Intelligent manufacturing and welding automation equipment

Through the transmission structure and screw system driven by the drive motor and servo motor, combined with the slider and slide design, the problems of low welding efficiency and position deviation are solved, and efficient and safe welding operations are achieved.

CN223185838UActive Publication Date: 2025-08-05ANHUI POLYTECHNIC UNIV
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Patent Information

Application Number
CN202422319808.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-08-05
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing intelligent manufacturing welding automation equipment has problems such as low welding efficiency, easy welding position to shift, and risky operation.

Method used

The drive motor drives the transmission structure and the transmission rod, combined with the design of the slide groove and slider, realizes efficient transmission of the welding table; use the servo motor and screw system to adjust the position of the welding gun; set up a protective plate to protect the operator.

Benefits of technology

It improves welding efficiency, reduces welding position offset, reduces operational risks, and protects the safety of staff.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223185838U_ABST
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Abstract

The utility model relates to the technical field of automation equipment, and provides intelligent manufacturing welding automation equipment which comprises an equipment body, a control panel and a welding table, sliding grooves are symmetrically formed in the bottom end of the equipment body, and a displacement table is movably installed on the inner wall of the bottom end of the equipment body through the sliding grooves; connecting blocks are symmetrically arranged on the two sides of the displacement table, sliding blocks are arranged at the bottom ends of the connecting blocks, first sliding wheels are arranged on the outer walls of the sliding blocks, a driving motor is installed on the outer wall of the bottom end of the equipment body, and a driving shaft of the driving motor penetrates through the outer wall of the equipment body to be connected with a transmission structure; a transmission rod is arranged on the outer wall of the transmission structure, the transmission structure is movably connected with a displacement table through the transmission rod, a transmission groove is formed in the bottom end of the displacement table, a welding table is installed at the top end of a connecting block, and the problems that in the prior art, the welding efficiency is low, the welding position is prone to deviation, and risks exist in operation of workers are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, and specifically to intelligent manufacturing welding automation equipment. Background Art

[0002] The technical background of intelligent manufacturing welding automation equipment is a multidisciplinary field that combines advanced welding technology, automation equipment, smart sensors, and artificial intelligence algorithms to improve production efficiency, quality, and flexibility to meet the needs of modern manufacturing. As technology continues to advance, future welding automation equipment will become more intelligent and autonomous.

[0003] Patent specification CN 220388351 U discloses intelligent manufacturing welding automation equipment. The equipment comprises a base with a welding controller mounted on its upper surface. Slides are fixedly mounted on either side of the base's bottom end. The equipment also includes two sweeping lights positioned below the slides. The two sweeping lights emit parallel light. This solves the existing problem of inefficient workpiece positioning when welding large batches of workpieces.

[0004] However, in the implementation of relevant technologies, it was found that the above-mentioned intelligent manufacturing welding automation equipment has the following problems: the welding efficiency of the device is low, the placement rack needs to be manually pushed, which is time-consuming and labor-intensive, and the operation is risky. Therefore, we proposed an intelligent manufacturing welding automation equipment. Utility Model Content

[0005] The utility model provides an intelligent manufacturing welding automation equipment, which solves the problems in the related art of low welding efficiency, easy deviation of welding position and risk of operation for workers.

[0006] The technical solution of the utility model is as follows:

[0007] The top end of the welding machine is equipped with a transmission structure, and the top end of the welding machine is equipped with a transmission structure, and the transmission structure is movably connected to the transmission structure through the transmission structure. The welding machine is installed with a transmission groove, and the top end of the welding machine is equipped with a welding groove, and the inner wall of the welding machine body is symmetrically provided with a slide groove, and the equipment body is movably connected to the welding table through the slide groove. The side wall of the equipment body is equipped with a control panel, and the bottom end of the equipment body is provided with a supporting structure.

[0008] Preferably, the side wall of the equipment body is provided with a parts bin, the inner wall of the parts bin is provided with a movable groove, the side wall of the parts bin is installed with a servo motor, the driving shaft of the servo motor passes through the outer wall of the parts bin and extends to the inside of the movable groove and is connected to a screw rod, the outer wall of the screw rod is movably installed with a threaded sleeve, the outer wall of the parts bin is provided with a limiting groove, the top of the threaded sleeve is provided with a limiting block, the limiting block extends to the outer wall of the parts bin through the limiting groove and is connected to a support rod, one end of the support rod is connected to a mounting rod, and a welding gun is installed on the end of the mounting rod away from the support rod.

[0009] Preferably, the limiting block is cross-shaped, and the limiting groove and the limiting block fit together.

[0010] Preferably, the outer wall of the movable groove is provided with an external thread, and the inner wall of the threaded sleeve is provided with an internal thread matching the external thread.

[0011] Preferably, the slide rail is a rectangular hollow groove structure, and the second pulley matches the slide rail.

[0012] Preferably, the cross section of the slider is trapezoidal, and the sliding groove and the slider match each other.

[0013] Preferably, the transmission rod is a convex structure, and the transmission rod and the transmission groove fit together.

[0014] Preferably, protective plates are provided on both sides of the equipment body, and the protective plates are located on both sides of the transmission structure.

[0015] The working principle and beneficial effects of the utility model are as follows:

[0016] 1. In the utility model, through the arrangement of the equipment body, welding table and driving motor, a staff member stands on the right side of the equipment body and places the welding steel above the welding table, starts the driving motor through the control panel, drives the transmission structure to perform transmission movement through the driving motor, and then drives the transmission rod to move along the same track through the transmission structure, utilizes the transmission rod and the transmission groove to transmit the entire displacement table, and uses the slide groove and the slider to limit the displacement table so that it can move back and forth along the slide groove. At the same time, the first pulley is used to reduce the friction of the back and forth translation and reduce wear. At the same time, the transmission groove is used to make the displacement table drive the welding table to move along the same track, and the second pulley and the slide rail are used to reduce the friction of the back and forth translation of the welding table. This structure can greatly improve work efficiency.

[0017] 2. In the present invention, the welding gun is started by setting a control panel, a servo motor and a welding gun. The servo motor is started through the control panel to drive the screw to rotate. The inner wall of the threaded sleeve is used to set an internal thread matching the screw. At the same time, the limiting effect of the threaded sleeve by the limiting groove and the limiting block is used to drive the support rod to move horizontally as a whole to change the overall position of the welding gun. When the welding gun moves to the top of the welding point, the steel is welded. After welding, the worker on the left side of the equipment body removes the steel. At the same time, the protective plates provided on the left and right sides of the equipment body can effectively protect the worker to avoid hair or clothes falling onto the transmission structure and causing danger. When the welding table moves to the left side of the equipment body again, the above operation is repeated. This knot can accurately spot weld the welding point and reduce the danger of worker operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0019] Figure 1 This is a schematic diagram of the main structure of the device proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the device body proposed in the utility model;

[0021] Figure 3 This is a schematic diagram of the parts bin structure proposed by the utility model;

[0022] Figure 4 This is a schematic diagram of the second pulley structure proposed by the utility model;

[0023] Figure 5 This is a schematic diagram of the screw rod structure proposed in the utility model.

[0024] In the figure: 1. Equipment body; 2. Support structure; 3. Control panel; 4. Protective plate; 5. Welding table; 6. Parts bin; 7. Servo motor; 8. Support rod; 9. Limiting groove; 10. Mounting rod; 11. Welding gun; 12. Driving motor; 13. Transmission structure; 14. Transmission rod; 15. Slide groove; 16. Translation table; 17. Connecting block; 18. Slider; 19. First pulley; 20. Transmission groove; 21. Second pulley; 22. Slide rail; 23. Screw; 24. Movable groove; 25. Threaded sleeve; 26. Limiting block. DETAILED DESCRIPTION

[0025] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1: Figures 1 to 5 As shown, this embodiment proposes an intelligent manufacturing welding automation equipment, including an equipment body 1, a control panel 3 and a welding table 5. The bottom end of the equipment body 1 is symmetrically provided with a slide groove 15, and the inner wall of the bottom end of the equipment body 1 is movably installed with a displacement table 16 through the slide groove 15. The two sides of the displacement table 16 are symmetrically provided with a connecting block 17, and the bottom end of the connecting block 17 is provided with a slider 18. The outer wall of the slider 18 is provided with a first pulley 19. The outer wall of the bottom end of the equipment body 1 is installed with a drive motor 12, and the drive shaft of the drive motor 12 passes through the equipment body 1. The outer wall of the equipment body 1 is connected to a transmission structure 13, and a transmission rod 14 is provided on the outer wall of the transmission structure 13. The transmission structure 13 is movably connected to a displacement platform 16 through the transmission rod 14. A transmission groove 20 is provided at the bottom end of the displacement platform 16. A welding platform 5 is installed on the top of the connecting block 17. Second pulleys 21 are symmetrically provided on both sides of the welding platform 5. Slide rails 22 are symmetrically provided on the inner wall of the equipment body 1. The equipment body 1 is movably connected to the welding platform 5 through the slide rails 22. A control panel 3 is installed on the side wall of the equipment body 1, and a support structure 2 is provided at the bottom end of the equipment body 1.

[0027] In this embodiment, the slide rail 22 is a rectangular hollow groove structure, and the second pulley 21 and the slide rail 22 match each other.

[0028] In this embodiment, the cross section of the slider 18 is trapezoidal, and the slide groove 15 and the slider 18 match each other.

[0029] In this embodiment, the transmission rod 14 is a convex structure, and the transmission rod 14 and the transmission groove 20 fit together.

[0030] In this embodiment, protective plates 4 are provided on both sides of the device body 1 , and the protective plates 4 are located on both sides of the transmission structure 13 .

[0031] Specific examples Figure 1 、 Figure 2 and Figure 4 As shown, when using this structure, a staff member stands on the right side of the equipment body 1 and places the welding steel above the welding table 5, and starts the drive motor 12 through the control panel 3. The drive motor 12 drives the transmission structure 13 to perform transmission movement, and then drives the transmission rod 14 to move along the same track through the transmission structure 13. The transmission rod 14 and the transmission groove 20 are used to transmit the entire displacement table 16. The slide groove 15 and the slider 18 are used to limit the displacement table 16 so that it can move back and forth along the slide groove 15. At the same time, the first pulley 19 is used to reduce the friction of the back and forth translation and reduce wear. At the same time, the transmission groove 20 is used to make the displacement table 16 drive the welding table 5 to move along the same track, and the second pulley 21 and the slide rail 22 are used to reduce the friction of the back and forth translation of the welding table 5. This structure can greatly improve work efficiency.

[0032] Example 2: The side wall of the equipment body 1 is provided with a parts bin 6, the inner wall of the parts bin 6 is provided with a movable groove 24, the side wall of the parts bin 6 is installed with a servo motor 7, the driving shaft of the servo motor 7 passes through the outer wall of the parts bin 6 and extends to the inside of the movable groove 24 and is connected to a screw rod 23, the outer wall of the screw rod 23 is movably installed with a threaded sleeve 25, the outer wall of the parts bin 6 is provided with a limiting groove 9, the top of the threaded sleeve 25 is provided with a limiting block 26, the limiting block 26 extends through the limiting groove 9 to the outer wall of the parts bin 6 and is connected to a support rod 8, one end of the support rod 8 is connected to a mounting rod 10, and a welding gun 11 is installed on the end of the mounting rod 10 away from the support rod 8.

[0033] In this embodiment, the limiting block 26 is cross-shaped, and the limiting groove 9 and the limiting block 26 fit together.

[0034] In this embodiment, the outer wall of the movable groove 24 is provided with an external thread, and the inner wall of the threaded sleeve 25 is provided with an internal thread matching the external thread.

[0035] Specific examples Figure 1 、 Figure 3 and Figure 5As shown, when using this structure, start the welding gun 11, start the servo motor 7 through the control panel 3 to drive the screw rod 23 to rotate, and use the inner wall of the threaded sleeve 25 to set an internal thread that matches the screw rod 23. At the same time, use the limiting groove 9 and the limiting block 26 to limit the threaded sleeve 25 to drive the support rod 8 to move horizontally as a whole to change the overall position of the welding gun 11. Wait for the welding gun 11 to move to the top of the welding point to weld the steel. After welding, the staff on the left side of the equipment body 1 removes the steel. At the same time, the protective plates 4 set on the left and right sides of the equipment body 1 can effectively protect the staff to prevent hair or clothes from falling into the transmission structure 13 and causing danger. Wait for the welding table 5 to move to the left side of the equipment body 1 again and repeat the above operations. This knot can accurately spot weld the welding point and reduce the risk of workers' operation.

[0036] Working principle: When in use, a staff member stands on the right side of the equipment body 1 and places the welding steel above the welding table 5, and starts the driving motor 12 through the control panel 3. The driving motor 12 drives the transmission structure 13 to perform transmission movement, and then drives the transmission rod 14 to move along the same track through the transmission structure 13. The transmission rod 14 and the transmission groove 20 are used to transmit the entire displacement table 16. The displacement table 16 is limited by the slide groove 15 and the slider 18 so that it can move back and forth along the slide groove 15. At the same time, the first pulley 19 is used to reduce the friction of the back and forth translation and reduce wear. At the same time, the transmission groove 20 is used to make the displacement table 16 drive the welding table 5 to move along the same track, and the second pulley 21 and the slide rail 22 are used to reduce the friction of the back and forth translation of the welding table 5, so that the welding steel moves with the welding table 5 to the bottom of the welding gun 11, and starts. The welding gun 11 starts the servo motor 7 through the control panel 3 to drive the screw rod 23 to rotate, and uses the inner wall of the threaded sleeve 25 to set an internal thread matching the screw rod 23. At the same time, the limiting effect of the threaded sleeve 25 by the limiting groove 9 and the limiting block 26 is used to drive the support rod 8 to move horizontally as a whole to change the overall position of the welding gun 11. The welding gun 11 is moved to the top of the welding point to weld the steel. After welding, the staff on the left side of the equipment body 1 removes the steel. At the same time, the protective plates 4 set on the left and right sides of the equipment body 1 can effectively protect the staff to prevent hair or clothes from falling into the transmission structure 13 and causing danger. The welding table 5 is moved to the left side of the equipment body 1 again and the above operation is repeated. This equipment can not only greatly improve the welding efficiency and greatly reduce the risk of workers' operation, but also can accurately perform spot welding on the welding points.

[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An intelligent manufacturing welding automation equipment, comprising an equipment body (1), a control panel (3) and a welding table (5), characterized in that: The bottom end of the device body (1) is symmetrically provided with a slide groove (15), and the inner wall of the bottom end of the device body (1) is movably provided with a displacement platform (16) through the slide groove (15). The two sides of the displacement platform (16) are symmetrically provided with connecting blocks (17), and the bottom ends of the connecting blocks (17) are provided with sliders (18). The outer walls of the sliders (18) are provided with first pulleys (19). The outer wall of the bottom end of the device body (1) is provided with a driving motor (12), and the driving shaft of the driving motor (12) passes through the outer wall of the device body (1) and is connected to the transmission structure (13). The outer wall of the transmission structure (13) is provided with A transmission rod (14) is provided, and the transmission structure (13) is movably connected to a displacement platform (16) through the transmission rod (14). A transmission groove (20) is provided at the bottom end of the displacement platform (16). A welding platform (5) is installed on the top end of the connection block (17). Second pulleys (21) are symmetrically provided on both sides of the welding platform (5). Slide rails (22) are symmetrically provided on the inner wall of the device body (1). The device body (1) is movably connected to the welding platform (5) through the slide rails (22). A control panel (3) is installed on the side wall of the device body (1). A support structure (2) is provided at the bottom end of the device body (1).

2. The intelligent manufacturing welding automation equipment according to claim 1, characterized in that: The side wall of the equipment body (1) is provided with a parts bin (6), the inner wall of the parts bin (6) is provided with a movable groove (24), the side wall of the parts bin (6) is installed with a servo motor (7), the driving shaft of the servo motor (7) passes through the outer wall of the parts bin (6) and extends to the inside of the movable groove (24) and is connected to a screw rod (23), the outer wall of the screw rod (23) is movably installed with a threaded sleeve (25), the outer wall of the parts bin (6) is provided with a limiting groove (9), the top of the threaded sleeve (25) is provided with a limiting block (26), the limiting block (26) extends through the limiting groove (9) to the outer wall of the parts bin (6) and is connected to a support rod (8), one end of the support rod (8) is connected to a mounting rod (10), and the end of the mounting rod (10) away from the support rod (8) is installed with a welding gun (11).

3. The intelligent manufacturing welding automation equipment according to claim 2, characterized in that: The limiting block (26) is cross-shaped, and the limiting groove (9) and the limiting block (26) fit together.

4. The intelligent manufacturing welding automation equipment according to claim 2, characterized in that: The outer wall of the movable groove (24) is provided with an external thread, and the inner wall of the threaded sleeve (25) is provided with an internal thread matching the external thread.

5. The intelligent manufacturing welding automation equipment according to claim 3, characterized in that: The slide rail (22) is a rectangular hollow groove structure, and the second pulley (21) and the slide rail (22) match each other.

6. The intelligent manufacturing welding automation equipment according to claim 5, characterized in that: The cross section of the slider (18) is trapezoidal, and the slide groove (15) and the slider (18) match each other.

7. The intelligent manufacturing welding automation equipment according to claim 6, characterized in that: The transmission rod (14) is a convex structure, and the transmission rod (14) and the transmission groove (20) fit together.

8. The intelligent manufacturing welding automation equipment according to claim 5, characterized in that: Protective plates (4) are provided on both sides of the equipment body (1), and the protective plates (4) are located on both sides of the transmission structure (13).

Citation Information

Patent Citations

  • Automatic welding equipment

    CN220388351U