Injection molding equipment for decorative film of automotive upholstery
Through the combined design of transmission and vibration mechanism, the problem of uneven cutting during the injection molding of decorative film is solved, and better molding effect of decorative film and raw material cutting rate are achieved.
Patent Information
- Application Number
- CN202422194178.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-06
AI Technical Summary
During the injection molding process of automotive interior decorative film, raw material particles are easily adsorbed on the inner wall of the lower hopper, resulting in uneven cutting and affecting the molding effect of the decorative film.
An injection molding device for decorative film of automobile interior parts including a transmission mechanism and a vibration mechanism is designed. The rotating rod and gear drive the gear ring to rotate through the motor, the scraper scrapes the inner wall particulate matter, and promotes the raw material particles to be discharged through the extrusion and knocking action of the vibration mechanism to avoid adhesion again.
It effectively avoids uneven cutting, improves the molding effect of the decorative film and the raw material cutting rate, and ensures the uniform molding of the decorative film.
Smart Images

Figure CN223186873U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile interior decoration films, in particular to an injection molding device for automobile interior decoration films. Background Art
[0002] Car interior mainly refers to the car products used for car interior modification, involving all aspects of the car interior, such as car steering wheel covers, car seat cushions, car floor mats, car perfumes, car pendants, interior ornaments, storage boxes and decorative films, etc. are all car interior products.
[0003] Publication No. "CN221067005U" provides an injection molding machine for automobile interior parts, comprising a support frame, an injection molding mechanism provided on the top of the support frame, a molding mechanism provided on the top of the support frame and on the left side of the injection molding mechanism, the molding mechanism being connected to a positioning plate via four groups of connecting columns, the outer sides of the four groups of connecting columns being sleeved with a connecting mechanism; the connecting mechanism comprising a connecting ring, the connecting ring being sleeved on the outer side of the connecting column, a first connecting nail being longitudinally inserted into the interior of the connecting ring and the connecting column, a second connecting nail being transversely inserted into the interior of the connecting ring and the connecting column, first connecting holes being provided on the upper and lower sides of the connecting ring and at positions corresponding to the first connecting nail, a second connecting hole being provided on the inner side of the connecting column and at positions corresponding to the first connecting nail. Compared with the existing injection molding machine, the utility model improves the overall practicality of the injection molding machine;
[0004] However, the above device still has the following problems during implementation:
[0005] Decorative films for automotive interior parts are processed by injection molding machines. During processing, raw material particles are placed inside the hopper. However, during the discharge process, the particles are easily adsorbed on the inner wall of the hopper, causing uneven discharge, which in turn affects the subsequent decorative film molding effect. Utility Model Content
[0006] The purpose of the utility model is to provide an injection molding device for decorative films of automobile interior decoration parts, so as to solve the problems raised in the above background technology.
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] An injection molding device for decorative films for automotive interior parts comprises an injection molding machine and a lower hopper, wherein the lower hopper is fixedly connected to the top of the injection molding machine, a scraper is provided inside the hopper, the top of the scraper passes through the top of the lower hopper and is fixedly connected to a transmission block, a transmission mechanism is provided on one side of the lower hopper, and a vibration mechanism is provided on the top of the transmission mechanism;
[0009] The transmission mechanism includes a motor fixedly connected to the top of the injection molding machine, the output end of the motor is fixedly connected to a rotating rod, the top of the rotating rod is fixedly connected to a gear, the surface of the lower hopper is provided with a gear ring, the top of the gear ring is fixedly connected to a transmission rod, and the top of the transmission rod is fixedly connected to the bottom of the transmission block.
[0010] Preferably, the vibration mechanism includes an extrusion block fixedly arranged on the top of the gear, the top of the gear is fixedly connected to the extrusion rod used in conjunction with the extrusion block, two sliding rods are provided at the bottom of the extrusion block, one end of the sliding rod is fixedly connected to the inner wall of the lower hopper, and the other end of the sliding rod is fixedly connected to the limiting block, the surface of the sliding rod is slidably connected with the sliding block, the top of the sliding block is fixedly connected to the top of the extrusion block, the bottom of the sliding block is fixedly connected to the moving block, one side of the moving block is fixedly connected to the knocking rod, one side of the sliding block is fixedly connected to a spring, and one end of the spring is fixedly connected to one side of the limiting block.
[0011] Preferably, a sliding hole is provided on one side of the sliding block, and the sliding hole is used in conjunction with the sliding rod.
[0012] Preferably, an arcuate groove is provided on one side of the extrusion block, and the arcuate groove is used in conjunction with the extrusion rod.
[0013] Preferably, a protective block is fixedly connected to one side of the lower hopper, and the protective block is opposite to the knocking rod.
[0014] Preferably, two positioning blocks are fixedly connected to the surface of the lower hopper, and the inner wall of the gear ring is provided with a positioning slot used in conjunction with the positioning blocks.
[0015] Preferably, both sides of the scraper are sloped.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. The utility model is provided with a transmission mechanism. After the raw material particles are placed in the lower hopper, the motor is started to drive the rotating rod and the gear to rotate. The gear will drive the gear ring to rotate around the trajectory of the positioning block and the positioning chute. The gear ring will drive the transmission rod, the transmission block and the scraper to rotate. When the scraper rotates, it will scrape off the raw material particles adsorbed on the inner wall of the lower hopper, avoiding uneven material discharge and improving the effect of decorative film molding.
[0018] 2. The utility model is provided with a vibration mechanism, which can drive the extrusion rod to rotate when the gear rotates. During the rotation of the extrusion rod, its surface will squeeze the inner wall of the arc groove, driving the extrusion block to move to the right. When the extrusion rod does not move with the arc groove, it will be affected by the reaction force of the spring and push the sliding block to move along the trajectory of the sliding rod to reset, and at the same time drive the moving block and the knocking rod to reset, so that the knocking rod knocks on the protective block to generate vibration, so that the intermittent knocking in a cycle generates vibration, which increases the rate of raw material particles discharge and prevents them from adhering to the inside of the lower hopper again. At the same time, it can also prevent the raw material particles from adhering to the inner wall of the lower hopper. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0020] Figure 2 This is a three-dimensional diagram of the lower hopper of the utility model;
[0021] Figure 3 It is a three-dimensional diagram of the transmission mechanism and vibration mechanism of the utility model;
[0022] Figure 4 It is a three-dimensional diagram of the local structure of the transmission mechanism of the utility model;
[0023] Figure 5 It is a three-dimensional diagram of the partial structure of the vibration mechanism of the utility model;
[0024] Figure 6 This is a trajectory diagram of the movement of the local structure of the utility model.
[0025] In the figure: 1. Injection molding machine; 2. Lower hopper; 3. Scraper; 4. Transmission block; 5. Motor; 6. Rotating rod; 7. Gear; 8. Gear ring; 9. Transmission rod; 10. Extrusion block; 11. Extrusion rod; 12. Sliding rod; 13. Limit block; 14. Sliding block; 15. Moving block; 16. Knocking rod; 17. Spring; 18. Sliding hole; 19. Arc groove; 20. Protective block; 21. Positioning block; 22. Positioning slide. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1 - Figure 6 , the utility model provides a technical solution:
[0028] Example 1:
[0029] An injection molding device for decorative film of automotive interior parts includes an injection molding machine 1 and a lower hopper 2. The lower hopper 2 is fixedly connected to the top of the injection molding machine 1. A scraper 3 is provided inside the hopper. The top of the scraper 3 extends through the top of the lower hopper 2 and is fixedly connected to a transmission block 4. A transmission mechanism is provided on one side of the lower hopper 2, and a vibration mechanism is provided on the top of the transmission mechanism.
[0030] The transmission mechanism includes a motor 5 fixedly connected to the top of the injection molding machine 1, the output end of the motor 5 is fixedly connected to a rotating rod 6, the top of the rotating rod 6 is fixedly connected to a gear 7, the surface of the lower hopper 2 is provided with a gear ring 8, the top of the gear ring 8 is fixedly connected to a transmission rod 9, and the top of the transmission rod 9 is fixedly connected to the bottom of the transmission block 4.
[0031] In this embodiment, it is taken into consideration that during the material discharge process, particles are easily adsorbed on the inner wall of the discharge hopper 2, causing uneven material discharge, thereby affecting the effect of subsequent decorative film forming. Therefore, by providing a transmission mechanism, after the raw material particles are placed in the discharge hopper 2, the motor 5 is started to drive the rotating rod 6 and the gear 7 to rotate, and the gear 7 drives the gear ring 8 to rotate around the trajectory of the positioning block 21 and the positioning chute 22. The gear ring 8 drives the transmission rod 9, the transmission block 4 and the scraper 3 to rotate. When the scraper 3 rotates, it scrapes off the raw material particles adsorbed on the inner wall of the discharge hopper 2, avoiding the uneven material discharge and improving the effect of decorative film forming.
[0032] The problem that particles are easily adsorbed on the inner wall of the discharge hopper 2 during the discharge process, resulting in uneven discharge and affecting the subsequent decorative film forming effect is solved.
[0033] Preferably, two positioning blocks 21 are fixedly connected to the surface of the lower hopper 2 , and a positioning slot 22 used in conjunction with the positioning blocks 21 is provided on the inner wall of the gear ring 8 .
[0034] In this embodiment, by providing the positioning block 21 and the positioning slot 22, the gear 7 can be restricted from rotating around the positioning block 21 and the positioning slot 22 when transmitting to the gear ring 8, thereby limiting the rotation trajectory.
[0035] Preferably, both sides of the scraper 3 are sloped.
[0036] In this embodiment, by providing the scraper 3 , both sides of the scraper 3 can be set to be sloped, so that when the scraper 3 scrapes off the raw material particles, the surface raw material particles can adhere to the scraper 3 .
[0037] Example 2:
[0038] On the basis of Example 1, the transmission mechanism in this embodiment can control the scraper 3 to scrape off the raw material particles inside the lower hopper 2. However, considering that the raw material particles in the lower hopper 2 cannot fall quickly into the injection molding machine 1, they will still adhere to the inner wall of the lower hopper 2 again. The vibration mechanism in this application includes an extrusion block 10 fixedly arranged on the top of the gear 7, and the top of the gear 7 is fixedly connected to an extrusion rod 11 used in conjunction with the extrusion block 10. Two sliding rods 12 are provided at the bottom of the extrusion block 10, one end of the sliding rod 12 is fixedly connected to the inner wall of the lower hopper 2, and the other end of the sliding rod 12 is fixedly connected to the limiting block 13. The surface of the sliding rod 12 is slidably connected to the sliding block 14, the top of the sliding block 14 is fixedly connected to the top of the extrusion block 10, and the bottom of the sliding block 14 is fixedly connected to a moving block 15. One side of the moving block 15 is fixedly connected to a knocking rod 16, and one side of the sliding block 14 is fixedly connected to a spring 17, and one end of the spring 17 is fixedly connected to one side of the limiting block 13.
[0039] In this embodiment, it is considered that if the raw material particles in the lower hopper 2 cannot fall into the injection molding machine 1 quickly, they will still adhere to the inner wall of the lower hopper 2 again. Therefore, a vibration mechanism is provided to drive the extrusion rod 11 to rotate when the gear 7 rotates. Figure 6 As shown, during the rotation of the extrusion rod 11, its surface will squeeze the inner wall of the arc groove 19, driving the extrusion block 10 to move to the right. When the extrusion rod 11 does not move with the arc groove 19, it will be affected by the reaction force of the spring 17, pushing the sliding block 14 to move along the trajectory of the sliding rod 12 to reset, and at the same time drive the moving block 15 and the knocking rod 16 to reset, so that the knocking rod 16 knocks on the protective block 20 to generate vibration, thereby cyclically and intermittently knocking to generate vibration, thereby increasing the rate of raw material particles to be discharged, and preventing them from adhering to the inside of the lower hopper 2 again, and also preventing the raw material particles from adhering to the inner wall of the lower hopper 2;
[0040] Solve the problem that if the raw material particles in the lower hopper 2 cannot fall into the injection molding machine 1 quickly, they will still adhere to the inner wall of the lower hopper 2 again;
[0041] It should be noted that Figure 6 S1 is the moving track of the transmission rod 9, and S2 is the moving track of the extrusion block 10.
[0042] Preferably, a sliding hole 18 is formed on one side of the sliding block 14 , and the sliding hole 18 cooperates with the sliding rod 12 .
[0043] In this embodiment, by setting the sliding hole 18, a moving trajectory can be provided for the sliding block 14 to slide, and at the same time, the extrusion block 10 is restricted when the extrusion rod 11 is extruded, so that the extrusion block 10 and the sliding block 14 and other structures can only move along the trajectory of the sliding rod 12 and the sliding hole 18.
[0044] Preferably, an arcuate groove 19 is provided on one side of the extrusion block 10 , and the arcuate groove 19 cooperates with the extrusion rod 11 .
[0045] In this embodiment, by providing the arc groove 19 , when the transmission rod 9 rotates and contacts the arc groove 19 , the extrusion block 10 can be driven to move more easily.
[0046] Preferably, a protective block 20 is fixedly connected to one side of the lower hopper 2 , and the protective block 20 is opposite to the knocking rod 16 .
[0047] In this embodiment, the protection block 20 is provided to prevent the knocking rod 16 from directly knocking on the surface of the lower hopper 2, thereby preventing the lower hopper 2 from being damaged due to knocking.
[0048] Working principle: After placing the raw material particles in the lower hopper 2, the user starts the motor 5 to drive the rotating rod 6 and the gear 7 to rotate. The gear 7 drives the gear ring 8 to rotate around the trajectory of the positioning block 21 and the positioning chute 22. The gear ring 8 drives the transmission rod 9, the transmission block 4 and the scraper 3 to rotate. When the scraper 3 rotates, it scrapes off the raw material particles adsorbed on the inner wall of the lower hopper 2, avoiding uneven material discharge and improving the effect of decorative film forming.
[0049] When the gear 7 rotates, it drives the extrusion rod 11 to rotate. Figure 6 As shown, during the rotation of the extrusion rod 11, its surface will squeeze the inner wall of the arc groove 19, driving the extrusion block 10 to move to the right. When the extrusion rod 11 does not move with the arc groove 19, it will be affected by the reaction force of the spring 17, and will push the sliding block 14 to move along the trajectory of the sliding rod 12 to reset, and at the same time drive the moving block 15 and the knocking rod 16 to reset, so that the knocking rod 16 knocks on the protective block 20 to generate vibration, and thus the intermittent knocking in a cycle generates vibration, thereby increasing the rate of raw material particle discharge and preventing them from adhering to the inside of the lower hopper 2 again. At the same time, it can also prevent the raw material particles from adhering to the inner wall of the lower hopper 2.
[0050] It should be noted that the motor 5 is a device or equipment existing in the prior art, or a device or equipment that can be realized in the prior art, and the specific composition and principle of the power supply of the motor 5 are clear to those skilled in the art, so they will not be described in detail.
[0051] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An injection molding device for decorative films of automobile interior parts, comprising an injection molding machine (1) and a lower hopper (2), wherein the lower hopper (2) is fixedly connected to the top of the injection molding machine (1), and is characterized in that: A scraper (3) is provided inside the hopper, the top of the scraper (3) penetrates the top of the lower hopper (2) and is fixedly connected to a transmission block (4), a transmission mechanism is provided on one side of the lower hopper (2), and a vibration mechanism is provided on the top of the transmission mechanism; The transmission mechanism comprises a motor (5) fixedly connected to the top of the injection molding machine (1); the output end of the motor (5) is fixedly connected to a rotating rod (6); the top of the rotating rod (6) is fixedly connected to a gear (7); the surface of the lower hopper (2) is provided with a gear ring (8); the top of the gear ring (8) is fixedly connected to a transmission rod (9); the top of the transmission rod (9) is fixedly connected to the bottom of the transmission block (4).
2. The automotive interior decorative film injection molding equipment according to claim 1, characterized in that: The vibration mechanism comprises an extrusion block (10) fixedly arranged on the top of the gear (7), the top of the gear (7) is fixedly connected to an extrusion rod (11) used in conjunction with the extrusion block (10), two sliding rods (12) are provided at the bottom of the extrusion block (10), one end of the sliding rod (12) is fixedly connected to the inner wall of the lower hopper (2), the other end of the sliding rod (12) is fixedly connected to a limit block (13), the surface of the sliding rod (12) is slidably connected to a sliding block (14), the top of the sliding block (14) is fixedly connected to the top of the extrusion block (10), the bottom of the sliding block (14) is fixedly connected to a moving block (15), one side of the moving block (15) is fixedly connected to a knocking rod (16), one side of the sliding block (14) is fixedly connected to a spring (17), one end of the spring (17) is fixedly connected to one side of the limit block (13).
3. The automotive interior decorative film injection molding equipment according to claim 2, characterized in that: A sliding hole (18) is provided on one side of the sliding block (14), and the sliding hole (18) is used in conjunction with the sliding rod (12).
4. The automotive interior decorative film injection molding equipment according to claim 2, characterized in that: An arcuate groove (19) is provided on one side of the extrusion block (10), and the arcuate groove (19) is used in conjunction with the extrusion rod (11).
5. The automotive interior decorative film injection molding equipment according to claim 2, characterized in that: A protective block (20) is fixedly connected to one side of the lower hopper (2), and the protective block (20) is positioned opposite to the knocking rod (16).
6. The automotive interior decorative film injection molding equipment according to claim 1, characterized in that: Two positioning blocks (21) are fixedly connected to the surface of the lower hopper (2), and a positioning chute (22) used in conjunction with the positioning blocks (21) is provided on the inner wall of the gear ring (8).
7. The automotive interior decorative film injection molding equipment according to claim 1, characterized in that: Both sides of the scraper (3) are sloped.
Citation Information
Patent Citations
Injection molding machine for automotive upholstery
CN221067005U