Glass fiber composite material forming machine
By introducing a pressure limiting drum and a pressure regulating mechanism into the glass fiber composite molding machine, combined with preheating and drying transmission, the problem of pressure adjustment of traditional molding machines is solved, and high-density molding of glass fiber composite sheets is achieved.
Patent Information
- Application Number
- CN202422288360.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-19
AI Technical Summary
Traditional glass fiber composite material molding machines are difficult to adjust the pressure, which makes it difficult for bubbles to be discharged when forming glass fiber composite sheets of different thicknesses, reducing the density.
A glass fiber composite material forming machine is designed, including a driving roller, a pressure limiting drum, a pressure regulating mechanism, a preheating resistor wire and a drying and transmission mechanism. By adjusting the down pressure of the pressure limiting drum and preheating the plate, the compactness of the glass fiber composite sheet is adjusted and the bubble reduction is reduced during the extrusion molding process.
Effective extrusion molding of glass fiber composite sheets of different thicknesses is achieved, bubbles are reduced, and the compactness and molding convenience of the sheet are improved.
Smart Images

Figure CN223186842U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of composite material processing equipment, and in particular relates to a glass fiber composite material forming machine. Background Art
[0002] Fiberglass composites are made from glass fiber and a highly heat-resistant composite material. They contain no harmful asbestos. They offer superior mechanical and dielectric properties, excellent heat and moisture resistance, and excellent processability. When used as a soft-cover base, they can be covered with fabric or leather for decorative purposes, creating beautiful wall and ceiling surfaces. They offer sound absorption, insulation, heat insulation, environmental friendliness, and flame retardancy.
[0003] When glass fiber composite material support plates are used, a forming machine is required for extrusion molding to bond the glass fiber base layer with the outer soft package material. When in use, traditional glass fiber composite material forming machines directly use rollers to extrude the glass fiber composite plates. However, since it is difficult to adjust the pressure when extruding glass fiber composite plates of different thicknesses, it is difficult to expel bubbles during the extrusion molding of glass fiber composite plates of different thicknesses due to pressure, thereby reducing the density of the glass fiber composite plates.
[0004] Based on this, a glass fiber composite material forming machine is designed, which can specifically adjust the pressure and preheat the glass fiber composite board before extrusion to increase the density of the glass fiber composite board. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the present invention provides a glass fiber composite material forming machine. The specific technical solution is as follows:
[0006] A glass fiber composite material forming machine includes a bracket and a driving roller installed in the middle of the bracket for supporting the glass fiber composite board. A pressure limiting roller for extrusion molding of the glass fiber composite board is also arranged directly above the driving roller. A pressure regulating mechanism for adjusting the downward pressure of the pressure limiting roller is installed on the bracket. A conveying mechanism for feeding the glass fiber composite board is arranged on the front side of the bracket. A preheating resistance wire for preheating the glass fiber composite board is arranged in the conveying mechanism. A drying transmission mechanism for drying and molding the glass fiber composite board is arranged on the rear side of the bracket.
[0007] Preferably, the pressure regulating mechanism includes a roller frame welded in the middle of the bracket, a guide rod is welded inside the roller frame, a slider is movably installed outside the guide rod, and the end of the pressure-limiting roller is installed in the middle of the slider, a hydraulic rod is fixed at the upper end of the roller frame, a pressure sensor is fixed at the telescopic end of the hydraulic rod, and the pressure sensor is located directly above the slider.
[0008] Preferably, two guide rods are welded in the roller frame, and the two guide rods are symmetrical with respect to the hydraulic rod.
[0009] Preferably, the conveying mechanism includes two first side plates installed on the front side of the bracket, and a number of equally spaced transmission rollers are installed between the two first side plates. A conveyor chain belt for transmitting glass fiber boards is installed outside the transmission rollers, and the preheating resistance wire is located between two adjacent transmission rollers.
[0010] Preferably, the drying and conveying mechanism includes a supporting member, a pressing member and a drying member.
[0011] Preferably, the support member includes two second side plates installed on the rear side of the bracket, a support roller is installed between the two second side plates, and a support belt for supporting the glass fiber composite plate is installed outside the support roller. The lower pressure member includes a third side plate arranged on the second side plate, a pressure limiting roller is installed between the two third side plates, and the pressure limiting roller is located directly above the support roller, limiting rods are welded at both ends of the second side plate, and the limiting rods are installed in holes opened at the end of the third side plate, and the drying member is located between two adjacent pressure limiting rollers.
[0012] Preferably, the support belt is a loose and breathable mesh structure.
[0013] Preferably, the drying component includes a connecting plate welded and fixed to the surface of the third side plate, and a drying cylinder welded on the connecting plate, a fan for discharging air downward is installed at the upper end of the drying cylinder, a heating resistance wire for air heating is installed in the middle of the drying cylinder, and a guide plate is fixed to the lower end of the drying cylinder through a connecting rod, and the guide plate is a conical structure.
[0014] Compared with the prior art, the beneficial effects of the present invention are: through the pressure-limiting roller arranged directly above the driving roller, it is convenient for the driving roller and the pressure-limiting roller to cooperate to extrude the glass fiber composite sheet, thereby achieving the purpose of adjusting the density of the glass fiber composite sheet during molding and reducing bubbles in the glass fiber composite sheet, and the pressure regulating mechanism installed on the bracket facilitates the pressure regulating mechanism to adjust the downward pressure of the pressure-limiting roller on the glass fiber composite sheet, thereby achieving the purpose of adjusting different pressures to extrude the glass fiber composite sheet; through the conveying mechanism arranged on the front side of the bracket, and the conveying mechanism is provided with a preheating resistance wire for preheating the glass fiber composite sheet, it is convenient for the preheating resistance wire to preheat the glass fiber composite sheet, thereby facilitating the compaction of the preheated glass fiber composite sheet, thereby facilitating the subsequent drying and molding of the compacted glass fiber composite sheet. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 4 This is a schematic structural diagram of the third side plate, pressure limiting roller and drying element in the present invention;
[0019] Figure 5 This is a structural diagram of the drying component in the present utility model.
[0020] Figure numerals: 1. bracket; 2. driving roller; 3. pressure-limiting roller; 4. roller frame; 5. guide rod; 6. slider; 7. hydraulic rod; 8. pressure sensor; 9. first side plate; 10. transmission roller; 11. conveyor chain belt; 12. preheating resistance wire; 13. second side plate; 14. support roller; 15. support belt; 16. third side plate; 17. limiting rod; 18. pressure-limiting roller; 19. drying part; 191. connecting plate; 192. drying cylinder; 193. fan; 194. heating resistance wire; 195. connecting rod; 196. guide plate. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention are described below.
[0022] See also Figure 1-5 The utility model provides a technical solution: a glass fiber composite material forming machine, comprising a bracket 1, and a driving roller 2 for supporting a glass fiber composite plate installed in the middle of the bracket 1, a pressure limiting roller 3 for extrusion molding of the glass fiber composite plate is also arranged directly above the driving roller 2, a pressure regulating mechanism for adjusting the downward pressure of the pressure limiting roller 3 is installed on the bracket 1, a conveying mechanism for feeding the glass fiber composite plate is arranged on the front side of the bracket 1, a preheating resistance wire 12 for preheating the glass fiber composite plate is arranged in the conveying mechanism, and a drying transmission mechanism for drying and molding the glass fiber composite plate is arranged on the rear side of the bracket 1.
[0023] In this embodiment, the pressure-limiting roller 3 is arranged directly above the driving roller 2, so that the driving roller 2 and the pressure-limiting roller 3 cooperate to extrude the glass fiber composite sheet, thereby achieving the purpose of adjusting the density of the glass fiber composite sheet during molding and reducing bubbles in the glass fiber composite sheet. The pressure regulating mechanism installed on the bracket 1 facilitates the pressure regulating mechanism to adjust the downward pressure of the pressure-limiting roller 3 on the glass fiber composite sheet, thereby achieving the purpose of adjusting different pressures to extrude the glass fiber composite sheet; the conveying mechanism is arranged on the front side of the bracket 1, and the conveying mechanism is provided with a preheating resistance wire 12 for preheating the glass fiber composite sheet, so that the preheating resistance wire 12 preheats the glass fiber composite sheet, thereby facilitating the compaction of the preheated glass fiber composite sheet, thereby facilitating the subsequent drying and molding of the compacted glass fiber composite sheet.
[0024] Specifically, the pressure regulating mechanism includes a roller frame 4 welded in the middle of the bracket 1, a guide rod 5 welded inside the roller frame 4, a slider 6 movably installed outside the guide rod 5, and the end of the pressure-limiting roller 3 is installed in the middle of the slider 6, a hydraulic rod 7 is fixed at the upper end of the roller frame 4, a pressure sensor 8 is fixed at the telescopic end of the hydraulic rod 7, and the pressure sensor 8 is located directly above the slider 6, and there are two guide rods 5 welded in the roller frame 4, and the two guide rods 5 are symmetrical about the hydraulic rod 7.
[0025] In this embodiment, a pressure regulating mechanism consisting of a roller frame 4, a guide rod 5, a slider 6, a hydraulic rod 7 and a pressure sensor 8 is used, and the slider 6 installed in the roller frame 4 is guided by the guide rod 5, so that the pressure limiting roller 3 is supported by the roller frame 4, the guide rod 5 and the slider 6 and then squeezes the glass fiber composite sheet by its own weight. At the same time, the telescopic end of the hydraulic rod 7 installed at the upper end of the roller frame 4 is fixed with a pressure sensor 8, so that the telescopic end of the hydraulic rod 7 increases the downward pressure on the slider 6 by extending with the pressure sensor 8, thereby increasing the squeezing of the glass fiber composite sheet by the pressure limiting roller 3 and adjusting different pressures to extrude and mold the glass fiber composite sheet.
[0026] Specifically, the conveying mechanism includes two first side plates 9 installed on the front side of the bracket 1, and a number of equally spaced transmission rollers 10 are installed between the two first side plates 9. A conveying chain belt 11 for transmitting glass fiber boards is installed outside the transmission rollers 10, and a preheating resistance wire 12 is located between two adjacent transmission rollers 10.
[0027] In this embodiment, a conveying mechanism consisting of a first side plate 9, a conveying roller 10 and a conveying chain belt 11 is used, and a preheating resistance wire 12 is located between two adjacent conveying rollers 10, so that the heat generated by the conveying roller 10 passes through the preheating resistance wire 12 to heat the glass fiber composite board, thereby achieving the purpose of preheating the glass fiber composite board.
[0028] Specifically, the drying and conveying mechanism includes a supporting member, a pressing member and a drying member 19 .
[0029] In this embodiment, a drying transmission mechanism consisting of a support member, a pressing member and a drying member 19 is used, and the support member is used to support the glass fiber composite board, and the pressing member is used to limit the pressure of the drying member 19 when drying the glass fiber composite board, thereby achieving the convenience of drying and molding the glass fiber composite board, and improving the convenience of molding the glass fiber composite board.
[0030] Specifically, the support member includes two second side plates 13 installed on the rear side of the bracket 1, a support roller 14 is installed between the two second side plates 13, and a support belt 15 for supporting the glass fiber composite plate is installed outside the support roller 14. The lower pressure member includes a third side plate 16 arranged on the second side plate 13, a pressure limiting roller 18 is installed between the two third side plates 16, and the pressure limiting roller 18 is located directly above the support roller 14, and a limiting rod 17 is welded at both ends of the second side plate 13, and the limiting rod 17 is installed in the hole opened at the end of the third side plate 16. The drying member 19 is located between the two adjacent pressure limiting rollers 18, and the support belt 15 is a loose and breathable mesh structure.
[0031] In this embodiment, a support member consisting of a second side plate 13, a support roller 14 and a support belt 15 is used to facilitate the support belt 15 installed outside the support roller 14 to support the glass fiber composite sheet, and the lower pressure member is composed of a third side plate 16, a limiting rod 17 and a pressure limiting roller 18. The limiting rod 17 is used to guide the third side plate 16, and the pressure limiting roller 18 is used to limit the pressure of the glass fiber composite sheet to ensure the flatness of the glass fiber composite sheet during drying and forming.
[0032] Specifically, the drying part 19 includes a connecting plate 191 welded and fixed to the surface of the third side plate 16, and a drying cylinder 192 welded on the connecting plate 191. A fan 193 for blowing air downward is installed at the upper end of the drying cylinder 192, and a heating resistor 194 for air heating is installed in the middle of the drying cylinder 192. The lower end of the drying cylinder 192 is fixed with a guide plate 196 through a connecting rod 195, and the guide plate 196 is a conical structure.
[0033] In this embodiment, a drying component 19 is composed of a connecting plate 191, a drying cylinder 192, a fan 193, a heating resistor 194, a connecting rod 195 and a guide plate 196. The connecting plate 191 is used to support the drying cylinder 192, and the fan 193 installed in the drying cylinder 192 is used to blow air downward, and the heating resistor 194 is used to heat the air. The heated air is blown toward the glass fiber composite board under the action of the fan 193, thereby drying the glass fiber composite board. The guide plate 196 is fixed to the lower end of the drying cylinder 192 by the connecting rod 195, so that the guide plate 196 can guide the downward air to the surroundings, thereby increasing the blowing area and facilitating uniform drying and curing of the glass fiber composite board. Of course, those skilled in the art understand that in order to increase the drying speed, a drying component 19 can also be set between two adjacent support rollers 14.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A glass fiber composite material forming machine, comprising a bracket (1), and a driving roller (2) installed in the middle of the bracket (1) for supporting a glass fiber composite plate, and a pressure limiting roller (3) for extrusion molding of the glass fiber composite plate is also provided directly above the driving roller (2), characterized in that: The bracket (1) is provided with a pressure regulating mechanism for regulating the downward pressure of the pressure limiting roller (3); the front side of the bracket (1) is provided with a conveying mechanism for feeding the glass fiber composite plate; the conveying mechanism is provided with a preheating resistance wire (12) for preheating the glass fiber composite plate; the rear side of the bracket (1) is provided with a drying transmission mechanism for drying and forming the glass fiber composite plate.
2. A glass fiber composite material forming machine according to claim 1, characterized in that: The pressure regulating mechanism comprises a roller frame (4) welded to the middle of the bracket (1), a guide rod (5) welded inside the roller frame (4), a slider (6) movably mounted outside the guide rod (5), and an end of the pressure-limiting roller (3) mounted in the middle of the slider (6), a hydraulic rod (7) fixed to the upper end of the roller frame (4), a pressure sensor (8) fixed to the telescopic end of the hydraulic rod (7), and the pressure sensor (8) is located directly above the slider (6).
3. A glass fiber composite material forming machine according to claim 2, characterized in that: Two guide rods (5) welded in the roller frame (4) are provided, and the two guide rods (5) are symmetrical with respect to the hydraulic rod (7).
4. The glass fiber composite material forming machine according to claim 1, characterized in that: The conveying mechanism comprises two first side plates (9) mounted on the front side of the bracket (1), a plurality of equally spaced transmission rollers (10) are mounted between the two first side plates (9), a conveying chain belt (11) for transmitting the glass fiber sheet is mounted outside the transmission rollers (10), and the preheating resistance wire (12) is located between two adjacent transmission rollers (10).
5. The glass fiber composite material forming machine according to claim 1, characterized in that: The drying and conveying mechanism comprises a supporting member, a pressing member, and a drying member (19).
6. The glass fiber composite material forming machine according to claim 5, characterized in that: The support member comprises two second side plates (13) mounted on the rear side of the bracket (1), a support roller (14) is mounted between the two second side plates (13), a support belt (15) for supporting the glass fiber composite plate is mounted outside the support roller (14), the lower pressing member comprises a third side plate (16) arranged on the second side plate (13), a pressure limiting roller (18) is mounted between the two third side plates (16), and the pressure limiting roller (18) is located directly above the support roller (14), limiting rods (17) are welded at both ends of the second side plate (13), and the limiting rod (17) is mounted in a hole opened at the end of the third side plate (16), and the drying member (19) is located between two adjacent pressure limiting rollers (18).
7. The glass fiber composite material forming machine according to claim 6, characterized in that: The support belt (15) is a loose and breathable mesh structure.
8. The glass fiber composite material forming machine according to claim 6, characterized in that: The drying member (19) comprises a connecting plate (191) welded and fixed to the surface of the third side plate (16), and a drying cylinder (192) welded to the connecting plate (191), a fan (193) for discharging air downwards is installed at the upper end of the drying cylinder (192), a heating resistance wire (194) for heating air is installed in the middle of the drying cylinder (192), and a guide plate (196) is fixed to the lower end of the drying cylinder (192) through a connecting rod (195), and the guide plate (196) is a conical structure.