Loudspeaker front soldering tin wire adjusting tool

Abstract

The utility model discloses a loudspeaker front soldering tin wire adjusting tool which comprises a jig body, a brocade wire positioning column and a support clamping column. The jig body is provided with a top surface used for being attached to a damper of a loudspeaker, and a voice coil clearance hole site penetrating from the top surface to an opposite bottom surface; one side of the jig body is also provided with an operation gap communicated with the voice coil clearance hole site; the top surface of the jig body is also provided with a brocade silk thread receding groove, and the brocade silk thread receding groove is communicated with the voice coil receding hole site and the operation notch; the brocade silk thread positioning column is mounted in the operation notch; the support clamping columns are arranged on the outer side of the jig body. The tool can be used in the loudspeaker manufacturing process, lead radian adjustment is carried out in advance before a paper cone is placed through a loudspeaker front soldering tin mode, generation of badness is reduced, wire adjustment common problems in the loudspeaker industry can be improved, and the wire adjustment requirement of loudspeakers is met.

Description

Technical Field

[0001] The present application relates to the technical field of loudspeaker fixtures, and in particular to a loudspeaker front soldering line adjustment tool. Background Art

[0002] A loudspeaker is a transducer device that converts electrical signals into acoustic signals. It produces sound by vibrating its cone through electromagnetic, piezoelectric, or electrostatic effects, which resonate with the surrounding air. Speakers can be found in home televisions, multimedia home audio systems, outdoor audio systems, cars, karaoke venues, public square broadcasts, and computers, serving as sound-producing units.

[0003] Most speakers require leads to transmit signals, typically made of tinsel wire. One end of the wire is connected to the speaker's voice coil, while the other end is soldered to the speaker's base terminal block. To avoid wire snagging (where the wire hits the base), the wire needs to be angled to allow for a certain length. This requires a wire adjustment jig.

[0004] Currently, most car speakers in the industry are assembled with the paper cone (i.e., the speaker cone) before the lead wires are adjusted and soldered. This process prevents visual inspection of the speaker lead wire curvature. Furthermore, inconsistencies in lead wire alignment can lead to poor bonding. Furthermore, car speaker cones are large, making them difficult to repair. If the lead wires are too short, a rip can occur. In severe cases, the cone can be pulled, causing it to vibrate diagonally, leading to rubbing noises on the voice coil and magnetic circuit, resulting in significant damage.

[0005] The industry also uses a pre-soldering process. As the name suggests, pre-soldering involves adjusting the leads and soldering them before installing the paper cone. Insert-type wire adjustment jigs are commonly used in this pre-soldering process to adjust the curvature of the speaker's wires to meet the required sound quality. However, a common problem with these insert-type wire adjustment jigs in the speaker industry is that the wires can rebound or even fall after adjustment, resulting in a high rate of poor sound quality, failing to meet the required speaker sound quality. Utility Model Content

[0006] The main technical problem solved by this application is to provide a speaker front soldering line adjustment tool.

[0007] The present application proposes a speaker front soldering wire adjustment tool, comprising:

[0008] The fixture body, brocade thread positioning column, and bracket positioning column;

[0009] The fixture body has a top surface for fitting the elastic wave of the speaker, and a voice coil avoidance hole extending from the top surface to the opposite bottom surface;

[0010] A working notch is also provided on one side of the fixture body, communicating with the voice coil avoidance hole;

[0011] The top surface of the fixture body is also provided with a brocade wire air-avoiding groove, and the brocade wire air-avoiding groove is connected to the voice coil air-avoiding hole and the working gap;

[0012] The brocade wire positioning column is installed in the working gap;

[0013] The bracket positioning column is arranged on the outside of the fixture body.

[0014] In some optional embodiments, the bracket positioning column is vertically upward, and the top end is higher than the top surface.

[0015] In some optional embodiments, the bracket positioning column is close to the working gap.

[0016] In some optional embodiments, when viewed from above, the working gap is a fan-shaped gap having a first side surface and a second side surface.

[0017] In some optional embodiments, the angle between the first side surface and the second side surface is substantially 90 degrees.

[0018] In some optional embodiments, the brocade thread positioning column is vertically installed on the first side and extends horizontally.

[0019] In some optional embodiments, the depth of the working gap is greater than half of the jig body, but does not penetrate the jig body.

[0020] In some optional embodiments, the first side surface and the second side surface are both perpendicular to the top surface.

[0021] In some optional embodiments, the brocade thread avoidance groove extends to the first side surface and the second side surface.

[0022] In some optional implementations, the opening of the voice coil avoidance hole has a chamfer.

[0023] As described above, this application proposes a pre-soldering wire adjustment tool for speakers, suitable for adjusting the curvature of lead wires during the pre-soldering process of, for example, automotive speakers. This application utilizes a novel structure, including wire positioning posts, bracket retaining posts, and wire clearance grooves on the fixture body, to achieve lead adjustment. The technical effects achieved include:

[0024] 1. Compared with the conventional line adjustment process, this application adds a bracket positioning column, the purpose of which is to increase the prevention of mistakes and foolproofness, and to position the speaker basin frame to prevent loosening;

[0025] 2. This application directly opens a circular hole in the middle of the tooling as a voice coil avoidance hole to avoid and fix the voice coil of the speaker;

[0026] 3. This application opens an operating gap on the side of the fixture, and the brocade wire positioning column is set in the operating gap. The operator can pull the lead wire through the operating gap and clamp it on the operating gap to complete the lead wire curvature adjustment;

[0027] 4. This application can adopt a rotating method to put the tooling into the speaker without adjusting the lead wires. After rotating it a certain degree, such as 90 degrees, the bracket clamping column and the speaker basin frame are clamped and fixed. The operator tightens the lead wires and then solders them.

[0028] 5. This application also provides a brocade wire avoidance slot to prevent the brocade wire from being clamped and causing trouble in adjusting the wire;

[0029] 6. The advantages of the jig of the present application are that the curvature of the lead can be adjusted to a satisfactory state before the paper cone is installed (at this time, the lead can be visually observed through the working notch to see if there is any bad condition);

[0030] 7. The jig of this application is convenient to use and operate. The front soldering process is adopted to reduce the risk of not being able to visually observe the lead status due to the obstruction of the basin frame. When risks are found, they can be promptly eliminated and repaired, and temporary measures can be taken to reduce the occurrence of defects.

[0031] In summary, the jig of this application can be used in the speaker manufacturing process. By pre-soldering the speaker, the lead wire curvature can be adjusted before the paper cone is placed. The speaker cone frame is positioned to prevent mistakes, reduce defects, greatly reduce rework and scrap costs, and greatly improve product pass rate. This application helps to improve the common wire adjustment problems in the speaker industry and meet the wire adjustment requirements of speakers. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments and the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0033] Figure 1 This is a structural schematic diagram of a speaker front solder line adjustment tool proposed in an embodiment of the present application. DETAILED DESCRIPTION

[0034] To help those skilled in the art better understand the present invention, the following will provide a clear and complete description of the technical solutions in the embodiments of the present invention, in conjunction with the accompanying drawings. It is clear that the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative work should fall within the scope of protection of the present invention.

[0035] The terms "first," "second," "third," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish between different objects, not to describe a particular order. Furthermore, the terms "including," "having," and any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus comprising a series of steps or elements is not limited to the listed steps or elements, but may optionally include steps or elements not listed, or may optionally include other steps or elements inherent to the process, method, product, or apparatus.

[0036] The following describes the embodiments in detail.

[0037] refer to Figure 1 This application proposes a speaker front solder wire adjustment tool (abbreviated as wire adjustment tool), which is suitable for adjusting the lead curvature in the front soldering process of automobile speakers. Figure 1 As shown, the line adjustment tooling of this application includes:

[0038] The fixture body 10, the brocade thread positioning column 11, and the bracket positioning column 12;

[0039] The fixture body 10 has a top surface 101 for fitting the speaker's elastic wave, and a voice coil avoidance hole 102 extending from the top surface 101 to the opposite bottom surface.

[0040] A working notch 103 is also provided on one side of the fixture body 10, communicating with the voice coil avoidance hole 102;

[0041] The top surface 101 of the fixture body 10 is further provided with a brocade thread avoidance groove 104 , which connects the voice coil avoidance hole 102 and the working notch 103 ;

[0042] The brocade thread positioning column 11 is installed in the working gap 103;

[0043] The bracket locking post 12 is disposed on the outside of the fixture body 10 .

[0044] Here, the main function of the voice coil avoidance hole 102 is to avoid the speaker voice coil while stabilizing the speaker from moving. The main function of the top surface 101 is to fit the speaker elastic wave. The main function of the bracket positioning column 12 is to cooperate with the speaker bracket (i.e., the basin rack) to fix the bracket so that it does not loosen during operation. The main function of the silk thread avoidance groove 104 is to avoid the silk thread to smoothly realize the curvature adjustment of the silk thread. The main function of the silk thread positioning column 11 is to adjust the curvature of the silk thread.

[0045] In some optional embodiments, the bracket retaining column 12 is vertically upward, and its top end is higher than the top surface 101.

[0046] In some optional embodiments, the bracket positioning column 12 is close to the working gap 103.

[0047] In some optional embodiments, when viewed from above, the working gap 103 is a fan-shaped gap having a first side surface 1031 and a second side surface 1032 .

[0048] In some optional embodiments, the angle between the first side surface 1031 and the second side surface 1032 is substantially 90 degrees. That is, in a top view, the working gap 103 is a right-angled sector.

[0049] In some optional embodiments, the brocade thread positioning column 11 is vertically installed on the first side 1031 , extends horizontally, and is parallel to the second side 1032 .

[0050] In some optional embodiments, the depth of the working gap 103 is greater than half of the jig body 10 , but does not penetrate the jig body 10 .

[0051] In some optional embodiments, the first side surface 1031 and the second side surface 1032 are both perpendicular to the top surface 101 .

[0052] In some optional embodiments, the brocade thread avoidance groove 104 extends to the first side surface 1031 and the second side surface 1032 .

[0053] In some optional implementations, the opening of the voice coil avoidance hole 102 has a chamfer to facilitate insertion of the voice coil.

[0054] The operation process of this application line adjustment tooling includes:

[0055] Place the line adjustment tool into the unadjusted speaker, the top surface 101 of the fixture body 10 fits with the speaker elastic wave, the voice coil avoidance hole 102 is inserted into the speaker voice coil, and after rotating a certain angle, such as 90 degrees, the bracket positioning column 12 cooperates with the speaker bracket to clamp the speaker bracket to play a fixing role, and the brocade wire positioning column 11 cooperates with the unadjusted speaker lead (i.e. brocade wire). The operator tightens the brocade wire, the lead is formed, the curvature adjustment is completed, and then soldering is performed to weld the brocade wire to the terminal board of the speaker to complete the entire process. Then, it can be rotated in the opposite direction by a certain angle, such as 90 degrees, and the line adjustment tool is taken out. After checking that the lead is qualified, it can be put into the next process.

[0056] The technical solution of the present application has been described in detail above through specific embodiments. In the above embodiments, the description of each embodiment has its own focus. For parts not described in detail in one embodiment, please refer to the relevant description of other embodiments.

[0057] It should be understood that the above embodiments are intended only to illustrate the technical solutions of this application and are not intended to limit them. Persons skilled in the art may modify the technical solutions described in the above embodiments or replace some of the technical features with equivalents; however, such modifications or replacements do not deviate from the spirit and scope of protection of the technical solutions of the embodiments of this application.

Claims

1. A speaker front soldering line adjustment tool, characterized in that: include: The fixture body, brocade thread positioning column, and bracket positioning column; The fixture body has a top surface for fitting the elastic wave of the speaker, and a voice coil avoidance hole extending from the top surface to the opposite bottom surface; A working notch is also provided on one side of the fixture body, communicating with the voice coil avoidance hole; The top surface of the fixture body is also provided with a brocade wire air-avoiding groove, and the brocade wire air-avoiding groove is connected to the voice coil air-avoiding hole and the working gap; The brocade wire positioning column is installed in the working gap; The bracket positioning column is arranged on the outside of the fixture body.

2. The speaker front soldering wire adjustment tool according to claim 1, characterized in that: The bracket positioning column is vertically upward, and the top end is higher than the top surface.

3. The speaker front soldering wire adjustment tool according to claim 2, characterized in that: The bracket positioning column is close to the operation gap.

4. The speaker front soldering wire adjustment tool according to claim 1, characterized in that: In a top view, the working gap is a fan-shaped gap having a first side surface and a second side surface.

5. The speaker front soldering wire adjustment tool according to claim 4, characterized in that: An included angle between the first side surface and the second side surface is substantially 90 degrees.

6. The speaker front soldering wire adjustment tool according to claim 4, characterized in that: The brocade thread positioning column is vertically installed on the first side surface and extends horizontally.

7. The speaker front soldering line adjustment tool according to claim 4, characterized in that: The depth of the working notch is greater than half of the jig body, but does not penetrate the jig body.

8. The speaker front soldering wire adjustment tool according to claim 4, characterized in that: The first side surface and the second side surface are both perpendicular to the top surface.

9. The speaker front soldering wire adjustment tool according to claim 5, characterized in that: The brocade thread air-avoiding groove extends to the first side surface and the second side surface.

10. The speaker front soldering wire adjustment tool according to claim 1, characterized in that: The opening of the voice coil avoidance hole has a chamfer.

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