Metal part welding support
Through the combination of rotary table, U-shaped support seat and internal support mechanism, the existing welding brackets are solved, and the efficient automatic welding of flanges and pipe fittings is achieved, and the welding quality and efficiency are improved.
Patent Information
- Application Number
- CN202422413497.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-08
AI Technical Summary
When welding flanges and pipe fittings, the existing welded brackets have low positioning accuracy, time-consuming and labor-intensive operation, especially when the height of high pipe fittings is inconvenient and require manual welding.
It adopts a rotary table, U-shaped support seat, three-claw chuck, movable rod and inner support mechanism, combined with motor drive and manual mechanism, to achieve accurate positioning and fixing of flanges and pipe fittings, and the welding equipment is automatically welded in a loop.
It realizes precise positioning and fixing of flanges and pipe fittings, simplifies operations, reduces manual labor, and improves welding efficiency and quality.
Smart Images

Figure CN223185918U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding processing, in particular to a metal component welding bracket. Background Art
[0002] At present, metal parts need to be supported by welding brackets during welding. However, most of the current welding brackets have relatively single functions. When welding flanges and pipe fittings, the flanges are generally fixed on the brackets, and then the pipe fittings are placed on the flanges and fixed by pressing the top of the pipe fittings. In addition, the brackets are mostly fixed. Since the weld seams of flanges and pipe fittings are circular, manual welding is required to hold the welding gun around the weld seam. This is time-consuming and labor-intensive. The positioning accuracy of flanges and pipe fittings is generally poor. In addition, if the pipe fittings are high, the pressing and fixing operation is inconvenient. Summary of the Invention
[0003] The utility model aims to solve the deficiencies of the prior art and provides a metal component welding bracket.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a metal parts welding bracket, comprising a base, one end of the top of the base is rotatably connected to a turntable, a motor is provided inside the base to drive the turntable to rotate, a U-shaped support seat is plugged into the top of the turntable, a three-jaw chuck is installed on the top of the U-shaped support seat, the flange to be welded is placed on the top of the three-jaw chuck and is clamped and fixed by the clamping jaws, a fixing plate is provided on the top of the inner wall of the U-shaped U-shaped seat, a movable rod is connected to the center thread of the fixing plate, the movable rod is coaxially arranged with the three-jaw chuck, and a guide sleeve is provided on the inner wall of the center hole of the three-jaw chuck, the movable rod passes through the guide sleeve, an internal support mechanism is provided on the movable rod, the pipe fitting to be welded is fixed by the internal support mechanism and is pressed against the top of the flange by the movable rod, the welding equipment is installed at the other end of the top of the base, and the welding gun on the welding equipment welds the butt joints between the flange and the pipe fitting.
[0005] In particular, a plurality of triangular reinforcement plates are provided at the side walls of the included angle between the side plates of the U-shaped support seat and the bottom of the three-jaw chuck.
[0006] In particular, a cross-shaped positioning block is provided at the center of the top of the turntable, and a positioning groove matching the positioning block is provided at the bottom of the U-shaped support seat, and the positioning groove is plugged into the positioning block.
[0007] Particularly, a first hand wheel is provided at the bottom of the movable rod.
[0008] In particular, the internal support mechanism includes a fixed seat and a movable seat. The fixed seat is fixedly sleeved on the outer wall of the movable rod, and the movable seat is slidably sleeved on the outer wall of the movable rod, and the movable seat is located above the fixed seat. A number of first internal support rods are evenly hinged on the circumference of the top edge of the fixed seat, and a number of second internal support rods are evenly hinged on the circumference of the bottom edge of the movable seat. The first internal support rods and the second internal support rods correspond to each other one by one and the adjacent ends are hinged to each other. A convex plate is provided on the top of the first internal support rod, and an internal support plate is hinged on the convex plate. The pipe fitting is pressed and fixed by the inner support plate, and a manual mechanism for driving the movable seat to slide is provided on the movable rod.
[0009] In particular, a rubber anti-slip pad is provided on the outside of the inner support plate.
[0010] In particular, the manual mechanism includes a screw rod, a cavity is provided inside the movable rod, the screw rod is rotatably connected in the cavity, and the top of the screw rod passes through the movable rod and is fixedly connected to a second hand wheel, a sleeve is threadedly connected to the screw rod, and a number of sliders are evenly distributed around the outer wall of the sleeve, and a number of sliding grooves corresponding to the sliders are provided on the outer wall of the movable rod, and the sliders pass through the sliding grooves and are fixedly connected to the inner wall of the movable seat.
[0011] The beneficial effects of the utility model are as follows: the utility model makes it possible to accurately position the flange and the pipe fitting and to perform simple fixing operations by arranging a turntable, a positioning block, a positioning groove, a U-shaped support seat, a fixing plate, a movable rod, a guide sleeve, and an internal support mechanism; the pipe fitting is fixed by the internal support mechanism, and does not need to be pressed and fixed at the top, which has a small limit on the height of the pipe fitting; at the same time, it is easy to rotate during welding, and does not require manual circle welding, which saves time and effort and has high welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural diagram of the utility model;
[0013] Figure 2 for Figure 1 A in the middle is an enlarged schematic diagram;
[0014] Figure 3 This is a schematic diagram of the positioning block structure of the utility model;
[0015] Figure 4 This is a schematic diagram of the positioning groove structure of the utility model;
[0016] Figure 5 This is a schematic diagram of the manual mechanism structure of the utility model;
[0017] Figure 6 This is a schematic diagram of the connection between the sleeve and the slider of the utility model;
[0018] In the figure: 1-base; 2-turntable; 3-U-shaped support seat; 4-reinforcement plate; 5-three-jaw chuck; 6-flange; 7-pipe fitting; 8-movable rod; 9-screw; 10-second handwheel; 11-slide groove; 12-first handwheel; 13-movable seat; 14-second inner support rod; 15-inner support plate; 16-convex plate; 17-first inner support rod; 18-fixed seat; 19-guide sleeve; 20-fixed plate; 21-positioning block; 22-positioning groove; 23-cavity; 24-slide sleeve; 25-slider;
[0019] The following is a detailed description of the embodiments of the present invention with reference to the accompanying drawings. DETAILED DESCRIPTION
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0021] like Figures 1-6 As shown, a metal parts welding bracket includes a base 1, one end of the top of the base 1 is rotatably connected to a turntable 2, a motor for driving the turntable 2 to rotate is provided inside the base 1, a U-shaped support seat 3 is inserted into the top of the turntable 2, and several triangular reinforcement plates 4 are provided at the side walls of the angle between the side plates of the U-shaped support seat 3 and the bottom of the three-jaw chuck 5. A cross-shaped positioning block 21 is provided at the center of the top of the turntable 2, and a positioning groove 22 matching the positioning block 21 is provided at the bottom of the U-shaped support seat 3, and the positioning groove 22 is inserted into the positioning block 21.
[0022] A three-jaw chuck 5 is installed on the top of the U-shaped support seat 3, and the flange 6 to be welded is placed on the top of the three-jaw chuck 5 and clamped by the clamping jaws. A fixed plate 20 is provided on the top of the inner wall of the U-shaped seat 3, and a movable rod 8 is connected to the center thread of the fixed plate 20. A first hand wheel 12 is provided at the bottom of the movable rod 8. The movable rod 8 is coaxially arranged with the three-jaw chuck 5, and a guide sleeve 19 is provided on the inner wall of the center hole of the three-jaw chuck 5, and the movable rod 8 passes through the guide sleeve 19.
[0023] The movable rod 8 is provided with an internal support mechanism, the pipe fitting 7 to be welded is fixed by the internal support mechanism and pressed against the top of the flange 6 by the movable rod 8, the welding equipment is installed at the other end of the top of the base 1, and the welding gun on the welding equipment welds the butt joint of the flange 6 and the pipe fitting 7; the internal support mechanism includes a fixed seat 18 and a movable seat 13, the fixed seat 18 is fixedly sleeved on the outer wall of the movable rod 8, the movable seat 13 is slidably sleeved on the outer wall of the movable rod 8, and the movable seat 13 is located above the fixed seat 18, the fixed seat 18 A number of first inner support rods 17 are evenly distributed and hinged on the circumference of the top edge, and a number of second inner support rods 14 are evenly distributed and hinged on the circumference of the bottom edge of the movable seat 13. The first inner support rods 17 and the second inner support rods 14 correspond to each other one by one and the adjacent ends are hinged to each other. A convex plate 16 is provided on the top of the first inner support rod 17, and an inner support plate 15 is hinged on the convex plate 16. A rubber anti-slip pad is provided on the outside of the inner support plate 15. The pipe fitting 7 is pressed and fixed by the inner support plate 15, and the movable rod 8 is provided with a manual mechanism for driving the movable seat 13 to slide.
[0024] The manual mechanism includes a screw rod 9, a cavity 23 is provided inside the movable rod 8, the screw rod 9 is rotatably connected in the cavity 23, and the top of the screw rod 9 passes through the movable rod 8 and is fixedly connected to the second hand wheel 10, a sleeve 24 is threadedly connected to the screw rod 9, and a number of sliders 25 are evenly distributed around the outer wall of the sleeve 24, and a number of sliding grooves 11 corresponding to the sliders 25 are provided on the outer wall of the movable rod 8, and the sliders 25 pass through the sliding grooves 11 and are fixedly connected to the inner wall of the movable seat 13.
[0025] When the present invention is working, the U-shaped support seat 3 is inserted into the positioning block 21, and then the flange 6 to be welded is placed on the three-jaw chuck 5 and clamped and fixed by the clamping jaws, the pipe fitting 7 to be welded is placed on the flange 6, and the second hand wheel 10 is rotated so that the inner support plate 15 holds the pipe fitting 7 tightly and fixes it, and then the first hand wheel 12 is rotated to press the pipe fitting 7 onto the flange 6. Since the movable rod 8 is coaxial with the three-jaw chuck 5, the flange 6 and the pipe fitting 7 are precisely docked. When welding, the motor is started, the turntable 2 drives the U-shaped support seat 3 to rotate, and the welding gun of the welding equipment is aligned with the weld seam of the flange 6 and the pipe fitting 7. The present invention makes it possible to accurately position the flange 6 and the pipe fitting 7 and to fix them easily. At the same time, it is easy to rotate during welding, which saves time and effort, and has high welding quality.
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.
[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0028] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0029] The above is an exemplary description of the present invention in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or they are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.
Claims
1. A metal parts welding bracket, comprising a base (1), characterized in that: One end of the top of the base (1) is rotatably connected to a turntable (2), a motor for driving the turntable (2) to rotate is provided inside the base (1), a U-shaped support seat (3) is plugged into the top of the turntable (2), a three-jaw chuck (5) is installed on the top of the U-shaped support seat (3), a flange (6) to be welded is placed on the top of the three-jaw chuck (5) and is clamped and fixed by the clamping jaws, a fixing plate (20) is provided on the top of the inner wall of the U-shaped support seat (3), and a movable rod (8) is connected to the center of the fixing plate (20) through a thread. The movable rod (8) is coaxially arranged with the three-jaw chuck (5), and a guide sleeve (19) is provided on the inner wall of the center hole of the three-jaw chuck (5). The movable rod (8) passes through the guide sleeve (19). An internal support mechanism is provided on the movable rod (8). The pipe fitting (7) to be welded is fixed by the internal support mechanism and pressed against the top of the flange (6) by the movable rod (8). The welding equipment is installed at the other end of the top of the base (1). The welding gun on the welding equipment welds the butt joint of the flange (6) and the pipe fitting (7).
2. The metal component welding bracket according to claim 1, characterized in that: A plurality of triangular reinforcement plates (4) are provided at the side wall of the included angle between the side plate of the U-shaped support seat (3) and the bottom of the three-jaw chuck (5).
3. The metal component welding bracket according to claim 1, characterized in that: A cross-shaped positioning block (21) is provided at the center of the top of the turntable (2), and a positioning groove (22) matching the positioning block (21) is provided at the bottom of the U-shaped support seat (3), and the positioning groove (22) is plugged into the positioning block (21).
4. The metal component welding bracket according to claim 1, characterized in that: A first hand wheel (12) is provided at the bottom of the movable rod (8).
5. The metal component welding bracket according to claim 1, characterized in that: The inner support mechanism comprises a fixed seat (18) and a movable seat (13). The fixed seat (18) is fixedly sleeved on the outer wall of the movable rod (8), and the movable seat (13) is slidably sleeved on the outer wall of the movable rod (8). The movable seat (13) is located above the fixed seat (18). A plurality of first inner support rods (17) are evenly hinged on the circumference of the top edge of the fixed seat (18). A plurality of second inner support rods (14) are evenly hinged on the circumference of the bottom edge of the movable seat (13). The first inner support rods (17) and the second inner support rods (14) correspond to each other one by one and their adjacent ends are hinged to each other. A convex plate (16) is provided on the top of the first inner support rod (17). An inner support plate (15) is hinged on the convex plate (16). The pipe fitting (7) is pressed and fixed by the inner support plate (15). A manual mechanism for driving the movable seat (13) to slide is provided on the movable rod (8).
6. The metal component welding bracket according to claim 5, characterized in that: The outer side of the inner support plate (15) is provided with a rubber anti-skid pad.
7. The metal component welding bracket according to claim 6, characterized in that: The manual mechanism includes a screw rod (9), a cavity (23) is provided inside the movable rod (8), the screw rod (9) is rotatably connected in the cavity (23), and the top of the screw rod (9) passes through the movable rod (8) and is fixedly connected to a second hand wheel (10), a sliding sleeve (24) is threadedly connected to the screw rod (9), a plurality of sliders (25) are evenly distributed on the circumference of the outer wall of the sliding sleeve (24), a plurality of sliding grooves (11) corresponding to the sliders (25) are provided on the outer wall of the movable rod (8), and the sliders (25) pass through the sliding grooves (11) and are fixedly connected to the inner wall of the movable seat (13).
Citation Information
Cited By
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