Flow-adjustable pneumatic atomized water dust removal device used in front of blast furnace

By setting up a sprayer and dust collector above the blast furnace to atomize water and reduce dust, combined with the dust collector bag and vibrator in the dust collector to remove dust, the air pollution problem caused by the unfiltered dust during the blast furnace iron smelting process is solved, and efficient dust reduction and environmental improvement are achieved.

CN223189218UActive Publication Date: 2025-08-05XUZHOU HUAHONG SPECIAL STEEL CO LTD
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Patent Information

Application Number
CN202422449974.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-05
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The dust generated during the iron smelting of existing blast furnaces has not been effectively filtered, resulting in gas emissions exceeding the standard and polluting the air environment.

Method used

A pneumatic atomized water dust removal device with adjustable flow is designed, including a dust collector above the blast furnace body and a dust collector on the left. A sprayer is installed in the dust collector to spray atomized water to reduce dust, and a dust collector is installed in the dust collector to vibrate and remove dust.

Benefits of technology

Effectively filter blast furnace dust, reduce air dust pollution, improve working environment, reduce smoke emissions, and is convenient and cost-effective.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of blast furnace dust removal, and discloses a flow-adjustable pneumatic atomized water dust removal device used in front of a blast furnace. The flow-adjustable pneumatic atomized water dust removal device used in front of the blast furnace comprises a blast furnace body, an equipment dust removal mechanism is installed above the blast furnace body, and the left side of the blast furnace body is connected with an equipment dust filtering mechanism. The dust remover is connected to the left side of the blast furnace body, the dust removal bag is arranged in the dust remover and filters impurities in air layer by layer, the clamping device is fixedly installed on one side of the dust removal bag and connected with the vibrator through the connecting device and the fixing rod, the vibrator is arranged to vibrate the dust removal bag, and the dust removal bag is arranged in the blast furnace body. And the dust attached to the dust removal bag is vibrated in the groove, so that the dust generated by the blast furnace body is further treated, and the pollution of the dust to the air is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of blast furnace dust removal, in particular to a flow-adjustable pneumatic atomized water dust removal device for use in front of a blast furnace. Background Art

[0002] A blast furnace is a device used for ironmaking. It is shaped like a tall tower with a lining and refractory materials inside. The role of the blast furnace in ironmaking is to charge raw materials such as iron ore, coal, and coke into the furnace, and reduce the iron oxides in them into iron through high-temperature heating. This process involves multiple steps and systems, including a charging system, a feeding system, an air supply system, a gas dust removal system, an iron slag treatment system, and a blowing system, which work together to ensure the continuity and efficiency of the ironmaking process. For this purpose, a flow-adjustable pneumatic atomizing water dust removal device for use in front of a blast furnace is proposed.

[0003] The existing Chinese utility model patent with reference number CN204897951U discloses a blast furnace front dust removal facility, belonging to the technical field of metallurgical production equipment. In this technical solution, a pneumatic atomizing water dust removal device is installed in front of the blast furnace; the pneumatic atomizing water dust removal device is equipped with a high-pressure water inlet main pipe and an air intake pipe for compressed air; the high-pressure water inlet main pipe and the air intake pipe are connected to form a pneumatic atomizing water main pipe, which is equipped with multiple nozzles. The above technical solution can effectively atomize abnormal smoke and dust in front of the furnace, reduce dust emission and diffusion, improve the working environment in front of the furnace, and reduce the harm to the health of workers in front of the furnace. It is simple and convenient to install and maintain, has good results, low investment costs, and can be widely promoted. It has low modification costs and is highly practical: it can perform atomization dust removal, effectively reduce smoke and dust emissions, improve the working environment, and protect the health of workers. It is easy to maintain, low cost, not easy to damage, and durable.

[0004] Based on the search of the above patents and combined with the equipment in the prior art, it was found that since a large amount of dust is generated in the blast furnace during the ironmaking process, the dust contains a large number of particles and impurities. Failure to filter it will cause the gas emission index to exceed the standard, thereby polluting the air environment. The existence of these problems has affected the use of the device. Utility Model Content

[0005] (1) Technical problems solved

[0006] In view of the shortcomings of the existing technology, the utility model provides a flow-adjustable pneumatic atomizing water dust removal device for blast furnaces, which has the advantages of filtering blast furnace dust and impurities and reducing dust, and solves the above technical problems.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a pneumatic atomizing water dust removal device for a blast furnace with adjustable flow rate, comprising a blast furnace body, an equipment dust removal mechanism installed above the blast furnace body, and an equipment dust filtering mechanism connected to the left side of the blast furnace body, characterized in that the equipment dust removal mechanism comprises: a dust removal cylinder installed above the blast furnace body, a pressing device movably installed in the middle of the upper part of the dust removal cylinder, and a sprayer for dust reduction installed obliquely below the dust removal cylinder, and a guide pipe installed in the middle of the sprayer, and a water spray pipe installed on the outside of the guide pipe;

[0009] The dust filtering mechanism of the equipment includes: a dust collector connected to the left side of the blast furnace body, a dust bag is installed inside the dust collector, and a clamping device for clamping and shaking off the equipment is fixedly installed on one side of the dust bag, and a connecting device is connected between the clamping devices, a fixing rod is horizontally connected above the connecting device, and a vibrator for driving the equipment to vibrate is installed above the fixing rod, and a groove is provided below the dust collector.

[0010] As a preferred technical solution of the present invention, a connecting pipe is connected between the dust collector and the blast furnace body, and a mounting ring is fixedly installed on the upper exterior of the blast furnace body; the connecting pipe transmits gas.

[0011] As the preferred technical solution of the present invention, a material port is provided above the blast furnace body, an air outlet is provided obliquely on one side above the blast furnace body, and a coal inlet is symmetrically provided below the blast furnace body; the coal inlet is used for fuel device.

[0012] As the preferred technical solution of the present invention, a water inlet is provided on the upper side of the dust removal cylinder, and a guide pipe is connected to the middle of the lower part of the dust removal cylinder, and a number of water spray pipes are provided. A support rod is fixedly installed above the mounting ring, and the mounting ring is connected to the blast furnace body through the support rod; the support rod supports the equipment as a whole.

[0013] As an optimal technical solution of the present invention, the dust removal bags are provided in multiple groups, and two groups of clamping devices are provided on one side of the dust removal bag, and the groove is located on the bottom side of the dust removal bag; the clamping device facilitates the dust removal bag to shake off dust.

[0014] As a preferred technical solution of the present invention, the blast furnace body and the gas outlet are interconnected, and the material port opening is larger at the top and smaller at the bottom; the gas outlet discharges the gas inside the equipment.

[0015] As the preferred technical solution of the present invention, the dust removal cylinder and the guide pipe are both located in the middle above the material inlet, and the blast furnace body is connected to the dust collector through a connecting pipe; the dust removal cylinder performs dust reduction treatment on the dust inside the blast furnace body.

[0016] Compared with the prior art, the present invention provides a flow-adjustable pneumatic atomizing water dust removal device for blast furnaces, which has the following beneficial effects:

[0017] 1. The utility model is provided with a dust collecting cylinder above the blast furnace body, a certain volume of water is arranged inside the dust collecting cylinder, and the dust collecting cylinder is fixedly supported by a support rod and a mounting ring, and a sprayer is obliquely installed below the dust collecting cylinder, which can atomize and spray the water inside the dust collecting cylinder, thereby reducing the dust above the blast furnace body. At the same time, a guide pipe is connected to the midpoint below the dust collecting cylinder, and a water spray pipe is arranged outside the guide pipe. The water spray pipe refines and sprays the water inside the dust collecting cylinder, which also plays the role of dust reduction. This design can reduce impurities in the dust and reduce dust pollution in the air.

[0018] 2. The utility model is connected with a dust collector on the left side of the blast furnace body. A dust bag is arranged inside the dust collector. The dust bag filters impurities in the air layer by layer, and a clamping device is fixedly installed on one side of the dust bag. The clamping device is connected with a vibrator through a connecting device, a fixing rod and a vibrator. The vibrator is set to vibrate the dust bag, so that the dust attached to the dust bag is vibrated inside the groove. This design further processes the dust generated by the blast furnace body and reduces the pollution of dust to the air. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the dust collection cylinder assembly of the utility model structure;

[0021] Figure 3 This is a schematic diagram of the dust collector assembly of the utility model structure;

[0022] Figure 4 This is a schematic diagram of the blast furnace body components of the utility model structure;

[0023] Among them: 1. Blast furnace body; 11. Material inlet; 12. Air outlet; 13. Coal inlet; 2. Dust collector; 21. Pressing device; 22. Water inlet; 23. Sprayer; 24. Support rod; 25. Mounting ring; 26. Guide pipe; 27. Water spray pipe; 3. Connecting pipe; 4. Dust collector; 41. Dust bag; 42. Clamping device; 43. Connecting device; 44. Fixing rod; 45. Vibrator; 46. Groove. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0025] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0027] See also Figure 1-Figure 4 In this embodiment, a pneumatic atomizing water dust removal device for a blast furnace with adjustable flow rate is provided, comprising a blast furnace body 1, a dust removal mechanism of the equipment is installed above the blast furnace body 1, a dust filtering mechanism of the equipment is connected to the left side of the blast furnace body 1, a material port 11 is provided above the blast furnace body 1, and an air outlet 12 is provided obliquely on one side of the upper side of the blast furnace body 1, and a coal inlet 13 is symmetrically provided below the blast furnace body 1; the blast furnace body 1 and the air outlet 12 are interconnected, and the opening of the material port 11 is larger at the top and smaller at the bottom.

[0028] Specifically, a material port 11 is provided above the blast furnace body 1, and the material port 11 is located below the dust removal tube 2, so that the dust removal tube 2 can remove dust from the inside of the blast furnace body 1. An air outlet 12 is provided on one side of the blast furnace body 1, and the blast furnace body 1 is connected to the connecting pipe 3 through the air outlet 12 to discharge the gas inside the blast furnace body 1.

[0029] The dust removal mechanism of the equipment includes: a dust removal cylinder 2 installed above the blast furnace body 1, a pressing device 21 is movably installed in the middle of the upper part of the dust removal cylinder 2, and a sprayer 23 is obliquely installed below the dust removal cylinder 2, and a guide pipe 26 is installed in the middle of the sprayer 23, and a water spray pipe 27 is installed on the outside of the guide pipe 26; a water inlet 22 is provided on the upper side of the dust removal cylinder 2, and a guide pipe 26 is connected to the middle of the lower part of the dust removal cylinder 2, and a number of water spray pipes 27 are provided, a support rod 24 is fixedly installed above the mounting ring 25, and the mounting ring 25 is connected to the blast furnace body 1 through the support rod 24; the dust removal cylinder 2 and the guide pipe 26 are both located in the middle above the material port 11, and the blast furnace body 1 is connected to the dust collector 4 through the connecting pipe 3.

[0030] Specifically, a mounting ring 25 is installed above the blast furnace body 1, and the mounting ring 25 installs the dust removal tube 2 through the support rod 24. A certain capacity of water is installed inside the dust removal tube 2, and a sprayer 23 is obliquely arranged below the dust removal tube 2. The sprayer 23 atomizes and sprays the water inside the dust removal tube 2. At the same time, a guide pipe 26 is connected to the middle of the lower part of the dust removal tube 2, and a number of water spray pipes 27 are arranged on the outside of the guide pipe 26. The arrangement of the water spray pipe 27 and the sprayer 23 atomizes and sprays the water inside the dust removal tube 2, thereby reducing impurities and dust in the gas discharged from the blast furnace body 1.

[0031] The dust filtering mechanism of the equipment includes: a dust collector 4 connected to the left side of the blast furnace body 1, a dust bag 41 is installed inside the dust collector 4, and a clamping device 42 is fixedly installed on one side of the dust bag 41, and a connecting device 43 is connected between the clamping devices 42, a fixing rod 44 is horizontally connected above the connecting device 43, and a vibrator 45 is installed above the fixing rod 44, and a groove 46 is provided below the dust collector 4; the dust bags 41 are provided in multiple groups, and two groups of clamping devices 42 are provided on one side of the dust bag 41, and the groove 46 is located on the bottom side of the dust bag 41; a connecting pipe 3 is connected between the dust collector 4 and the blast furnace body 1, and a mounting ring 25 is fixedly installed on the upper outside of the blast furnace body 1.

[0032] Specifically, the blast furnace body 1 is connected to the dust collector 4 through the air outlet 12, the connecting pipe 3, and the dust collector 4. A dust bag 41 is installed inside the dust collector 4. The dust bag 41 is in the shape of a cloth bag and there are several of them. One side of the dust bag 41 is fixedly clamped with a clamping device 42. The clamping device 42 is connected through a connecting device 43, a fixing rod 44 and a vibrator 45. The vibrator 45 generates vibration, driving the connecting device 43, the clamping device 42 and the dust bag 41 to vibrate. After the dust bag 41 isolates the impurities in the gas, the vibrating dust bag 41 can make the dust fall and be installed in the groove 46 on one side of the bottom to install and filter the dust.

[0033] During use, a coal inlet 13 is provided at the bottom of the blast furnace body 1. Fuel is added to the interior of the blast furnace body 1 by utilizing the setting of the coal inlet 13, and then ironmaking is carried out. During the smelting process, gas is discharged, and a large amount of dust is contained in the gas. A connecting pipe 3 and a dust collector 4 are connected to one side of the blast furnace body 1. A dust bag 41 is provided inside the dust collector 4. The dust bag 41 filters impurities in the gas. A clamping device 42 is fixedly clamped on one side of the dust bag 41. The clamping device 42 is connected to the vibrator 45 through a connecting device 43, a fixing rod 44, and the vibrator 45. The vibrator 45 is turned on to start vibrating, and at the same time drives The connecting device 43, the fixing rod 44, the clamping device 42 and the dust bag 41 vibrate. When the dust bag 41 is subjected to irregular shaking, the dust remaining on the side can be shaken off and installed in the groove 46 on one side of the bottom to filter the gas. A dust removal cylinder 2 is installed above the blast furnace body 1. The dust removal cylinder 2 is fixedly supported by the support rod 24, and a certain capacity of water is installed inside the dust removal cylinder 2. The water is discharged through the sprayer 23 and the lead pipe 26. The sprayer 23 makes the water inside the dust removal cylinder 2 atomized and sprayed out, and the lead pipe 26 sprays it out through the water spray pipe 27, which has the effect of reducing dust above the blast furnace body 1.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flow-adjustable pneumatic atomized water dust removal device for a blast furnace, comprising a blast furnace body (1), a dust removal mechanism installed above the blast furnace body (1), and a dust filtering mechanism connected to the left side of the blast furnace body (1), characterized in that: The dust removal mechanism of the equipment comprises: a dust removal cylinder (2) installed above the blast furnace body (1); a pressing device (21) is movably installed in the middle of the upper part of the dust removal cylinder (2); a sprayer (23) is obliquely installed below the dust removal cylinder (2); a guide pipe (26) is installed in the middle of the sprayer (23); and a water spray pipe (27) is installed outside the guide pipe (26); The dust filtering mechanism of the equipment comprises: a dust collector (4) connected to the left side of the blast furnace body (1); a dust bag (41) is installed inside the dust collector (4); a clamping device (42) is fixedly installed on one side of the dust bag (41); a connecting device (43) is connected between the clamping devices (42); a fixing rod (44) is laterally connected above the connecting device (43); a vibrator (45) is installed above the fixing rod (44); and a groove (46) is provided below the dust collector (4).

2. The flow-adjustable pneumatic atomizing water dust removal device for blast furnace according to claim 1, characterized in that: A connecting pipe (3) is connected between the dust collector (4) and the blast furnace body (1), and a mounting ring (25) is fixedly mounted on the upper exterior of the blast furnace body (1).

3. The flow-adjustable pneumatic atomizing water dust removal device for blast furnace according to claim 2, characterized in that: A material port (11) is provided above the blast furnace body (1), a gas outlet (12) is provided obliquely on one side above the blast furnace body (1), and a coal inlet (13) is symmetrically provided below the blast furnace body (1).

4. The flow-adjustable pneumatic atomizing water dust removal device for blast furnace according to claim 3, characterized in that: A water inlet (22) is provided on one side above the dust removal cylinder (2), and a guide pipe (26) is connected to the middle of the lower portion of the dust removal cylinder (2), and a plurality of water spray pipes (27) are provided. A support rod (24) is fixedly installed above the mounting ring (25), and the mounting ring (25) is connected to the blast furnace body (1) through the support rod (24).

5. The flow-adjustable pneumatic atomizing water dust removal device for blast furnace according to claim 1, characterized in that: The dust removal bags (41) are provided in multiple groups, and two groups of clamping devices (42) are provided on one side of the dust removal bag (41), and the groove (46) is located on one side of the bottom of the dust removal bag (41).

6. The flow-adjustable pneumatic atomizing water dust removal device for blast furnace according to claim 3, characterized in that: The blast furnace body (1) and the gas outlet (12) are interconnected, and the opening of the material port (11) is larger at the top and smaller at the bottom.

7. The flow-adjustable pneumatic atomizing water dust removal device for blast furnace according to claim 3, characterized in that: The dust removal cylinder (2) and the guide pipe (26) are both located in the center above the material inlet (11), and the blast furnace body (1) is connected to the dust collector (4) through the connecting pipe (3).

Citation Information

Patent Citations

  • Blast furnace stokehold dust removing facility

    CN204897951U