Aerated block waste conveying device

By designing a waste transfer device for filling blocks, the material transport mechanism and on-off mechanism are used to realize automatic material transportation, which solves the problem of manual operation in the prior art and improves the efficiency of waste transfer.

CN223188212UActive Publication Date: 2025-08-05XINJIANG FULIDA NEW ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422585690.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-05
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The existing aerated block waste transportation device relies on manual operation, which consumes a lot of manual time and affects the efficiency of waste transfer.

Method used

A waste transfer device for filling blocks is designed, including a box, a feed hopper, a material transport mechanism and a material collection box. The material transport mechanism is used to transport the material from low to high, and the material outflow is controlled through the on-off mechanism to realize automatic batch transfer and dumping.

Benefits of technology

The automated transportation device saves manual operation burden, improves waste transfer efficiency and reduces operating time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aerated block production, in particular to an aerated block waste conveying device which comprises a box body, a feeding hopper installed on the box body, a material conveying mechanism connected to the box body and a material receiving box installed on the box body and provided with a containing cavity. The material receiving box is connected with an on-off mechanism used for communicating or closing the discharging opening and the containing cavity. When materials are guided in along the feeding hopper, the material conveying mechanism collects the materials discharged by the feeding hopper and conveys the materials into the containing cavity from the low position to the high position, the discharging opening is communicated with the containing cavity through the on-off mechanism, and therefore the materials are poured out along the discharging opening. According to the utility model, materials can be conveniently transferred in batches, the materials can be automatically dumped during transportation, the manual operation burden is saved, the operation time is saved, and the waste transfer efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aerated block production, in particular to an aerated block waste transmission device. Background Art

[0002] Aerated blocks are porous silicate blocks made by adding aluminum powder as an aerating agent to a mixture of calcium and silica materials. The blocks are then poured and formed, expanded with aeration, pre-cured and cut, and then cured with high-pressure steam. Currently, aerated block cutting machines produce a significant amount of scrap after cutting the block blanks. A handling device is used to transfer and dump the scrap.

[0003] The existing waste transport device uses manual auxiliary unloading, which consumes a lot of manual operation time, increases the manual operation burden, and affects the waste transfer efficiency. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the utility model provides an aerated block waste conveying device, which is convenient for transferring materials in batches and automatically realizes the dumping of material transportation, saves manual operation burden, saves operation time, and improves waste transfer efficiency.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] The utility model provides an aerated block waste material transmission device, comprising a box body, a feed hopper installed on the box body, a material transport mechanism connected to the box body, and a material receiving box installed on the box body and having a accommodating cavity, wherein the inner bottom end of the accommodating cavity is penetrated by a material discharge port, and the material receiving box is connected to a switching mechanism for connecting or closing the material discharge port and the accommodating cavity;

[0007] When the material is introduced along the feed hopper, the material transport mechanism collects the material discharged from the feed hopper and transports the material from a low position to a high position into the accommodating cavity. The on-off mechanism connects the discharge port with the accommodating cavity, thereby pouring the material out along the discharge port.

[0008] The material transport mechanism includes a material transport bottom shaft and a material transport top shaft rotatably connected to the box body, and a material transport timing belt connected between the material transport bottom shaft and the material transport top shaft. The material transport bottom shaft is located below the material transport top shaft. The material transport timing belt is connected to a plurality of material transport parts, and the material transport parts are provided with material transport troughs.

[0009] When the material is discharged from the feed hopper and falls into one of the material transport troughs, the rotation of the material transport bottom shaft drives the material transport top shaft and the material transport synchronous belt to rotate, driving the material to move from low to high following the corresponding material transport trough. When the material transport trough moves to the designated position, the material separates from the material transport trough and flows into the accommodating cavity. After the material transport trough passes the designated position, the open end faces downward.

[0010] The box body is rotatably connected to a plurality of cleaning shafts, each of which is provided with cleaning bristles, and the box body is also connected to a cleaning box;

[0011] When the material transport trough passes the designated position, the cleaning shaft rotates to drive the cleaning brush to clean the interior of the material transport trough, so that the residue in the material transport trough falls into the cleaning box.

[0012] The on-off mechanism includes an on-off shaft, an on-off channel provided on the on-off shaft, and an on-off drive unit connected to the on-off shaft. The on-off drive unit is connected to the material receiving box. The on-off shaft is rotatably connected to the connection between the discharge port and the accommodating cavity.

[0013] When the material in the accommodating chamber needs to be discharged, the on-off drive unit drives the on-off shaft to rotate, so that the on-off channel connects the discharge port and the accommodating chamber.

[0014] Among them, the cleaning box includes a cleaning bottom frame and a cleaning side plate, a notch is provided on one side of the cleaning bottom frame, and the cleaning side plate can be detachably installed at the notch, a cleaning cavity is formed between the cleaning bottom frame and the cleaning side plate, the cleaning shaft is located in the cleaning cavity, and the cleaning bristles are arranged along a partial circumferential angle of the cleaning shaft.

[0015] Wherein, one end of the cleaning shaft is connected to a cleaning sprocket after passing through the box body, the cleaning shafts are distributed in a straight line on one side of the box body, a cleaning chain is connected between the cleaning sprockets, one end of the material transporting top shaft is connected to a first sprocket after passing through the box body, one end of one of the cleaning shafts is connected to a second sprocket after passing through the box body, a transmission chain is connected between the first sprocket and the second sprocket, a plurality of tensioning shafts are connected to one side of the box body, and one side of the tensioning shaft is tightly against the outer side of the cleaning chain;

[0016] When the material transport bottom shaft rotates, the material transport top shaft is driven to rotate, so that the cleaning shaft and the material transport top shaft rotate synchronously.

[0017] Wherein, a material transport drive unit is connected to one side of the box body, and the material transport drive unit is drivingly connected to the material transport bottom shaft.

[0018] A receiving opening is provided at one end of the bottom of the box body, and a receiving tray is slidably connected to the box body. The receiving tray corresponds to the receiving opening, and the receiving tray is directly below the discharge port.

[0019] The box body includes a shell and a box cover. One side of the shell has a disassembly opening. The box cover can be detachably installed at the disassembly opening. The feed hopper, material transport mechanism and material receiving box are connected to the shell.

[0020] Beneficial effects of the utility model:

[0021] In actual application, when the material is introduced along the feed hopper, the material transport mechanism collects the material discharged from the feed hopper and transports the material from a low place to a high place into the accommodating chamber, thereby improving the inflow position of the material in the accommodating chamber, facilitating the expansion of the accommodating space of the accommodating chamber for the material, and increasing the amount of material that can be accommodated; the on-off mechanism connects the discharge port with the accommodating chamber, and controls the outflow amount of the material from the accommodating chamber through the on-off mechanism, which facilitates the transfer of materials in batches, and smoothly pours the material out along the discharge port, automatically realizing the dumping of the material transportation, saving the burden of manual operation, saving operation time, and improving the efficiency of waste transfer. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of the aerated block waste conveying device.

[0023] Figure 2 This is a structural cross-sectional view of the material receiving box.

[0024] Figure 3 It is a schematic diagram of the three-dimensional structure of the material transport mechanism.

[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the box body, cleaning shaft, cleaning bristles and cleaning box.

[0026] Figure 5 It is a structural cross-sectional view of the on-off mechanism.

[0027] Figure 6 It is a cross-sectional view of the connection structure between the on-off shaft and the material receiving box.

[0028] Figure 7 It is a three-dimensional structural diagram of the on-off mechanism.

[0029] Figure 8 Schematic diagram of the explosion structure of the cleaning box.

[0030] Figure 9 This is a schematic diagram of the connection structure between the cleaning shaft and the first sprocket.

[0031] Figure 10 This is a cross-sectional view of the installation structure of the material transport drive unit and the material transport bottom shaft.

[0032] Figure 11 Schematic diagram of the connection structure between the box body and the storage tray.

[0033] Figure 12 Schematic diagram of the explosion structure of the box.

[0034] 1. Box body; 11. Shell; 12. Box cover;

[0035] 101. Feed hopper;

[0036] 2. Material transport mechanism; 21. Material transport bottom shaft; 22. Material transport top shaft;

[0037] 221, first sprocket;

[0038] 23. Material transport synchronous belt;

[0039] 231, material transport parts; 2311, material transport trough;

[0040] 3. Material receiving box; 301. Accommodation cavity; 302. Material discharge port;

[0041] 4. On / off mechanism; 41. On / off shaft; 42. On / off channel; 43. On / off drive unit;

[0042] 51. Clean the shaft; 511. Clean the sprocket; 512. Clean the chain;

[0043] 513, second sprocket;

[0044] 52. Clean the bristles;

[0045] 500, cleaning box;

[0046] 501. Clean the bottom frame; 502. Clean the side panels; 503. Clean the cavity;

[0047] 6. Tensioning shaft;

[0048] 7. Material transport drive unit;

[0049] 8. Storage opening; 9. Storage tray. DETAILED DESCRIPTION

[0050] To facilitate understanding by those skilled in the art, the present invention is further described below with reference to examples and drawings. Specific implementation methods of the present invention will be described below. It should be noted that in the specific description of these implementation methods, for the sake of clarity and clarity, it is impossible for this specification to provide a detailed description of all features of the actual implementation methods.

[0051] refer to Figures 1 to 12 As shown, the utility model provides an aerated block waste material transmission device, comprising a box body 1, a feed hopper 101 installed on the box body 1, a material transport mechanism 2 connected to the box body 1, and a material receiving box 3 installed on the box body 1 and having a accommodating cavity 301, wherein the inner bottom end of the accommodating cavity 301 is penetrated by a discharge port 302, and the material receiving box 3 is connected to a switching mechanism 4 for connecting or closing the discharge port 302 and the accommodating cavity 301; Figure 1 、 2As shown, in actual application, the material is the waste generated after the aerated building blocks are cut. When the material is introduced along the feed hopper 101, the material transport mechanism 2 collects the material discharged from the feed hopper 101 and transports the material from a low place to a high place into the accommodating chamber 301, thereby improving the inflow position of the material in the accommodating chamber 301, facilitating the expansion of the accommodating space of the accommodating chamber 301 for the material, and increasing the amount of material that can be accommodated; the on-off mechanism 4 enables the discharge port 302 to be connected with the accommodating chamber 301, and the on-off mechanism 4 controls the outflow of the material from the accommodating chamber 301, thereby facilitating the transfer of the material in batches, and smoothly pouring the material out along the discharge port 302, automatically realizing the dumping of the material transportation, saving the burden of manual operation, saving operation time, and improving the efficiency of waste transfer.

[0052] refer to Figure 3 As shown, in this embodiment, the material conveying mechanism 2 includes a material conveying bottom shaft 21 and a material conveying top shaft 22 rotatably connected to the box body 1, and a material conveying synchronous belt 23 connected between the material conveying bottom shaft 21 and the material conveying top shaft 22. The material conveying bottom shaft 21 is located below the material conveying top shaft 22, and the material conveying synchronous belt 23 is connected to a plurality of material conveying parts 231, and the material conveying parts 231 are provided with a material conveying trough 2311; in actual application, when the material is discharged along the feed hopper 101 and falls into one of the material conveying troughs 2311, an external driving unit can be used to drive the material conveying bottom shaft 21 to rotate, such as a servo motor, and the material conveying bottom shaft 21 rotates to drive the material conveying top shaft 22 and the material conveying synchronous belt 23. The step belt 23 rotates, driving the material to move from a low place to a high place following the corresponding material transport trough 2311. When the material transport trough 2311 moves to the specified position, the material is separated from the material transport trough 2311 and flows into the accommodating chamber 301; it smoothly drives the material to be transported upward, improves the inflow position of the material in the accommodating chamber 301, facilitates the expansion of the accommodating space of the accommodating chamber 301 for the material, and increases the amount of material that can be accommodated; after the material transport trough 2311 passes the specified position, the open end faces downward, and the material remaining in the material transport trough 2311 will separate from the material transport trough 2311 under the action of gravity, ensuring that there is no residual material in the material transport trough 2311, which is convenient for the recycling of the material transport trough 2311.

[0053] refer to Figure 4 As shown, in this embodiment, the box body 1 is rotatably connected to several cleaning shafts 51, and the cleaning shafts 51 are provided with cleaning bristles 52. The box body 1 is also connected to a cleaning box 500; in actual application, when the material transport trough 2311 passes through the specified position, the cleaning shaft 51 rotates to drive the cleaning bristles 52 to clean the inside of the material transport trough 2311, so that the residue in the material transport trough 2311 falls into the cleaning box 500, effectively cleaning the material transport trough 2311, ensuring that the material transport trough 2311 is clean, and facilitating the recycling of the material transport trough 2311.

[0054] refer to Figure 5 、 67, in this embodiment, the on-off mechanism 4 includes an on-off shaft 41, an on-off channel 42 provided on the on-off shaft 41, and an on-off drive unit 43 connected to the on-off shaft 41. The on-off drive unit 43 is connected to the receiving box 3. Figure 6 As shown, the on-off shaft 41 is rotatably connected to the connection between the discharge port 302 and the accommodating cavity 301; Figure 5 As shown, in actual application, the on-off drive unit 43 is installed on the box body 1. When the material in the accommodating chamber 301 needs to be discharged, the on-off drive unit 43 drives the on-off shaft 41 to rotate. Figure 6 As shown, the on-off channel 42 connects the discharge port 302 and the accommodating chamber 301, and the material accumulated in the accommodating chamber 301 is discharged smoothly; by controlling the connection time between the discharge port 302 and the accommodating chamber 301, the outflow of the material can be smoothly controlled to prevent the material from directly flowing out of the accommodating chamber 301, which is conducive to meeting the batch transfer of the material.

[0055] refer to Figure 8 As shown, in this embodiment, the cleaning box 500 includes a cleaning bottom frame 501 and a cleaning side plate 502. A notch is provided on one side of the cleaning bottom frame 501. The cleaning side plate 502 can be detachably installed at the notch. A cleaning cavity 503 is formed between the cleaning bottom frame 501 and the cleaning side plate 502. The cleaning shaft 51 is located in the cleaning cavity 503. The cleaning bristles 52 are arranged along a partial circumferential angle of the cleaning shaft 51, so that the cleaning bristles 52 can intermittently clean the material transport trough 2311 as the cleaning shaft 51 rotates, and the residue in the material transport trough 2311 can pass through the notch. The space for the cleaning bristles 52 to flow out provides space for the flow of residues, which is conducive to the smooth flow of residues into the cleaning chamber 503; in actual application, the bottom frame 501 can be cleaned by disassembling and assembling the cleaning side panels 502, which is conducive to ensuring that the cleaning box 500 is clean and tidy; by locating the cleaning shaft 51 in the cleaning chamber 503, space is saved, and the residues during cleaning of the material transport chute 2311 are prevented from splashing outside the cleaning bottom frame 501, and the areas that need to be cleaned are cleverly concentrated in the cleaning chamber 503. Cleaning the cleaning box 500 and the cleaning shaft 51 can ensure that there is no residue inside the box body 1, thereby improving cleaning efficiency.

[0056] refer to Figure 3 、 9As shown, in this embodiment, one end of the cleaning shaft 51 is connected to a cleaning sprocket 511 after passing through the box body 1, and the cleaning shaft 51 is distributed along a straight line on one side of the box body 1, and a cleaning chain 512 is connected between the cleaning sprockets 511, and one end of the material transport top shaft 22 is connected to the first sprocket 221 after passing through the box body 1, and one end of one of the cleaning shafts 51 is connected to the second sprocket 513 after passing through the box body 1, and a transmission chain is connected between the first sprocket 221 and the second sprocket 513, and a plurality of tensioning shafts 6 are connected to one side of the box body 1, and one side of the tensioning shaft 6 is tightly against the outer side of the cleaning chain 512; refer to Figure 9 As shown, in actual application, when the material transport bottom shaft 21 rotates and drives the material transport top shaft 22 to rotate, one of the cleaning shafts 51 is smoothly driven to rotate under the action of the first sprocket 221, the second sprocket 513 and the transmission chain, and under the action of the cleaning sprocket 511 and the cleaning chain 512, several cleaning shafts 51 are made to rotate synchronously, so that the cleaning shaft 51 and the material transport top shaft 22 rotate synchronously, and the material transport top shaft 22 is used to drive the cleaning shaft 51 to rotate, and the material transportation and the cleaning of the material transport trough 2311 are realized at the same time. The structural design is ingenious, which improves the material transportation efficiency; since the cleaning shaft 51 is distributed along a straight line on one side of the box body 1, the cleaning chain 512 smoothly drives several cleaning shafts 51 to rotate, and the tensioning shaft 6 ensures that the cleaning shaft 51 and the cleaning chain 512 are tightly connected, thereby improving the transmission stability between the cleaning chain 512 and the cleaning sprocket 511 and preventing the cleaning chain 512 from loosening.

[0057] refer to Figure 10 As shown, in this embodiment, a material transport drive unit 7 is connected to one side of the box body 1, and the material transport drive unit 7 is driven and connected to the material transport bottom shaft 21. The material transport drive unit 7 can be a servo motor or a drive motor to automatically realize the rotation of the material transport bottom shaft 21.

[0058] refer to Figure 11 As shown, in this embodiment, a receiving port 8 is provided at one end of the bottom of the box body 1, and the box body 1 is slidably connected to a receiving tray 9, and the receiving tray 9 corresponds to the receiving port 8, and the receiving tray 9 is directly opposite the bottom of the discharge port 302; in actual application, the material flows out along the discharge port 302 and is smoothly accumulated on the receiving tray 9, and the receiving tray 9 can be pulled out of the receiving port 8 to directly transport the material, which is conducive to the transfer of materials.

[0059] refer to Figure 12 As shown, in this embodiment, the box body 1 includes a shell 11 and a box cover 12. One side of the shell 11 has a disassembly port, and the box cover 12 can be detachably installed at the disassembly port. The feed hopper 101, the material transport mechanism 2 and the material receiving box 3 are connected to the shell 11. By removing the box cover 12 from the shell 11, it is convenient to maintain and clean the feed hopper 101, the material transport mechanism 2 and the material receiving box 3, thereby improving the service life of the structure.

[0060] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention is disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of the above-disclosed technical contents without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention, which do not depart from the content of the technical solution of the present invention, are within the scope of the technical solution of the present invention.

Claims

1. A device for conveying waste aerated blocks, characterized in that: The invention comprises a box body (1), a feeding hopper (101) installed on the box body (1), a material transporting mechanism (2) connected to the box body (1), and a material receiving box (3) installed on the box body (1) and having a receiving cavity (301), wherein a discharge port (302) is provided through the bottom end of the inner side of the receiving cavity (301), and the material receiving box (3) is connected to a switching mechanism (4) for connecting or closing the discharge port (302) and the receiving cavity (301); When the material is introduced along the feed hopper (101), the material transport mechanism (2) collects the material discharged from the feed hopper (101) and transports the material from a lower position to a higher position into the accommodating chamber (301), and the on-off mechanism (4) enables the discharge port (302) to communicate with the accommodating chamber (301), thereby pouring the material out along the discharge port (302).

2. The aerated block waste conveying device according to claim 1, characterized in that: The material transport mechanism (2) comprises a material transport bottom shaft (21) and a material transport top shaft (22) rotatably connected to the box body (1), and a material transport synchronous belt (23) connected between the material transport bottom shaft (21) and the material transport top shaft (22); the material transport bottom shaft (21) is located below the material transport top shaft (22); the material transport synchronous belt (23) is connected to a plurality of material transport members (231); and the material transport members (231) are provided with a material transport trough (2311); When the material is discharged from the feed hopper (101) and falls into one of the material transport troughs (2311), the material transport bottom shaft (21) rotates to drive the material transport top shaft (22) and the material transport synchronous belt (23) to rotate, driving the material to move from a low position to a high position following the corresponding material transport trough (2311). When the material transport trough (2311) moves to a designated position, the material is separated from the material transport trough (2311) and flows into the accommodating cavity (301). After passing the designated position, the open end of the material transport trough (2311) faces downward.

3. The aerated block waste conveying device according to claim 2, characterized in that: The housing (1) is rotatably connected to a plurality of cleaning shafts (51), each of which is provided with cleaning bristles (52), and the housing (1) is also connected to a cleaning box (500); When the material transport trough (2311) passes the designated position, the cleaning shaft (51) rotates to drive the cleaning bristles (52) to clean the interior of the material transport trough (2311), so that the residue in the material transport trough (2311) falls into the cleaning box (500).

4. The aerated block waste conveying device according to claim 1, characterized in that: The on-off mechanism (4) comprises an on-off shaft (41), an on-off channel (42) provided on the on-off shaft (41), and an on-off drive unit (43) drivingly connected to the on-off shaft (41); the on-off drive unit (43) is connected to the material receiving box (3); and the on-off shaft (41) is rotatably connected to the connection between the discharge port (302) and the accommodating chamber (301); When the material in the accommodating chamber (301) needs to be discharged, the on-off drive unit (43) drives the on-off shaft (41) to rotate, so that the on-off channel (42) connects the discharge port (302) and the accommodating chamber (301).

5. The aerated block waste conveying device according to claim 3, characterized in that: The cleaning box (500) comprises a cleaning bottom frame (501) and a cleaning side plate (502); a notch is provided on one side of the cleaning bottom frame (501); the cleaning side plate (502) is detachably mounted at the notch; a cleaning cavity (503) is formed between the cleaning bottom frame (501) and the cleaning side plate (502); the cleaning shaft (51) is located in the cleaning cavity (503); and the cleaning bristles (52) are arranged along a partial circumferential angle of the cleaning shaft (51).

6. The aerated block waste conveying device according to claim 3, characterized in that: One end of the cleaning shaft (51) passes through the box (1) and is connected to a cleaning sprocket (511). The cleaning shaft (51) is distributed along a straight line on one side of the box (1). A cleaning chain (512) is connected between the cleaning sprockets (511). One end of the material transport top shaft (22) passes through the box (1) and is connected to a first sprocket (221). One end of one of the cleaning shafts (51) passes through the box (1) and is connected to a second sprocket (513). A transmission chain is connected between the first sprocket (221) and the second sprocket (513). One side of the box (1) is connected to a plurality of tensioning shafts (6), and one side of the tensioning shaft (6) is tightly in contact with the outer side of the cleaning chain (512). When the material transport bottom shaft (21) rotates, it drives the material transport top shaft (22) to rotate, so that the cleaning shaft (51) and the material transport top shaft (22) rotate synchronously.

7. The aerated block waste conveying device according to claim 2, characterized in that: A material transport drive unit (7) is connected to one side of the box body (1), and the material transport drive unit (7) is drivingly connected to the material transport bottom shaft (21).

8. The aerated block waste conveying device according to claim 1, characterized in that: A receiving opening (8) is provided at one end of the bottom of the box body (1), and a receiving tray (9) is slidably connected to the box body (1), and the receiving tray (9) corresponds to the receiving opening (8), and the receiving tray (9) is directly opposite to the bottom of the discharge port (302).

9. The aerated block waste conveying device according to claim 1, characterized in that: The box body (1) comprises a shell (11) and a box cover (12); one side of the shell (11) is provided with a disassembly opening; the box cover (12) can be detachably mounted at the disassembly opening; the feed hopper (101), the material transport mechanism (2) and the material receiving box (3) are connected to the shell (11).