Three-axis adjustable winding machine for switch
By designing a three-axis adjustable winding machine, using horizontal linear guide rails and servo motors, the precise loading and winding of the winding machine is achieved, solving the problems of inconvenient loading of traditional winding machines and low winding accuracy, and improving production efficiency and winding quality.
Patent Information
- Application Number
- CN202422467618.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-12
AI Technical Summary
Traditional switch winding machines are inconvenient to load and are prone to disconnect during operation, and the winding accuracy is not high, and the debugging steps are complicated, resulting in low production efficiency.
A three-axis adjustable winding machine including a clamping unit and a feeding unit is designed, using horizontal linear guide rails and servo motors to ensure the precise movement of the mounting frame, and combining the jaw group and distance detection device to achieve precise control of the winding.
The accuracy of winding is improved, the loading process is simplified, and the winding error problems caused by different product sizes are solved, which improves production efficiency and winding quality.
Smart Images
Figure CN223180961U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a winding machine for a switch, in particular to a three-axis adjustable winding machine for a switch. Background Art
[0002] Currently, traditional switch winding machines operate with one end performing reciprocating motion and the other rotating. This makes loading difficult and wire breakage a frequent problem, requiring frequent debugging. This, combined with the numerous steps and complex operation, directly leads to low production efficiency. Furthermore, due to the asynchronous movement of traditional winding machines, winding errors are prone to occur, resulting in low winding accuracy and poor finished product appearance. Therefore, a three-axis adjustable winding machine for switches was designed to address these issues.
[0003] It should be noted that the above technical background is merely for the purpose of providing a clear and complete description of the technical solutions of the present invention and to facilitate understanding by those skilled in the art. It should not be assumed that the above technical solutions are well known to those skilled in the art simply because they are described in the background technology section of the present invention. Utility Model Content
[0004] In order to overcome the above-mentioned deficiencies in the prior art, the purpose of the present utility model is to provide a three-axis adjustable winding machine for switches.
[0005] In order to achieve the above purpose and other related purposes, the technical solution provided by the present utility model is: a three-axis adjustable winding machine for switches, comprising a clamping unit and a loading unit, wherein the loading unit is located on one side of the clamping unit;
[0006] The clamping unit includes a rotatable jaw group, the jaw group is provided with a sensor, the jaw group includes a first jaw and a second jaw arranged opposite to each other, the first jaw is rotatably set on a first mounting frame that can move back and forth horizontally in the left and right directions, the second jaw is rotatably set on a second mounting frame that can move back and forth horizontally in the left and right directions, and the second jaw is transmission-connected to a driving motor; the loading unit includes a third mounting frame that can move back and forth horizontally in the left and right directions, a rotatable mounting rod is provided on the third mounting frame, and a baffle group for placing loading items is provided at the mounting end of the mounting rod; the baffle group is arranged corresponding to the jaw group.
[0007] Furthermore, the clamping unit includes a first mounting base, on which a first horizontal linear guide rail is provided. The first mounting frame is arranged on the first horizontal linear guide rail and is in transmission connection with a first motor, and reciprocates on the first horizontal linear guide rail through the first motor. In this solution, the setting of the horizontal linear guide rail ensures the running accuracy of the mounting frame on the mounting base, thus ensuring the accuracy of wire winding.
[0008] Furthermore, the clamping unit includes a second mounting base, on which a second horizontal linear guide rail is provided. The second mounting frame is arranged on the second horizontal linear guide rail and is in transmission connection with a second motor, and reciprocates on the second horizontal linear guide rail through the second motor. In this solution, the setting of the horizontal linear guide rail ensures the running accuracy of the mounting frame on the mounting base, thus ensuring the accuracy of wire winding.
[0009] Furthermore, the feeding unit includes a third mounting base, on which a third horizontal linear guide rail is provided. The third mounting frame is arranged on the third horizontal linear guide rail and is in transmission connection with a third motor, and reciprocates on the third horizontal linear guide rail through the third motor. In this solution, the setting of the horizontal linear guide rail ensures the running accuracy of the mounting frame on the mounting base, thus ensuring the accuracy of wire winding.
[0010] Furthermore, the baffle group includes a first baffle and a second baffle. Both the first baffle and the second baffle are sleeved on the mounting rod, and the first baffle and the second baffle are coaxially arranged. In this solution, the baffles are sleeved on the mounting rod, and the mounting structure is stable. The two baffles are coaxially arranged, ensuring the installation accuracy.
[0011] Furthermore, the mounting rod horizontally penetrates through the third mounting frame, and a bearing is arranged between the mounting rod and the third mounting frame. In this solution, the setting of the bearing ensures the flexibility of the mounting rod rotating on the third mounting frame.
[0012] Furthermore, the third motor is connected to the third mounting frame through a lead screw; two bearings are arranged between the lead screw and the third mounting frame. In this solution, the lead screw has high transmission accuracy, ensuring the accuracy of wire winding; the lead screw is combined with double bearings, with flexible rotation and stable structure.
[0013] Furthermore, the driving end of the mounting rod is connected to a fourth motor and rotates through the fourth motor. In this solution, the fourth motor is a servo motor, and the servo motor has high accuracy, ensuring the accuracy of wire winding.
[0014] Further, the feeding unit is provided with a housing, the mounting end of the mounting rod extends out of the housing, and a plurality of rollers are arranged at the lower end of the housing. In this solution, the housing can play a role in dust prevention, and the rollers are arranged at the lower end of the housing, which is convenient for adjusting the relative position between the feeding unit and the clamping unit.
[0015] Further, a distance detection device is arranged on one side of the clamping unit. In this solution, the winding distance can be controlled by the distance detection device.
[0016] Due to the application of the above technical solution, the beneficial effects of the present utility model compared with the prior art are as follows:
[0017] For the three-axis adjustable winding machine for switches designed by the present utility model, the feeding end of the target source product can rotate simultaneously with the target product, solving the installation problem of the feeding article, solving the accuracy problem of rotating winding for different target products, solving the relative rotating winding problem caused by the size difference between different feeding articles and target products, and also improving the problem of complex debugging steps of the traditional winding machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the winding machine of the present utility model;
[0019] Figure 2 It is a schematic diagram of the structure of the clamping unit of the present utility model;
[0020] Figure 3 It is a schematic diagram of the structure of the feeding unit of the present utility model;
[0021] In the above drawings, 1. First clamping jaw; 2. Second clamping jaw; 3. First mounting bracket; 4. Second mounting bracket; 5. Driving motor; 6. First mounting base; 7. First horizontal linear guide rail; 8. First motor; 9. Second mounting base; 10. Second horizontal linear guide rail; 11. Second motor; 12. Third mounting bracket; 13. Mounting rod; 14. Third mounting base; 15. Third horizontal linear guide rail; 16. Third motor; 17. First baffle; 18. Second baffle; 19. Fourth motor; 20. Housing; 21. Roller. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The following specific embodiments illustrate the implementation manners of the present utility model, and those skilled in the art can easily understand the other advantages and effects of the present utility model from the content disclosed in this specification.
[0023] Note that in the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation to the present utility model. In addition, terms such as "first", "second", "third", etc. are only used for differential description and cannot be understood as indicating or implying relative importance. Terms such as "horizontal", "vertical", "overhanging", etc. do not mean that the component is required to be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0024] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, an electrical connection, it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0025] In the description of the present application, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom", etc. is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description. Without contrary description, these orientation words do not indicate and imply that the device or component referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation to the protection scope of the present application; the orientation words "inner, outer" refer to the inside and outside relative to the contour of each component itself.
[0026] The following elaborates on the preferred embodiments of the present utility model in conjunction with the drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making the protection scope of the present utility model more clearly defined.
[0027] Embodiment:
[0028] See the attached Figure 1 and the attached Figure 2 and the attached Figure 3As shown, this embodiment provides a three-axis adjustable winding machine for switches, including a clamping unit and a loading unit, and the loading unit is located on one side of the clamping unit; the clamping unit includes a rotatable jaw group, the jaw group is provided with a sensor, the sensor is a proximity switch, the jaw group includes a first jaw 1 and a second jaw 2 arranged opposite to each other, the first jaw 1 is rotatably set on a first mounting frame 3 that can reciprocate horizontally in the left and right directions, and the second jaw 2 is rotatably set on a second mounting frame 4 that can reciprocate horizontally in the left and right directions, and the second jaw 2 is connected to the drive motor 5 in transmission; the loading unit includes a third mounting frame 12 that can reciprocate horizontally in the left and right directions, a rotatable mounting rod 13 is provided on the third mounting frame 12, and a baffle group for placing loading items is provided at the mounting end of the mounting rod 13; the baffle group is arranged corresponding to the jaw group.
[0029] See attached Figure 2 As shown, the clamping unit includes a first mounting base 6, on which a first horizontal linear guide rail 7 is provided, a first mounting frame 3 is provided on the first horizontal linear guide rail 7, the first mounting frame 3 is connected to the first motor 8 by transmission and realizes reciprocating motion on the first horizontal linear guide rail 7 through the first motor 8. In this embodiment, the provision of the horizontal linear guide rail ensures the running accuracy of the mounting frame on the mounting base, thereby ensuring the accuracy of winding. The clamping unit includes a second mounting base 9, on which a second horizontal linear guide rail 10 is provided, a second mounting frame 4 is provided on the second horizontal linear guide rail 10, the second mounting frame 4 is connected to the second motor 11 by transmission and realizes reciprocating motion on the second horizontal linear guide rail 10 through the second motor 11. In this embodiment, the provision of the horizontal linear guide rail ensures the running accuracy of the mounting frame on the mounting base, thereby ensuring the accuracy of winding.
[0030] See attached Figure 3 As shown, the loading unit includes a third mounting base 14, on which a third horizontal linear guide 15 is disposed. The third mounting frame 12 is disposed on the third horizontal linear guide 15. The third mounting frame 12 is in transmission connection with a third motor 16 and is driven to and fro on the third horizontal linear guide 15 by the third motor 16. In this embodiment, the provision of the horizontal linear guide ensures the operating accuracy of the mounting frame on the mounting base, thereby ensuring the accuracy of the winding.
[0031] See attached Figure 3As shown in the figure, the baffle group includes a first baffle 17 and a second baffle 18. Both the first baffle 17 and the second baffle 18 are sleeved on the mounting rod 13, and the first baffle 17 and the second baffle 18 are coaxially arranged. In this embodiment, the baffle is sleeved on the mounting rod 13, and the mounting structure is stable. The two baffles are coaxially arranged, ensuring the installation accuracy. The mounting rod 13 horizontally penetrates through the third mounting bracket 12, and a bearing is arranged between the mounting rod 13 and the third mounting bracket 12. In this embodiment, the setting of the bearing ensures the flexibility of the rotation of the mounting rod 13 on the third mounting bracket 12. The third motor 16 is connected to the third mounting bracket 12 through a lead screw; two bearings are arranged between the lead screw and the third mounting bracket 12. In this embodiment, the lead screw has high transmission accuracy, ensuring the accuracy of winding; the lead screw is matched with double bearings, with flexible rotation and stable structure. The transmission end of the mounting rod 13 is connected to the fourth motor 19 and rotates through the fourth motor 19. In this embodiment, the fourth motor 19 is a servo motor, and the servo motor has high accuracy, ensuring the accuracy of winding.
[0032] See the appendix Figure 1 As shown in the figure, the feeding unit is provided with a housing 20. The mounting end of the mounting rod 13 extends out of the housing 20, and a plurality of rollers 21 are arranged at the lower end of the housing 20. In this embodiment, the housing 20 can play a role in dust prevention. The rollers 21 are arranged at the lower end of the housing 20, facilitating the adjustment of the relative position between the feeding unit and the clamping unit. A distance detection device is arranged on one side of the clamping unit. In this embodiment, the winding distance can be controlled through the distance detection device.
[0033] The driving motor 5, the first motor 8, the second motor 11, the third motor 16, and the fourth motor 17 are all servo motors.
[0034] When the target product approaches the jaw group, the proximity switch device inside will be triggered. At this time, the driving motor 5 controls the second jaw 2 to clamp the target product, and the first jaw 1 controls the first mounting bracket 3 to move on the first horizontal linear guide 7 through the first motor 8. When approaching the target product, the first motor 8 controls the first mounting bracket 3 to decelerate on the first horizontal linear guide 7 until it contacts the target product. At this time, the jaw group clamps to fix the target product.
[0035] When the target product is smaller than the feeding object, the second motor 11 works to drive the second mounting bracket 4 to move back and forth on the second horizontal linear guide 10 in synchronization with the feeding part, and the driving motor 5 works to control the rotation of the target product.
[0036] When the target product is larger than the feeding object, the second motor 11 does not work, and the driving motor 5 works. At this time, the feeding part makes a reciprocating motion.
[0037] Load the feeding item into the coaxial baffle group and fix it with screws; the third motor 16 works to drive the third mounting bracket 12 to reciprocate on the third horizontal linear guide 15 through the rotation of the lead screw, and the fourth motor 19 works to drive the feeding item to rotate through the double bearings to realize automatic back-and-forth winding, and the winding distance is controlled by the distance detection device.
[0038] During operation, start the target product clamping unit to realize the clamping and fixing of the target product: control the opening and closing diameter of the mechanical claw and the synchronous movement of the servo motor through touch screen programming; the product clamping unit and the target product feeding unit are connected by control lines to realize the synchronous movement and reciprocating stroke of the clamping unit and the feeding unit, and uniform winding of products of different sizes can be realized through the two units.
[0039] For the three-axis adjustable winding machine for switches designed by the present utility model, the feeding end of the target source product can rotate simultaneously with the target product, solving the installation problem of the feeding item, solving the accuracy problem of rotating winding of different target products, solving the relative rotating winding problem caused by the size difference between different feeding items and target products, and also improving the problem of complex debugging steps of the traditional winding machine.
[0040] The above embodiments are only for illustrating the technical concept and features of the present utility model, and the purpose is to enable those who are familiar with this technology to understand the content of the present utility model and implement it, and it cannot be used to limit the protection scope of the present utility model. Any equivalent changes or modifications made according to the spirit of the present utility model should be covered within the protection scope of the present utility model.
Claims
1. A three-axis adjustable wire winding machine for a switch, characterized in that: It includes a clamping unit and a loading unit, wherein the loading unit is located on one side of the clamping unit; The clamping unit includes a rotatable clamping jaw group, the clamping jaw group is provided with a sensor, the clamping jaw group includes a first clamping jaw (1) and a second clamping jaw (2) arranged opposite to each other, the first clamping jaw (1) is rotatably arranged on a first mounting frame (3) capable of horizontal reciprocating movement in the left and right directions, the second clamping jaw (2) is rotatably arranged on a second mounting frame (4) capable of horizontal reciprocating movement in the left and right directions, and the second clamping jaw (2) is transmission-connected to a driving motor (5); The loading unit comprises a third mounting frame (12) capable of horizontal reciprocating motion in the left-right direction, a rotatable mounting rod (13) being provided on the third mounting frame (12), and a baffle group for placing loading items being provided at the mounting end of the mounting rod (13); the baffle group is provided corresponding to the clamping jaw group.
2. The three-axis adjustable wire winding machine for a switch according to claim 1, characterized in that: The clamping unit comprises a first mounting base (6), a first horizontal linear guide rail (7) is provided on the first mounting base (6), the first mounting frame (3) is provided on the first horizontal linear guide rail (7), the first mounting frame (3) is connected to the first motor (8) in a transmission manner and realizes reciprocating motion on the first horizontal linear guide rail (7) through the first motor (8).
3. The three-axis adjustable wire winding machine for a switch according to claim 1, characterized in that: The clamping unit comprises a second mounting base (9), a second horizontal linear guide rail (10) is provided on the second mounting base (9), the second mounting frame (4) is provided on the second horizontal linear guide rail (10), the second mounting frame (4) is connected to the second motor (11) in a transmission manner and realizes reciprocating motion on the second horizontal linear guide rail (10) through the second motor (11).
4. A three-axis adjustable wire winding machine for a switch according to claim 1, characterized in that: The loading unit includes a third mounting base (14), a third horizontal linear guide rail (15) is provided on the third mounting base (14), the third mounting frame (12) is provided on the third horizontal linear guide rail (15), and the third mounting frame (12) is connected to a third motor (16) in a transmission manner and realizes reciprocating motion on the third horizontal linear guide rail (15) through the third motor (16).
5. The three-axis adjustable wire winding machine for a switch according to claim 1, wherein: The baffle group comprises a first baffle (17) and a second baffle (18), wherein the first baffle (17) and the second baffle (18) are both sleeved on the mounting rod (13), and the first baffle (17) and the second baffle (18) are coaxially arranged.
6. The three-axis adjustable wire winding machine for a switch according to claim 1, wherein: The mounting rod (13) is horizontally arranged to penetrate the third mounting frame (12), and a bearing is provided between the mounting rod (13) and the third mounting frame (12).
7. A three-axis adjustable wire winding machine for a switch according to claim 4, characterized in that: The third motor (16) is connected to the third mounting frame (12) via a lead screw; two bearings are provided between the lead screw and the third mounting frame (12).
8. The three-axis adjustable wire winding machine for a switch according to claim 1, wherein: The transmission end of the mounting rod (13) is connected to the fourth motor (19) and is rotated by the fourth motor (19).
9. The three-axis adjustable wire winding machine for a switch according to claim 1, characterized in that: The loading unit is provided with a housing (20), the mounting end of the mounting rod (13) extends out of the housing (20), and a plurality of rollers (21) are provided at the lower end of the housing (20).
10. The three-axis adjustable wire winding machine for a switch according to claim 1, wherein: A distance detection device is provided on one side of the clamping unit.