Charging socket convenient to assemble and maintain

By using pluggable connections between pluggable terminals and PCB board and metal sleeve design in the charging socket, the problem of cumbersome maintenance of the charging socket is solved, rapid replacement and versatility are achieved, and maintenance efficiency and safety are improved.

CN223181480UActive Publication Date: 2025-08-01ZHANGJIAGANG UCHEN NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422448185.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-01
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The maintenance process of existing charging sockets is complicated, especially the connection between the terminals and the PCB board requires special tools and the number is large, which leads to inconvenience in maintenance.

Method used

The plug-in terminal is used to achieve pluggable connection with the PCB board through a metal sleeve, and combine the metal elastic tightening ring and positioning ring to ensure stable conduction, and protect the plug-in interface through the rotating connection between the cover and the housing, simplifying the maintenance process.

Benefits of technology

It simplifies the installation and replacement process of terminals, improves maintenance efficiency, enhances the reliability and safety of connections, protects the plug-in interface from dust, and supports the replacement of multi-function power cords and communication modules.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223181480U_ABST
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Abstract

The utility model relates to a charging socket convenient to assemble and maintain, relates to the field of new energy automobile charging, and aims to solve the problem that maintenance and troubleshooting are tedious due to the fact that the number of terminals is large and the number of wires is large. A plug connector is arranged at one end, far away from the PCB, of the shell, a plug terminal is arranged in the plug connector, and one end, far away from the plug connector, of the plug terminal can be inserted into the metal sleeve, so that conduction between the plug terminal and the PCB is realized through the metal sleeve. The method has the effect of improving the maintenance efficiency of the charging socket.
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Description

Technical Field

[0001] This application relates to the field of new energy vehicle charging, and particularly to a charging socket that is convenient for assembly and maintenance. Background Art

[0002] The electric vehicle charging socket is an important part of electric vehicle charging. With the popularization of new energy vehicles and the increasing charging demand, the design of charging sockets is constantly improving. To ensure the safety and reliability of charging sockets, most charging sockets on the market currently adopt the method of connecting internal terminals to wires and fixing them to the PCB board with screws. This connection method not only ensures the durability of the charging socket but also provides a basic guarantee for the vehicle to charge safely.

[0003] When maintenance and troubleshooting are required, special tools are needed for operations such as the screwing of terminals, wires, the PCB board, and screws, as well as the connection of terminals and wires. Moreover, the large number of terminals leads to an even larger number of wires, so the inspection and troubleshooting are rather cumbersome and thus need to be improved. Summary of the Utility Model

[0004] In order to improve the maintenance efficiency of the charging socket, this application provides a charging socket that is convenient for assembly and maintenance.

[0005] A charging socket that is convenient for assembly and maintenance provided by this application adopts the following technical solutions:

[0006] A charging socket that is convenient for assembly and maintenance includes a housing. One end inside the housing is provided with a PCB board, and a metal sleeve is arranged on the PCB board. The end of the housing away from the PCB board is provided with a plug-in connector, and a plug-in terminal is arranged inside the plug-in connector. The end of the plug-in terminal away from the plug-in connector can be inserted into the metal sleeve to realize the conduction between the plug-in terminal and the PCB board through the metal sleeve.

[0007] By adopting the above technical solutions, the charging socket that is convenient for assembly and maintenance realizes the pluggable connection between the plug-in terminal and the PCB board, simplifies the installation and replacement process of the terminals, and improves the maintenance efficiency of the charging socket.

[0008] Optionally, a metal elastic tightening ring is arranged inside the metal sleeve. A placement ring groove is opened on the inner wall of the metal sleeve, and the metal elastic tightening ring is placed in the placement ring groove. Both ends of the metal elastic tightening ring abut against the inner end wall of the placement ring groove. The inner diameter of the metal elastic tightening ring decreases from both ends in the axial direction towards the middle, and the middle of the metal elastic tightening ring elastically abuts against the plug-in terminal.

[0009] By adopting the above technical solution, the metal elastic tightening ring arranged inside the metal sleeve can provide elastic tightening force when the plug-in terminal is inserted into the metal sleeve, making the connection between the plug-in terminal and the metal sleeve more stable and reliable, improving the conduction performance between the plug-in terminal and the PCB board, and enhancing the use stability and maintenance efficiency of the charging socket.

[0010] Optionally, a positioning ring is arranged on the outer side wall of the metal sleeve, and the positioning ring is attached to the end wall of the PCB board to limit the position of the metal sleeve.

[0011] By adopting the above technical solution, the positioning ring arranged on the outer side wall of the metal sleeve is attached to the end wall of the PCB board, which can effectively limit the position of the metal sleeve, avoid the metal sleeve from shifting during the plugging process, ensure the stable conduction between the plug-in terminal and the PCB board, and improve the connection reliability.

[0012] Optionally, a butting protrusion is arranged on the inner wall of the end of the housing far from the plug-in part. The plug-in terminal is inserted into the metal sleeve, and the end of the plug-in terminal can abut against the butting protrusion.

[0013] By adopting the above technical solution, a butting protrusion is arranged on the inner wall of the end of the housing far from the plug-in part. After the plug-in terminal is inserted into the metal sleeve, the end of the plug-in terminal can abut against the butting protrusion, effectively preventing the plug-in terminal from loosening or detaching from the metal sleeve during use and ensuring the stable and reliable electrical connection.

[0014] Optionally, one end of the plug-in part passes through the housing and protrudes to form a plug-in port. A cover for closing the plug-in port is arranged on the housing. One end of the cover is rotatably connected to the housing, and the other end is clamped on the housing.

[0015] By adopting the above technical solution, the cover is rotatably connected to and clamped on the housing, enabling the cover to be conveniently opened and closed, protecting the plug-in port from being invaded by external dust and foreign objects, and improving the reliability and safety of the charging socket during use.

[0016] Optionally, an opening arc plate is arranged at the end of the cover far from its connection with the housing. The distance between the opening arc plate and the housing is greater than the distance between the cover and the housing, and there is a gap between the opening arc plate and the housing for a hand to extend in.

[0017] By adopting the above technical solution, there is a gap between the opening arc plate and the housing for a hand to extend in, facilitating the user to easily open the cover and improving the operation convenience.

[0018] Optionally, a cover plate is detachably arranged on the outer wall of the end of the housing close to the PCB board. There is a replacement area between the cover plate and the housing, and the power cord connected to the end of the housing close to the PCB board is arranged in the replacement area.

[0019] By adopting the above technical solution, the rapid replacement of the power cord is realized, without the need to disassemble the entire housing, simplifying the maintenance operation and improving the maintenance efficiency.

[0020] Optionally, a plurality of the cover plates are provided, and the plurality of cover plates are detachably arranged at one end of the housing close to the PCB board. The housing can be provided with a card slot or a network port at the position of the cover plate.

[0021] By adopting the above technical solution, the arrangement of these cover plates not only facilitates the user to replace power cords of different lengths according to needs, but also the housing can be provided with a card slot or a network port at the position of the cover plate, facilitating the user to insert and replace a 4G card or connect to a network cable, improving the maintenance efficiency and versatility of the charging socket.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. The charging socket that is convenient for assembly and maintenance realizes the pluggable connection between the plug-in terminal and the PCB board, simplifies the installation and replacement process of the terminal, and improves the maintenance efficiency of the charging socket;

[0024] 2. The cover is rotatably connected and clamped to the housing, enabling the cover to be easily opened and closed, protecting the plug interface from external dust and foreign objects, and improving the reliability and safety of the charging socket during use;

[0025] 3. The arrangement of the cover plate not only facilitates the user to replace power cords of different lengths according to needs, but also the housing can be provided with a card slot or a network port at the position of the cover plate, facilitating the user to insert and replace a 4G card or connect to a network cable, improving the maintenance efficiency and versatility of the charging socket. Description of the Drawings

[0026] Figure 1 is a schematic structural diagram of a charging socket that is convenient for assembly and maintenance in an embodiment of the present application.

[0027] Figure 2 is a cross-sectional view for showing the connection relationship between the plug-in terminal and the PCB board in an embodiment of the present application.

[0028] Figure 3 is a cross-sectional view for showing the specific structure of the metal sleeve in an embodiment of the present application.

[0029] Description of the reference numerals: 1, housing; 11, abutting protrusion; 12, cover; 121, opening arc plate; 13, cover plate; 2, PCB board; 3, metal sleeve; 31, positioning ring; 32, placing ring groove; 4, plug-in member; 5, plug-in terminal; 6, metal elastic abutting ring. Detailed Description of the Embodiment

[0030] The following is a further detailed description of the present application in combination with the attached Figures 1-3 drawings.

[0031] An embodiment of the present application provides a charging socket that is convenient for assembly and maintenance. Referring to Figure 1 and Figure 2 , it includes a housing 1. One end inside the housing 1 is snap-connected with a PCB board 2. A metal sleeve 3 is welded on the PCB board 2. One end of the housing 1 away from the PCB board 2 is snap-connected with a plug-in connector 4. A plug-in terminal 5 is snap-connected inside the plug-in connector 4. One end of the plug-in terminal 5 away from the plug-in connector 4 can be inserted into the metal sleeve 3 to realize the conduction between the plug-in terminal 5 and the PCB board 2 through the metal sleeve 3, achieving the effects of simplifying maintenance and quickly replacing the terminal.

[0032] Referring to Figure 2 and Figure 3 , one end of the plug-in connector 4 passes through the housing 1 to protrude to form a plug-in port, and the plug-in port has various structural designs. The multi-hole socket can simultaneously meet more wiring requirements and improve the adaptability range of the socket. A folding cover 12 or a flip cover 12 is provided at the connection part between the plug-in connector 4 and the housing 1. The folding cover 12 realizes the opening and closing operations by using a hinge structure, which is convenient for daily maintenance and use; the flip cover 12 is made of an elastic material and can automatically close, having a better waterproof and dustproof effect.

[0033] An opening arc plate 121 is provided at one end of the cover 12 away from its connection with the housing 1. The opening arc plate 121 is integrally formed with the cover 12. The distance between the opening arc plate 121 and the housing 1 is greater than the distance between the cover 12 and the housing 1; when the cover 12 is closed, the gap formed between the opening arc plate 121 and the housing 1 is convenient for the user's finger to insert, and the opening and closing operations of the cover 12 can be easily completed.

[0034] Referring to Figure 2 and Figure 3 , the metal sleeve 3 provided on the PCB board 2 is a copper sleeve. The copper sleeve has good electrical conductivity and low cost, and is suitable for ordinary application scenarios. A positioning ring 31 is integrally formed on the outer side wall of the metal sleeve 3. The positioning ring 31 is in contact with the end wall of the PCB board 2 to limit the position of the metal sleeve 3.

[0035] A metal elastic tightening ring 6 is arranged inside the metal sleeve 3. A placement ring groove 32 is opened on the inner wall of the metal sleeve 3. The metal elastic tightening ring 6 is placed in the placement ring groove 32. Both ends of the metal elastic tightening ring 6 abut against the inner side end wall of the placement ring groove 32. The inner diameter of the metal elastic tightening ring 6 decreases from both ends in the axial direction to the middle, and the middle of the metal elastic tightening ring 6 elastically abuts against the plug-in terminal 5.

[0036] The metal elastic clamping ring 6 includes a spring steel ring and a metal elastic piece. The spring steel ring utilizes the elastic characteristics of the material to tightly clamp the plug-in terminal 5, ensuring good electrical contact; the metal elastic piece also ensures the reliability of the elasticity and the stability after long-term use through the optimized selection of the material. When the metal elastic clamping ring 6 is arranged inside the metal sleeve 3, it is fixed by the inner wall of the placing ring groove 32, ensuring that the metal elastic clamping ring 6 is not easily detached during the installation and disassembly of the plug-in terminal 5. The middle part of the spring steel ring is slightly inwardly contracted to form elastic deformation, so that it can apply a certain outward pressure to the inserted plug-in terminal 5, ensuring tight contact between the terminals, and thus achieving good electrical conductivity and structural stability. The metal elastic clamping ring 6 not only improves the connection reliability between the plug-in terminal 5 and the PCB board 2, but also makes the entire socket have a better user experience and safety.

[0037] The mating relationship between the plug-in terminal 5 and the metal sleeve 3 adopts a tight fit design to ensure that the plug-in terminal 5 can be firmly embedded in the metal sleeve 3 during installation and form a stable electrical connection. This tight fit design not only ensures good electrical conductivity, but also improves the reliability and service life of the charging socket.

[0038] Refer to Figure 2 , an abutting protrusion 11 is integrally formed on the inner wall of one end of the housing 1 away from the insertion port. The linear abutting protrusion 11 is suitable for low-speed contact occasions and can achieve a reliable fixed connection with the end of the plug-in terminal 5 after it is inserted into the metal sleeve 3, reducing the problem of poor contact caused by terminal loosening during use. Through the action of the abutting protrusion 11, the plug-in terminal 5 can be in close contact with the protrusion after being inserted into the metal sleeve 3, enhancing the stability and reliability of the overall socket.

[0039] Refer to Figure 2 , a plurality of cover plates 13 are detachably arranged on the outer wall of one end of the housing 1 close to the PCB board 2, and there is a replacement area between the cover plates 13 and the housing 1. The replacement area provided between the cover plates 13 and the housing 1 can accommodate power cords of different lengths. This design not only takes into account the different requirements of users for the length of the power cord, but also simplifies the maintenance and replacement operation steps in practical applications. Specifically, when the power cord needs to be replaced, only the corresponding cover plate 13 needs to be removed, and the power cord can be quickly replaced in the replacement area without disassembling the entire outer shell, improving the maintenance efficiency. At the same time, the housing 1 can be provided with a card slot or a network port at the position of the cover plate 13. The card slot is used to fix other components inside the socket, providing better structural support; the network port reserves space for installing communication modules such as SIM cards, facilitating later upgrades and maintenance.

[0040] The implementation principle of a charging socket that is convenient for assembly and maintenance in the embodiments of the present application is as follows: The metal sleeve 3 is used to realize the conduction between the plug-in terminal 5 and the PCB board 2, achieving the effects of simplifying maintenance and quickly replacing the terminal, and improving the maintenance efficiency of the charging socket.

[0041] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A charging socket that is convenient for assembly and maintenance, characterized in that: It includes a housing (1). At one end inside the housing (1), a PCB board (2) is provided. A metal sleeve (3) is provided on the PCB board (2). At the end of the housing (1) away from the PCB board (2), a plug-in connector (4) is provided. Plug-in terminals (5) are provided inside the plug-in connector (4). One end of the plug-in terminal (5) away from the plug-in connector (4) can be inserted into the metal sleeve (3) to realize the conduction between the plug-in terminal (5) and the PCB board (2) through the metal sleeve (3).

2. The charging socket that is convenient for assembly and maintenance according to claim 1, wherein: A metal elastic abutting ring (6) is provided inside the metal sleeve (3). A placement ring groove (32) is formed on the inner wall of the metal sleeve (3). The metal elastic abutting ring (6) is placed in the placement ring groove (32). Both ends of the metal elastic abutting ring (6) abut against the inner end wall of the placement ring groove (32). The inner diameter of the metal elastic abutting ring (6) decreases from both ends in the axial direction to the middle. The middle of the metal elastic abutting ring (6) elastically abuts against the plug-in terminal (5).

3. The recharge socket that is convenient for assembly and maintenance according to claim 1, characterized in that: A positioning ring (31) is provided on the outer side wall of the outer circle of the metal sleeve (3). The positioning ring (31) is in contact with the end wall of the PCB board (2) to limit the position of the metal sleeve (3).

4. The charging socket convenient for assembly and maintenance according to claim 1, wherein: An abutting protrusion (11) is provided on the inner wall of the end of the housing (1) away from the plug-in connector (4). The plug-in terminal (5) is inserted into the metal sleeve (3). The end of the plug-in terminal (5) can abut against the abutting protrusion (11).

5. The charging socket convenient for assembly and maintenance according to claim 1, characterized in that: One end of the plug-in connector (4) passes through the housing (1) and protrudes to form a plug-in port. A cover (12) for closing the plug-in port is provided on the housing (1). One end of the cover (12) is rotatably connected to the housing (1), and the other end is clamped on the housing (1).

6. The charging socket convenient for assembly and maintenance according to claim 5, wherein: An open arc plate (121) is provided at the end of the cover (12) away from its connection with the housing (1). The distance between the open arc plate (121) and the housing (1) is greater than the distance between the cover (12) and the housing (1). There is a gap between the open arc plate (121) and the housing (1) for a hand to reach in.

7. The charging socket convenient for assembly and maintenance according to claim 1, wherein: A cover plate (13) is detachably provided on the outer wall of the end of the housing (1) close to the PCB board (2). There is a replacement area between the cover plate (13) and the housing (1). The power line connected to the end of the housing (1) close to the PCB board (2) is arranged in the replacement area.

8. The charging socket convenient for assembly and maintenance according to claim 7, wherein: There are multiple cover plates (13). Multiple cover plates (13) are all detachably provided on the end of the housing (1) close to the PCB board (2). Card slots or network ports can be provided on the housing (1) at the position of the cover plate (13).