Preheating device of melamine tableware forming machine
By designing an automated preheating device for melamine tableware molding machine, the problems of low preheating efficiency and high energy consumption of melamine tableware materials are solved, and an efficient and energy-saving preheating process is achieved.
Patent Information
- Application Number
- CN202423063312.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The preheating process of melamine tableware materials is not efficient and easily increases energy consumption.
A preheating device for melamine tableware forming machine is designed, including the main cabinet, preheating chamber, preheating support plate, slide plate, tunnel cavity and seal plate. The push-pull connector is driven by the servo motor to realize the automatic pushing and pushing of the tray, ensuring that the inner cavity of the preheating chamber is isolated from the outside world and reducing heat loss.
It improves the efficiency of preheating melamine tableware, saves manpower, reduces energy consumption, and realizes an efficient and energy-saving preheating process.
Smart Images

Figure CN223186787U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of melamine tableware processing equipment, in particular to a preheating device for a melamine tableware forming machine. Background Art
[0002] Tableware made from processed melamine is safe, reliable, non-toxic, odorless, and highly durable, offering exceptional hardness and resistance to breakage. Another key feature is its ease of coloring, resulting in rich, delicate colors. Due to its comprehensive properties, melamine tableware has become an increasingly popular item in daily life.
[0003] When preheating melamine tableware, the raw materials are weighed on a tray according to the desired weight. The weighed materials are then placed in a high-frequency preheater for uniform heating, allowing the powdered raw materials to form into blocks. However, after preheating a batch of raw materials, the preheating device must be shut down, the top cover opened, and the raw materials removed before the next batch can be placed and preheated. This is inefficient. Furthermore, the preheating device needs to be reheated, increasing energy consumption and hindering energy conservation. Utility Model Content
[0004] The purpose of the utility model is to provide a preheating device for a melamine tableware forming machine, which is used to solve the problems of low efficiency and increased energy consumption during the current preheating process of melamine tableware materials.
[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a preheating device for a melamine tableware forming machine, comprising a main cabinet, a preheating cavity provided on the top of the main cabinet, and a preheating support plate provided in the inner cavity of the preheating cavity, one end of the platform is fixed to the top surface of the main cabinet, the bottom ends of the preheating cavity and the preheating support plate are respectively connected to the top surface of the platform, and a rectangular opening corresponding to the top surface of the preheating support plate is provided on one side of the preheating cavity corresponding to the extension direction of the platform; one end of the slide is fixed to a position on the side wall of the preheating cavity corresponding to the lower edge of the rectangular opening; the bottom end of the tunnel cavity is fixed to the side wall of the preheating cavity corresponding to the lower edge of the rectangular opening; They are respectively fixed to the front and rear walls on the inner side of the middle part of the slide, and the inner end of the tunnel cavity is sealed with the outer edge of the rectangular hole; the first sealing plate is slidably sleeved in the rectangular hole; the second sealing plate is matched with the rectangular hole and the inner cavity of the tunnel cavity along the transverse sliding sleeve; the inner end of the telescopic sleeve rod is vertically fixed to the outer side wall of the first sealing plate near the front and rear end positions, and the outer end of the telescopic sleeve rod is slidably sleeved with the second sealing plate; the push-pull connector is fixedly connected to the outer end of the telescopic sleeve rod; the lower side of the slide is provided with a power mechanism for driving the push-pull connector to move back and forth along the axial direction of the slide.
[0006] Preferably, a plurality of vertical holes are provided at the inner end of the top surface of the tunnel cavity, and top-pressing positioning members are respectively provided at the positions of the top surface of the tunnel cavity corresponding to the vertical holes. The top-pressing positioning members include a cylinder whose bottom end is fixed to the outer edge of the top end of the vertical hole, a spring whose top end is connected to the top surface of the inner cavity of the cylinder, and a cone head whose top surface is connected to the bottom end of the spring and is slidably sleeved with the vertical hole.
[0007] Preferably, a top block is fixed to the middle of the inner side wall of the second sealing plate, and positions of the second sealing plate near the front and rear ends are respectively provided with through holes that are slidably sleeved and matched with the outer ends of the telescopic sleeve rods.
[0008] Preferably, the telescopic sleeve includes an outer sleeve whose inner end is vertically fixed to an outer side wall of the sealing plate and an inner rod body movably sleeved in the inner cavity of the outer sleeve and matched with the perforated sliding sleeve, the outer edge of the inner end of the inner rod body is provided with a flange whose outer diameter is larger than the inner diameter of the outer sleeve pipe mouth, and the outer end of the inner rod body is fixedly connected to the push-pull connector.
[0009] Preferably, a slide groove is provided in the middle of the slide, and a support beam is connected between the bottom surface of the outer end of the slide and the top surface of the platform. The push-pull connection member includes a slider slidably engaged in the slide groove, a slat fixed to the top of the slider in the middle of the bottom surface, and a threaded sleeve fixed between the two side walls of the bottom end of the slider. The front and rear ends of the slat are provided with sleeve holes fixedly connected to the outer end of the inner rod, and a servo motor is installed in the middle of the outer wall of the support beam, and the power output shaft of the servo motor is fixedly docked with a screw rod that matches the threaded sleeve.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] The melamine tableware forming machine preheating device involved in the utility model can automatically push the tray carrying the melamine powder to be preheated onto the preheating support plate of the preheating cavity for preheating, and can automatically push out the preheated melamine powder, thereby saving manpower and improving efficiency; in addition, during the process of moving the tray out and in, the inner cavity of the preheating cavity is always isolated from the external environment, thereby avoiding a large amount of heat loss, which is conducive to energy saving and consumption reduction. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the three-dimensional structure of the second sealing plate of the present invention;
[0014] Figure 3 This is a schematic diagram of the three-dimensional structure of the push-pull connector of the utility model;
[0015] Figure 4 For this utility model Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0016] In the figure: 1-main cabinet;
[0017] 2-Preheating cavity; 2.1-Rectangular hole;
[0018] 3- Preheat the support plate;
[0019] 4-Platform;
[0020] 5-slide plate; 5.1-chute; 5.2-support beam;
[0021] 6- tunnel cavity; 6.1- vertical hole;
[0022] 7-Seal plate one;
[0023] 8-Second sealing plate; 8.1-Top block; 8.2-Perforation;
[0024] 9-telescopic rod; 9.1-outer sleeve; 9.2-inner rod body;
[0025] 10-push-pull connector; 10.1-slat; 10.1.1-hole; 10.2-slider; 10.3-threaded sleeve;
[0026] 11-screw;
[0027] 12-Servo motor;
[0028] 13-top pressure positioning piece; 13.1-cylinder; 13.2-spring; 13.3-cone head. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] See also Figure 1-4 The present invention provides a technical solution: a preheating device for a melamine tableware forming machine, comprising a main cabinet 1, a preheating chamber 2 disposed on the top of the main cabinet 1, and a preheating support plate 3 disposed within the interior of the preheating chamber 2. One end of a platform 4 is fixed to the top surface of the main cabinet 1, and the bottom ends of the preheating chamber 2 and the preheating support plate 3 are respectively connected to the top surface of the platform 4. A rectangular opening 2.1 is provided on the side of the preheating chamber 2 corresponding to the extension direction of the platform 4, corresponding to the top surface of the preheating support plate 3.
[0031] One end of the slide 5 is fixed to the side wall of the preheating chamber 2 at a position corresponding to the lower edge of the rectangular hole 2.1; a slide groove 5.1 is provided in the middle of the slide 5, and a support beam 5.2 is connected between the bottom surface of the outer end of the slide 5 and the top surface of the platform 4.
[0032] The bottom ends of the tunnel cavity 6 are respectively fixed to the front and rear walls on the inner side of the middle portion of the slide plate 5 , and the inner end of the tunnel cavity 6 is sealedly connected to the outer edge of the rectangular opening 2 . 1 .
[0033] The sealing plate 7 is slidably sleeved in the rectangular hole 2.1.
[0034] The second sealing plate 8 is slidably connected with the rectangular opening 2.1 and the inner cavity of the tunnel cavity 6. A top block 8.1 is fixed in the middle of the inner wall of the second sealing plate 8, and a through hole 8.2 is provided near the front and rear ends of the second sealing plate 8.
[0035] The inner end of the telescopic rod 9 is vertically fixed to the outer wall of the sealing plate 1 7 near the front and rear ends, and the outer end of the telescopic rod 9 is slidably connected to the sealing plate 2 8. The push-pull connector 10 is fixedly connected to the outer end of the telescopic rod 9. The telescopic rod 9 includes an outer sleeve 9.1 whose inner end is vertically fixed to the outer wall of the sealing plate 1 7, and an inner rod body 9.2 that is movably connected to the inner cavity of the outer sleeve 9.1 and slidably connected to the through hole 8.2. The outer edge of the inner end of the inner rod body 9.2 is equipped with a flange with an outer diameter larger than the inner diameter of the outer sleeve 9.1.
[0036] The push-pull connector 10 comprises a slider 10.2 which is slidably engaged in the slide groove 5.1, a slat 10.1 fixed to the top of the slider 10.2 at the middle of the bottom surface, and a threaded sleeve 10.3 fixedly sleeved between the two side walls of the bottom end of the slider 10.2. The front and rear ends of the slat 10.1 are provided with sleeve holes 10.1.1 fixedly connected to the outer end of the inner rod body 9.2.
[0037] The servo motor 12 is installed in the middle of the outer side wall of the support beam 5.2, and the power output shaft of the servo motor 12 is fixedly connected to a screw rod 11 that matches the threaded sleeve 10.3.
[0038] In summary, before the melamine tableware is formed and processed, the melamine raw materials are preheated, and the melamine powder to be preheated is first placed in a tray. The tray is then placed on the top surface of the slide 5 and located inside the second sealing plate 8. The servo motor 12 drives the screw 11 to rotate. The rotating screw 11 drives the push-pull connector 10 to move inward as a whole through the threaded sleeve 10.3, thereby pushing the second sealing plate 8. At the same time, the inner rod body 9.2 gradually retracts into the outer sleeve 9.1. When the second sealing plate 8 is inserted into the outer end of the inner cavity of the tunnel cavity 6, the inner rod body 9.2 is completely retracted into the outer sleeve 9.1. The push-pull connector 10 continues to move inward under the action of the screw drive mechanism. At this time, the slats 10.1 will directly push the sealing plate 1 7 through the outer sleeve 9.1 to move toward the inner cavity of the preheating cavity 2 until the tray is pushed to the top surface of the preheating support plate 3, and the second sealing plate 8 is just inserted into the rectangular hole 2.1.
[0039] After the melamine powdered raw material is preheated in the preheating chamber 2, the servo motor 12 drives the screw 12 to rotate in the opposite direction, thereby causing the push-pull connector 10 to move outward, first pulling the inner rod 9.2 outward. After the inner rod 9.2 is completely pulled out of the outer sleeve 9.1, the outer sleeve 9.1 will be pulled. When the outer sleeve 9.1 moves outward, it pushes the sealing plate 2 8 from the inside to move outward while pulling the sealing plate 1 7. When the sealing plate 1 7 is re-inserted into the rectangular hole 2.1, the sealing plate 2 8 also moves to the outer end of the inner cavity of the tunnel cavity 6. The push-pull connector 10 returns to its original position, and the sealing plate 2 8 is manually moved to the outer end of the top surface of the slide 5 to facilitate the removal of the preheated melamine powdered raw material and the addition of new melamine powdered raw material to be preheated. During the entire feeding and discharging process, the inner cavity of the preheating chamber 2 is always isolated from the external environment, thereby preventing heat loss. In order to facilitate pulling the closing plate 2 8 and the tray outward, pulling handles are respectively provided on the outer side wall of the closing plate 2 8 and the outer side of the tray.
[0040] The top block 8.1 on the inner wall of the second sealing plate 8 facilitates pushing the tray onto the preheating support plate 3 while the second sealing plate 8 is inserted into the rectangular hole 2.1. The main cabinet 1, the preheating cavity 2 and the preheating support plate 3 are respectively components of an existing high-frequency preheating machine.
[0041] The inner end of the top surface of the tunnel cavity 6 is provided with a plurality of vertical holes 6.1. Positions corresponding to the vertical holes 6.1 are provided on the top surface of the tunnel cavity 6, respectively, with pressing locators 13. These pressing locators 13 comprise a cylindrical body 13.1 with its bottom end fixed to the outer edge of the top end of the vertical hole 6.1, a spring 13.2 with its top end connected to the top surface of the inner cavity of the cylindrical body 13.1, and a conical head 13.3 with its top surface connected to the bottom end of the spring 13.2 and slidably engaged with the vertical hole 6.1. The pressing action of the pressing locators 13 facilitates the compression of the sealing plate inserted into the rectangular opening 2.1, providing a certain resistance to its lateral sliding, thereby preventing the sealing plate from moving even when subjected to slight force.
[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A preheating device for a melamine tableware forming machine, comprising a main cabinet (1), a preheating cavity (2) arranged on the top of the main cabinet (1), and a preheating support plate (3) arranged in the inner cavity of the preheating cavity (2), characterized in that: Also includes: A platform (4), one end of the platform (4) is fixed to the top surface of the main cabinet (1), the bottom ends of the preheating cavity (2) and the preheating support plate (3) are respectively connected to the top surface of the platform (4), and a rectangular hole (2.1) corresponding to the top surface of the preheating support plate (3) is provided on one side of the preheating cavity (2) corresponding to the extension direction of the platform (4); a slide plate (5), one end of which is fixed to a position of the side wall of the preheating chamber (2) corresponding to the lower edge of the rectangular hole (2.1); A tunnel cavity (6), the bottom ends of the tunnel cavity (6) are respectively fixed to the front and rear walls on the inner side of the middle portion of the slide plate (5), and the inner end of the tunnel cavity (6) is sealedly connected to the outer edge of the rectangular opening (2.1); A sealing plate (7), wherein the sealing plate (7) is slidably sleeved in the rectangular hole (2.1); A second sealing plate (8), the second sealing plate (8) is slidably sleeved and matched with the rectangular opening (2.1) and the inner cavity of the tunnel cavity (6) along the transverse direction; A telescopic sleeve rod (9), the inner end of the telescopic sleeve rod (9) is vertically fixed to the outer side wall of the sealing plate (7) near the front and rear ends, and the outer end of the telescopic sleeve rod (9) is slidably sleeved with the sealing plate (8); A push-pull connector (10), the push-pull connector (10) being fixedly connected to the outer end of the telescopic sleeve (9); A power mechanism for driving the push-pull connector (10) to move back and forth axially along the slide (5) is provided on the lower side of the slide (5).
2. The preheating device for a melamine tableware forming machine according to claim 1, characterized in that: The inner end of the top surface of the tunnel cavity (6) is provided with a plurality of vertical holes (6.1), and the top surface of the tunnel cavity (6) is provided with a top-pressing positioning member (13) at positions corresponding to the vertical holes (6.1). The top-pressing positioning member (13) comprises a cylinder (13.1) whose bottom end is fixed to the outer edge of the top end of the vertical hole (6.1), a spring (13.2) whose top end is connected to the top surface of the inner cavity of the cylinder (13.1), and a cone head (13.3) whose top surface is connected to the bottom end of the spring (13.2) and is slidably sleeved and matched with the vertical hole (6.1).
3. The preheating device for a melamine tableware forming machine according to claim 1, characterized in that: A top block (8.1) is fixed to the middle of the inner side wall of the second sealing plate (8), and perforations (8.2) are respectively provided near the front and rear ends of the second sealing plate (8) for slidingly sleeve-matching with the outer end of the telescopic sleeve rod (9).
4. The preheating device for a melamine tableware forming machine according to claim 3, characterized in that: The telescopic sleeve (9) comprises an outer sleeve (9.1) whose inner end is vertically fixed to the outer side wall of the sealing plate (7) and an inner rod body (9.2) movably sleeved in the inner cavity of the outer sleeve (9.1) and slidingly sleeved with the through hole (8.2). The outer edge of the inner end of the inner rod body (9.2) is provided with a flange whose outer diameter is larger than the inner diameter of the pipe mouth of the outer sleeve (9.1). The outer end of the inner rod body (9.2) is fixedly connected to the push-pull connector (10).
5. The preheating device for a melamine tableware forming machine according to claim 4, characterized in that: A slide groove (5.1) is provided in the middle of the slide plate (5), a support beam (5.2) is connected between the bottom surface of the outer end of the slide plate (5) and the top surface of the platform (4), the push-pull connector (10) comprises a slider (10.2) slidably engaged in the slide groove (5.1), a slat (10.1) fixed at the middle of the bottom surface to the top of the slider (10.2), and a threaded sleeve (10.3) fixedly sleeved between the two side walls of the bottom end of the slider (10.2), the front and rear ends of the slat (10.1) are provided with sleeve holes (10.1.1) fixedly connected to the outer end of the inner rod body (9.2), a servo motor (12) is installed in the middle of the outer side wall of the support beam (5.2), and the power output shaft of the servo motor (12) is fixedly docked with a screw rod (11) threadedly sleeved and matched with the threaded sleeve (10.3).