Ring type flaking machine for shaving board production

By using electric telescopic rods to adjust the belt width and driving the blade rollers in the ring blade machine, the problem of poor adaptability of traditional blade machines to different sizes of wood is solved, and efficient and low-cost particleboard production is achieved.

CN223186669UActive Publication Date: 2025-08-05NANJING LAIZHOU MASCH MFG CO LTD
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Patent Information

Application Number
CN202422212950.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-08-05
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

Traditional ring planers have limitations when facing wood of different sizes, including low production efficiency, high energy consumption, low wood utilization rate and fast blade wear, so they need to be replaced frequently to increase production costs.

Method used

A ring-type planer for particleboard production is designed. The height of the second transmission belt is adjusted through an electric telescopic rod to adapt to the conveying of wood of different sizes. It is equipped with a motor-driven planer roller and a drying device to achieve efficient production with automated control.

Benefits of technology

It realizes efficient planing and drying of wood of different sizes, improves production efficiency, reduces energy consumption and blade replacement frequency, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wood processing, in particular to an annular flaker for shaving board production, which comprises a bottom plate, two pairs of first support frames are fixedly mounted on the bottom plate, first rotating rods are rotatably connected between the two pairs of first support frames, a first transmission belt is sleeved between the pair of first rotating rods, and a second transmission belt is sleeved between the pair of first rotating rods. A plurality of anti-skid blocks are installed on the first transmission belt, a first motor is fixedly installed on one first supporting frame, an output shaft of the first motor is connected with one end of one first rotating rod, wood needing to be flaked is placed between the first transmission belt and the second transmission belt, the wood can be driven forwards, and the wood can be flaked conveniently. And for wood of different sizes, the height of a second transmission belt can be adjusted through an electric telescopic rod, so that the width between the first transmission belt and the second transmission belt is changed, and therefore the wood of different sizes can be conveyed.
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Description

Technical Field

[0001] The utility model relates to the technical field of wood processing, in particular to a ring-type chipper for producing particleboards. Background Art

[0002] In traditional particleboard production, ring flakers are a crucial piece of equipment, widely used for wood slicing. Traditional ring flakers typically utilize a mechanical structure consisting of fixed blades and a rotating disc, which spins the wood into shavings. However, this traditional method has drawbacks, such as low production efficiency, high energy consumption, and low wood utilization. Furthermore, the blades wear quickly, requiring frequent replacement, increasing production costs.

[0003] The Chinese patent with publication number CN207415594U discloses a ring-type flaker for particleboard production. The patent includes a feeding port, a feeding mechanism, a support frame, a double tripod, a high-efficiency energy-saving motor, a shock-absorbing seat, an impeller shaft, a pulley cover, a body, a reducer, a controller, and a magnetic separation device. The center position of the top surface of one side of the body is vertically connected to the bottom surface of the double tripod, the top surface of the double tripod is connected to the bottom surface of the support frame, and both ends of the bottom surface of the support frame are welded to the top surface of the other side of the body. The four corners of the top of the support frame are mechanically connected to the two sides of the feeding mechanism. The device is provided with a shock-absorbing seat, which has a shock-absorbing function and can avoid the noise generated by the high-speed operation of the high-efficiency energy-saving motor, so that the physical and mental health of the operator is not affected and people's daily life can proceed normally.

[0004] Based on the above search and combined with the existing technology, we found that:

[0005] After the existing device enters the body through the feeding mechanism, it is affected by the centrifugal force generated by the rotating impeller and flies to the surroundings and is pressed against the inner edge of the cutter wheel. In the relative movement of the cutter wheel and the impeller, the wood chips are cut. During the cutting process, the vibration force of the high-efficiency energy-saving motor is absorbed by the shock-absorbing seat due to the high-speed operation. However, the existing device can only shaving wood of the same size. In actual production, the sizes of wood encountered are different, and the existing device has limitations. Utility Model Content

[0006] In order to solve the above technical problems, the utility model proposes a ring-type flaker for particleboard production, in which the wood to be flaked is placed between a first transmission belt and a second transmission belt, and the wood can be driven forward. For wood of different sizes, the height of the second transmission belt can be adjusted by an electric telescopic rod, so that the width between the first transmission belt and the second transmission belt is changed, thereby being able to transport wood of different sizes.

[0007] The technical solution for achieving the purpose of the utility model is: a ring-type flaker for particleboard production, comprising a base plate, wherein two pairs of first support frames are fixedly mounted on the base plate, and a first rotating rod is rotatably connected between the two pairs of the first support frames, a first transmission belt is sleeved between a pair of the first rotating rods, and a plurality of anti-slide blocks are installed on the first transmission belt, a first motor is fixedly mounted on one of the first support frames, and an output shaft of the first motor is connected to one end of one of the first rotating rods, two pairs of electric telescopic rods are fixedly mounted on the base plate, each pair of the electric telescopic rods is connected to a second support frame, and a second rotating rod is rotatably connected between each pair of the second support frames, a second transmission belt is sleeved between a pair of the second rotating rods, and a plurality of anti-slide blocks are installed on the second transmission belt, and a second motor is fixedly mounted on one of the second support frames, and the output shaft of the second motor is connected to one end of one of the second rotating rods.

[0008] In some embodiments, a pair of support plates are fixedly mounted on the base plate, a rotating column is rotatably connected between the pair of support plates, a flaking roller is mounted on the rotating column, a third motor is mounted on one of the support plates, and the output shaft of the third motor is fixedly connected to one end of the rotating column.

[0009] In some embodiments, a slide rail is fixedly mounted on the base plate, a slider is slidably connected to the slide rail, and a pair of support frames are mounted on the slider.

[0010] In some embodiments, a pair of handles are mounted on a pair of the support frames, and each of the pair of handles is provided with a pin, which fixes the handles to the support frames, and a collection box is connected between the pair of handles. A cylinder is fixedly mounted on the base plate, and the cylinder is connected to the slider.

[0011] In some embodiments, a pair of drying boxes are installed on the bottom plate, a plurality of heating rods are installed inside the pair of drying boxes, a fan is installed on the pair of drying boxes, and a plurality of air outlets are opened on the pair of drying boxes.

[0012] Compared with the prior art, the present invention has the following significant advantages:

[0013] First, in the present invention, the wood to be flaked is placed between the first transmission belt and the second transmission belt, and the wood can be driven forward. For wood of different sizes, the height of the second transmission belt can be adjusted by an electric telescopic rod, so that the width between the first transmission belt and the second transmission belt can be changed, thereby enabling the transportation of wood of different sizes.

[0014] Second: In the present invention, the collecting box is connected to the slider through handles on both sides, and the collecting box can be pulled between a pair of drying boxes by a cylinder. The heating rod inside the drying box provides heat, and the fan discharges air through the air outlet, so that the hot air is blown into the collecting box, thereby accelerating the drying process of the shavings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided in one embodiment of the present invention;

[0017] Figure 2 This is a schematic diagram of the cylinder structure provided in one embodiment of the present utility model;

[0018] Figure 3 This is a schematic structural diagram of a collection box provided in one embodiment of the present invention;

[0019] Figure 4 This is a schematic diagram of the structure of a slider provided in one embodiment of the present invention;

[0020] Figure 5 This is a schematic structural diagram of a drying box provided in one embodiment of the present invention.

[0021] Explanation of the accompanying drawings: 1. Base plate; 2. First support frame; 3. First rotating rod; 4. First transmission belt; 5. Anti-sliding block; 6. First motor; 7. Electric telescopic rod; 8. Second support frame; 9. Second rotating rod; 10. Second transmission belt; 11. Second motor; 12. Support plate; 13. Rotating column; 14. Flaking roller; 15. Third motor; 16. Slide rail; 17. Sliding block; 18. Support frame; 19. Handle; 20. Latch; 21. Collecting box; 22. Cylinder; 23. Drying box; 24. Heating rod; 25. Fan; 26. Air outlet. DETAILED DESCRIPTION

[0022] The following is a detailed description of the present invention, clearly and completely describing the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] The utility model provides a ring-type flaker for particleboard production through improvement. The technical solution of the utility model is:

[0024] like Figure 1-Figure 5As shown, a ring-type flaker for particleboard production includes a base plate 1, two pairs of first support frames 2 are fixedly mounted on the base plate 1, and first rotating rods 3 are rotatably connected between the two pairs of first support frames 2, a first transmission belt 4 is sleeved between a pair of first rotating rods 3, and a plurality of anti-slide blocks 5 are installed on the first transmission belt 4, a first motor 6 is fixedly mounted on one of the first support frames 2, and the output shaft of the first motor 6 is connected to one end of one of the first rotating rods 3, two pairs of electric telescopic rods 7 are fixedly mounted on the base plate 1, each pair of electric telescopic rods 7 is connected to a second support frame 8, and a second rotating rod 9 is rotatably connected between each pair of second support frames 8, a second transmission belt 10 is sleeved between a pair of second rotating rods 9, and a plurality of anti-slide blocks 5 are installed on the second transmission belt 10, a second motor 11 is fixedly mounted on one of the second support frames 8, and the output shaft of the second motor 11 is connected to one end of one of the second rotating rods 9.

[0025] Furthermore, a pair of support plates 12 are fixedly mounted on the base plate 1, and a rotating column 13 is rotatably connected between the pair of support plates 12. A flaking roller 14 is mounted on the rotating column 13. A third motor 15 is mounted on one of the support plates 12, and the output shaft of the third motor 15 is fixedly connected to one end of the rotating column 13. The wood to be flaked is placed between the first transmission belt 4 and the second transmission belt 10, which can drive the wood forward. For wood of different sizes, the height of the second transmission belt 10 can be adjusted by the electric telescopic rod 7, so that the width between the first transmission belt 4 and the second transmission belt 10 is changed.

[0026] Furthermore, a slide rail 16 is fixedly mounted on the base plate 1 , a slider 17 is slidably connected to the slide rail 16 , and a pair of support frames 18 are mounted on the slider 17 .

[0027] Furthermore, a pair of handles 19 are mounted on the pair of support frames 18, and a pin 20 is provided on each of the pair of handles 19. The pin 20 fixes the handles 19 to the support frames 18. A collection box 21 is connected between the pair of handles 19. A cylinder 22 is fixedly mounted on the base plate 1, and the cylinder 22 is connected to the slider 17.

[0028] Furthermore, a pair of drying boxes 23 are installed on the bottom plate 1, and multiple heating rods 24 are installed inside the pair of drying boxes 23. A fan 25 is installed on the pair of drying boxes 23, and multiple air outlets 26 are opened on the pair of drying boxes 23. The heating rods 24 inside the drying boxes 23 provide heat, and the fan 25 discharges air through the air outlet 26, so that the hot air is blown into the collection box 21, thereby accelerating the drying process of the shavings.

[0029] The specific working method is as follows: the device is started by the first motor 6 and the second motor 11, which can drive the first transmission belt 4 and the second transmission belt 10 to rotate. The first transmission belt 4 and the second transmission belt 10 are both equipped with anti-sliding blocks 5. The wood to be shaving is placed between the first transmission belt 4 and the second transmission belt 10, which can drive the wood forward. For wood of different sizes, the height of the second transmission belt 10 can be adjusted by the electric telescopic rod 7, so that the width between the first transmission belt 4 and the second transmission belt 10 can be changed, thereby transporting wood of different sizes. When the wood enters the planing area, the third motor 15 is started, driving the flaking roller 14 on the rotating column 13 to rotate and perform a flaking operation on the wood. The wood is flaked into flakes under the high-speed rotation of the flaking roller 14, and the flakes fall into the collecting box 21 for collection. The collecting box 21 is connected to the slider 17 through the handles 19 on both sides. The collecting box 21 can be pulled between a pair of drying boxes 23 by the cylinder 22. The heating rod 24 inside the drying box 23 provides heat, and the fan 25 discharges air through the air outlet 26, so that the hot air is blown into the collecting box 21, thereby accelerating the drying process of the wood shavings. The working process of the entire flaking machine can be automatically controlled by the control system to achieve efficient and stable production.

[0030] The technical means disclosed in the present invention are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacements of the above technical features. Matters not covered in the present invention belong to the common knowledge of those skilled in the art.

Claims

1. A ring flaker for particleboard production, comprising a base plate (1), characterized in that: Two pairs of first support frames (2) are fixedly mounted on the base plate (1), and a first rotating rod (3) is rotatably connected between the two pairs of first support frames (2). A first transmission belt (4) is sleeved between a pair of the first rotating rods (3), and a plurality of anti-slide blocks (5) are mounted on the first transmission belt (4). A first motor (6) is fixedly mounted on one of the first support frames (2), and an output shaft of the first motor (6) is connected to one end of one of the first rotating rods (3). Two pairs of electric telescopic rods (7) are fixedly mounted on the base plate (1), and each pair of the electric telescopic rods (7) is connected to a second support frame (8). A second rotating rod (9) is rotatably connected between each pair of the second support frames (8). A second transmission belt (10) is sleeved between a pair of the second rotating rods (9), and a plurality of anti-slide blocks (5) are mounted on the second transmission belt (10). A second motor (11) is fixedly mounted on one of the second support frames (8), and an output shaft of the second motor (11) is connected to one end of one of the second rotating rods (9).

2. A ring flaker for particleboard production according to claim 1, characterized in that: A pair of support plates (12) are fixedly mounted on the bottom plate (1), a rotating column (13) is rotatably connected between the pair of support plates (12), a flaking roller (14) is mounted on the rotating column (13), a third motor (15) is mounted on one of the support plates (12), and an output shaft of the third motor (15) is fixedly connected to one end of the rotating column (13).

3. The ring flaker for particleboard production according to claim 1, characterized in that: A slide rail (16) is fixedly mounted on the base plate (1), a slider (17) is slidably connected to the slide rail (16), and a pair of support frames (18) are mounted on the slider (17).

4. The ring flaker for particleboard production according to claim 3, characterized in that: A pair of handles (19) are mounted on the pair of support frames (18), and a latch (20) is provided on each of the pair of handles (19). The latch (20) fixes the handles (19) to the support frames (18). A collection box (21) is connected between the pair of handles (19). A cylinder (22) is fixedly mounted on the bottom plate (1), and the cylinder (22) is connected to the slider (17).

5. The ring flaker for particleboard production according to claim 1, characterized in that: A pair of drying boxes (23) are installed on the bottom plate (1), a plurality of heating rods (24) are installed inside the pair of drying boxes (23), a fan (25) is installed on the pair of drying boxes (23), and a plurality of air outlets (26) are opened on the pair of drying boxes (23).

Citation Information

Patent Citations

  • Ring -type flaker is used in shaving board production

    CN207415594U