding to the position of the fixing baffle.

[0014] As a preferred solution, an audio acquisition module is further installed on the right side of the connection box, a control module and a wireless transmission module are installed inside the connection box, and the audio acquisition module, the wireless transmission module and the RFID reader are all electrically connected to the control module.

[0015] Compared with the prior art, the beneficial effects of the present utility model are: through the cooperation of the RFID reader and the RFID tags distributed and pasted at each inspection point, the percussion accuracy rate of the maintenance personnel at each inspection point during the assessment can be recorded, and the assessment record operation is relatively more convenient;

[0016] Insert the mounting base into the connection slot of the connection handle. Then, insert a fixing bolt through the connection handle and fix the mounting base to the connection handle with the fixing bolt. Immediately afterwards, threadedly install the adjusting threaded sleeve onto the adjusting threaded column of the mounting base. By controlling the length of the adjusting threaded sleeve screwed into the connection slot, the length of the hammer handle assembly can be adjusted, facilitating the use of the device in different environments, better meeting the usage requirements, and improving the practicality of the device. The structure of the present utility model is simple, the length of the hammer handle can be adjusted according to actual needs, it can better adapt to the use in different occasions, and the operation of the evaluation record is relatively more convenient during the evaluation. Description of the Drawings

[0017] Figure 1 Fig. is an overall three-dimensional structure schematic diagram of a mobile standardized inspection vehicle training and evaluation device;

[0018] Figure 2 Fig. is a sectional structure schematic diagram of a mobile standardized inspection vehicle training and evaluation device;

[0019] Figure 3 Fig. is an exploded structure schematic diagram of a mobile standardized inspection vehicle training and evaluation device;

[0020] Figure 4 Fig. is an exploded structure schematic diagram of the lower half of the hammer handle assembly of a mobile standardized inspection vehicle training and evaluation device;

[0021] Figure 5 Fig. is a three-dimensional structure schematic diagram of the upper half of the hammer handle assembly of a mobile standardized inspection vehicle training and evaluation device;

[0022] Figure 6 Fig. is a three-dimensional structure schematic diagram of the connection box position of a mobile standardized inspection vehicle training and evaluation device;

[0023] Figure 7 Fig. is a three-dimensional structure schematic diagram of the RFID tag position of a mobile standardized inspection vehicle training and evaluation device.

[0024] In the figure: 1 - hammer body, 11 - connection box, 12 - cover plate, 13 - connection bolt, 14 - audio acquisition module, 15 - RFID reader, 2 - connection mechanism one, 21 - connection threaded column one, 22 - connection sleeve one, 3 - connection mechanism two, 31 - connection threaded column two, 32 - connection sleeve two, 4 - hammer handle assembly, 41 - connection handle, 42 - adjusting threaded column, 43 - mounting base, 44 - fixing bolt, 45 - grip handle, 46 - adjusting threaded sleeve, 47 - connection slot, 5 - fixing mechanism, 51 - fixing base, 52 - fixing telescopic rod, 53 - fixing spring, 54 - fixing pressing plate, 55 - fixing baffle, 6 - RFID tag, 61 - pasting base. Detailed Embodiments

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0026] Embodiment: Please refer to Figures 1 to 6 , a mobile standardized inspection vehicle training and assessment device, including: a hammer body 1, a connection box 11, a box cover 12 is fixed to the front side of the connection box 11 through a connection bolt 13, a hammer handle assembly 4 with adjustable length, an RFID tag 6 pasted on the track, and an RFID reader 15; a connection mechanism one 2, arranged between the hammer body 1 and the connection box 11, for fixing the hammer body 1 and the connection box 11; a connection mechanism two 3, arranged between the connection box 11 and the hammer handle assembly 4, for fixing the hammer handle assembly 4 to the connection box 11; a fixing mechanism 5, arranged in the connection box 11, for fixing the RFID reader 15. In this embodiment, a protective cover is arranged outside the RFID tag 6, the RFID tag 6 is adsorbed on the track through a paste seat 61, and the RFID tag 6 is provided with number information for the RFID reader 15 to read. The paste seat 61 can specifically be a magnet sheet, which is convenient for pasting or disassembling.

[0027] The working principle of the present utility model: During specific use, first, the connection box 11 is fixed to the hammer body 1 through the connection mechanism one 2, and then, the hammer handle assembly 4 is fixed to the connection box 11 through the connection mechanism two 3. Then, the length of the hammer handle assembly 4 is adjusted to facilitate use in different environments and improve the practicability of the device;

[0028] Before the assessment, each RFID tag 6 can be attached to the inner side of each inspection point of the locomotive and rolling stock. During the assessment, when the maintenance personnel hold the hammer handle assembly 4 and strike, if an RFID tag 6 is attached near the current striking position, the RFID reader 15 in the connection box 11 can read the relevant number information of the current RFID tag 6 and record it; if there is no RFID tag 6 near the current striking position, it means that the striking position is not the designated inspection point; through the cooperation of the RFID reader 15 and the RFID tag 6, the striking accuracy rate of each inspection point of the maintenance personnel during the assessment can be recorded, and the assessment record operation is relatively more convenient.

[0029] As a further solution, the hammer handle assembly 4 includes a connecting handle 41. A connecting groove 47 is formed at the upper end of the connecting handle 41. An installation seat 43 is installed in the connecting groove 47 through a fixing bolt 44. An adjusting threaded column 42 is fixed on the installation seat 43. An adjusting threaded sleeve 46 is threadedly sleeved on the adjusting threaded column 42. A handle 45 is further fixed at the upper end of the adjusting threaded sleeve 46. Anti-slip protrusions are also provided on the outer sides of the handle 45 and the connecting handle 41.

[0030] The working principle of the hammer handle assembly 4 is as follows: During installation, first insert the installation seat 43 into the connecting groove 47 of the connecting handle 41. Then, pass a fixing bolt 44 through the connecting handle 41 so that the fixing bolt 44 passes through the installation seat 43. Then, screw on a nut at the end of the fixing bolt 44 to fix the installation seat 43 on the connecting handle 41. Immediately afterwards, threadedly screw the adjusting threaded sleeve 46 onto the adjusting threaded column 42 of the installation seat 43. By controlling the length of the adjusting threaded sleeve 46 screwed into the connecting groove 47, the length of the hammer handle assembly 4 can be adjusted, facilitating the use of the device in different environments, better meeting the usage requirements, and improving the practicality of the device.

[0031] As a further solution, the first connecting mechanism 2 includes a first connecting threaded column 21 fixed to the upper end of the hammer body 1. A first connecting sleeve 22 is fixed to the lower end of the connecting box 11. The first connecting sleeve 22 is threadedly sleeved on the first connecting threaded column 21.

[0032] The working principle of the first connecting mechanism 2 is as follows: During connection, threadedly screw the first connecting sleeve 22 onto the first connecting threaded column 21 to install the connecting box 11 onto the hammer body 1.

[0033] As a further solution, the second connecting mechanism 3 includes a second connecting sleeve 32 fixed to the upper end of the connecting box 11. A second connecting threaded column 31 is fixed to the lower end of the connecting handle 41. The second connecting sleeve 32 is threadedly sleeved on the second connecting threaded column 31.

[0034] The working principle of the second connecting mechanism 3 is as follows: During connection, threadedly screw the second connecting threaded column 31 at the lower end of the connecting handle 41 into the second connecting sleeve 32 to install the hammer handle assembly 4 onto the connecting box 11.

[0035] As a further solution, the fixing mechanism 5 includes a fixing baffle 55 installed on the inner bottom wall of the connecting box 11. A fixing seat 51 is also installed on the inner top wall of the connecting box 11. A pair of fixing telescopic rods 52 are installed at the lower end of the fixing seat 51. A fixing pressing plate 54 is installed at the lower end of the fixing telescopic rods 52. A fixing spring 53 is also sleeved on the fixing telescopic rods 52. The two ends of the fixing spring 53 are respectively in abutting connection with the corresponding sides of the fixing pressing plate 54 and the fixing seat 51. A protrusion extends from the lower end of the fixing pressing plate 54 corresponding to the position of the fixing baffle 55.

[0036] The working principle of the fixing mechanism 5 is as follows: When fixing, the fixing pressing plate 54 is pushed upward. Subsequently, the RFID reader 15 is inserted into the connection box 11. At this time, the fixing spring 53 is compressed. Then, the fixing pressing plate 54 is released, and the fixing spring 53 resumes its original state, pushing the fixing pressing plate 54 downward. Thus, the protrusions on the fixing pressing plate 54 cooperate with the fixing baffle 55 to clamp the RFID reader 15, and the fixing work can be completed. The operation is simple.

[0037] As a further solution, an audio acquisition module 14 is also installed on the right side of the connection box 11. A control module and a wireless transmission module are also installed in the connection box 11. The audio acquisition module 14, the wireless transmission module, and the RFID reader 15 are all electrically connected to the control module.

[0038] When the maintenance personnel knock, if the knocking position is the specified detection point, the RFID reader 15 in the connection box 11 approaches the corresponding RFID tag 6. The RFID reader 15 reads the serial number information stored in the RFID tag 6. Then, the control module controls the wireless transmission module to transmit the serial number information of the RFID tag 6 to the external control room. In addition, during the knocking process by the maintenance personnel, the audio acquisition module 14 can also acquire the knocking sound, and the control module controls the wireless transmission module to transmit the acquired audio information to the external control room as an auxiliary record for assessment.

[0039] In the present utility model, terms such as "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "side", "bottom", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only relationship terms determined for the convenience of describing the structural relationship of each component or element of the present utility model, and do not specifically refer to any component or element in the present utility model, and should not be construed as a limitation to the present utility model.

Claims

1. A mobile standardized inspection vehicle training and assessment device, characterized in that Including: A hammer body (1), a connection box (11), a hammer handle assembly (4) with adjustable length, an RFID tag (6) pasted on the track, and an RFID reader (15); A first connection mechanism (2) is arranged between the hammer body (1) and the connection box (11) for fixing the hammer body (1) and the connection box (11); A second connection mechanism (3) is arranged between the connection box (11) and the hammer handle assembly (4) for fixing the hammer handle assembly (4) and the connection box (11); A fixing mechanism (5) is arranged in the connection box (11) for fixing the RFID reader (15).

2. The mobile standardized inspection vehicle training and assessment device according to claim 1, wherein: The hammer handle assembly (4) includes a connection handle (41). A connection groove (47) is formed at the upper end of the connection handle (41). An installation seat (43) is installed in the connection groove (47) through a fixing bolt (44). An adjusting threaded column (42) is fixed on the installation seat (43). An adjusting threaded sleeve (46) is threadedly sleeved on the adjusting threaded column (42). A grip handle (45) is further fixed at the upper end of the adjusting threaded sleeve (46).

3. The mobile standardized inspection vehicle training and assessment device according to claim 2, characterized in that: Anti-slip protrusions are further arranged on the outer sides of the grip handle (45) and the connection handle (41).

4. The mobile standardized inspection vehicle training and assessment device according to claim 3, wherein: The first connection mechanism (2) includes a first connection threaded column (21) fixed at the upper end of the hammer body (1). A first connection sleeve (22) is fixed at the lower end of the connection box (11). The first connection sleeve (22) is threadedly screwed on the first connection threaded column (21).

5. A mobile standardized inspection vehicle training and assessment device according to claim 4, characterized in that: The second connection mechanism (3) includes a second connection sleeve (32) fixed at the upper end of the connection box (11). A second connection threaded column (31) is fixed at the lower end of the connection handle (41). The second connection sleeve (32) is threadedly sleeved on the second connection threaded column (31).

6. The mobile standardized inspection vehicle training and assessment device according to claim 5, characterized in that: A box cover (12) is fixed to the front side of the connection box (11) through a connection bolt (13).

7. A mobile standardized inspection vehicle training and assessment device according to claim 6, characterized in that: The fixing mechanism (5) includes a fixing baffle (55) installed on the inner bottom wall of the connection box (11). A fixing seat (51) is further installed on the inner top wall of the connection box (11). A pair of fixing telescopic rods (52) are installed at the lower end of the fixing seat (51). A fixing pressing plate (54) is installed at the lower end of the fixing telescopic rods (52). A fixing spring (53) is further sleeved on the fixing telescopic rods (52). Two ends of the fixing spring (53) are respectively in contact connection with corresponding sides of the fixing pressing plate (54) and the fixing seat (51). A protrusion extends from the lower end of the fixing pressing plate (54) corresponding to the position of the fixing baffle (55).

8. A mobile standardized inspection vehicle training and assessment device according to claim 7, characterized in that: An audio acquisition module (14) is further installed on the right side of the connection box (11). A control module and a wireless transmission module are installed in the connection box (11). The audio acquisition module (14), the wireless transmission module, and the RFID reader (15) are all electrically connected to the control module.

Citation Information

Patent Citations

  • Novel railway vehicle inspection hammer

    CN209553209U